Toro 23898, 23899 Operator's Manual

FormNo.3398-112RevA

4050DirectionalDrill

ModelNo.23898—SerialNo.315000001andUp
ModelNo.23899—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3398-112*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Forradiofrequencycomplianceinformation,referto

Compliance Statement Addendum

your

thatpertains

toyourcountry.

Labeledpowerratingsaresuppliedbytheenginemanufacturer
inaccordancewithSAEtestingandgross/netpowerrating
standards(J1940,J1995,J1349).

Introduction

Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................7

SafetyandInstructionalDecals.................................8

ProductOverview.........................................................20

Controls...............................................................23

OperatorPlatform..............................................23

ControlPanel.....................................................24

LeftJoystick—ModeI.........................................25

LeftJoystick—ModeII........................................26

RightJoystick—ModeI.......................................27

RightJoystick—ModeII......................................28

RearControlPanel..............................................29

DrillFrameandStabilizerControls........................30

DrivePendant....................................................30

DrillPendant......................................................31

Stake-DownLevers.............................................33

Specications........................................................33

Operation....................................................................34

UnderstandingHorizontalDirectionalDrilling

........................................................................34

GatheringSiteInformation......................................35

PlanningtheBorePath............................................37

PreparingtheJobSiteandtheMachine......................42

DrillingtheBore....................................................50

BackreamingandPullback.......................................55

FinishingtheJob....................................................57

UsingtheTJCApplicator........................................57

MovingaDisabledMachine.....................................59

ReplacingthePipeHolder.......................................59

PositioningtheCab(ModelwithCabonly).................60

OpeningtheDoor(ModelwithCabonly)..................60

OperatingtheAirConditioningandHeating

(ModelwithCabonly).........................................61

OperatingtheWindshieldWipers(ModelwithCab

only).................................................................61

Maintenance.................................................................62

RecommendedMaintenanceSchedule(s)......................62

PremaintenanceProcedures........................................64

OpeningtheFrontHood.........................................64

OpeningtheRear-AccessDoor................................64

UsingtheCylinderLock..........................................65

Lubrication...............................................................66

GreasingtheMachine.............................................66

EngineMaintenance..................................................68

CleaningtheCrankcase-VentTube............................68

ServicingtheAir-CleaningSystem............................68

ServicingtheEngineOilandFilter............................70

AdjustingtheValveClearance..................................73

FuelSystemMaintenance...........................................73

DrainingWaterfromtheFuelFilter...........................73

DrainingWaterfromtheFuelTank...........................74

PrimingtheFuelSystem..........................................74

ReplacingtheFuelFilters.........................................75

CheckingtheFuelLinesandConnections..................75

DrainingandCleaningtheFuelTank.........................76

ElectricalSystemMaintenance....................................76

ServicingtheBattery...............................................76

ChargingtheBattery...............................................77

Jump-StartingtheMachine......................................78

DriveSystemMaintenance.........................................79

CheckingtheOilLevelfortheStakedown

PlanetaryDrive..................................................79

CheckingtheOilLevelfortheTracksPlanetary

Drive................................................................79

ChangingtheOilfortheTracksPlanetary

Drive................................................................80

CheckingtheOilLevelfortheRotaryMotor

PlanetaryDrive..................................................80

CheckingtheOilfortheThrustMotorPlanetary

Drive................................................................81

CheckingtheOilfortheGearboxDrive.....................81

ChangingtheOilfortheGearboxDrive.....................82

ServicingtheTracks................................................83

CoolingSystemMaintenance......................................84

CheckingtheCoolantLevelintheRadiator................84

CheckingtheConditionofCooling-System

Components......................................................85

CheckingtheConcentrationoftheCoolant................85

CleaningtheCoolingSystem....................................85

BeltMaintenance......................................................88

ServicingtheEngine-DriveBelt................................88

HydraulicSystemMaintenance....................................89

ServicingtheHydraulicFluid...................................89

Drilling-FluidPumpMaintenance................................93

ServicingtheDrilling-Fluid-PumpOil.......................93

PreparingtheDrilling-FluidSystemforCold

Weather.............................................................95

CabMaintenance.......................................................96

ChangingtheCabAirFilter.....................................96

FillingtheWindshield-WasherFluidTank..................97

Cleaning...................................................................97

CleaningwiththeSpray-HoseAttachment.................97

CleaningPlasticandResinParts................................98

Storage........................................................................98

Troubleshooting...........................................................99

Index........................................................................102

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.

Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis

Man ual

madebyeitherthemanufactureroranAuthorizedT oro
Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.

.Modicationstothismachineshouldonlybe

Operator’ s

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,substantialslip-resistantelectrically
insulatedsafetyboots(rubberboots),electricallyinsulated
gloves,andhearingprotection.

•Tiebacklonghair.Donotwearjewelry.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromtheareabefore
use.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.

Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany .Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotreadthis
manual,itistheowner'sresponsibilitytoexplainthis
materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatethemachinewhilechildren,pets,or

untrainedpeoplenearby.

•Donotoperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

•Ensurethatallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenill,tired,orunderthe

inuenceofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese
areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

4

DrivingSafety

Youdrivethemachinetoandfromtheworksitewiththeuse
ofatetheredremote.Whendrivingthemachine,observethe
followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Usecarewhendrivingthemachineonsoftorunstable

ground.

Note:Softorunevengroundcanreducestability .

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Note:Themachinecanbeunstableonslopes.

•Driveinaccordancewiththeweatherconditions.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor
movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

Note:Drivewithcautionduringadverseweather
conditions.

Thefollowingillustrationdisplaysthesafedistancethatmust
bekeptbyallindividualswhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

2.Operator4.3m(10ft)safetydistance

3.Turning-radiuscenter

5

DrillingSafety

•Alwayslowerthepedestriansafetybarbeforedrilling

(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation
ordeath.AlwaysengagetheExit-sideLockoutbefore
anyoneapproachesthefrontofthemachine,bit,reamer,
orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine
whereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersonisreachablebyoperationalmovement
ofthemachine,itsworkingdevices,auxiliaryequipment,or
swinging/fallingequipment.

Thefollowingillustrationdisplaysthesafedistancerequired
byallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Pedestriansafetybar

DrillingNearUtilityLines

Important:Beforeoperatinginanareawith

high-voltagelinesorcables,contacta“One-CallSystem

UtilityLineColor

Refertothefollowingtablefortheproperutilitylineandthe
correspondingutilitylinecolor(USAandCanada).

Directory”service.IntheUSA,call811oryourlocal
utilitycompany .Ifyoudonotknowyourlocalutility
company’sphonenumber,callthenationalnumber
(USAandCanadaonly)at1-888-258-0808.Also,contact
anyutilitycompaniesthatarenotparticipantsofthe
“One-CallSystemDirectory”service.

ElectricRed

Telecommunication,alarmorsignal,cables,
orconduit

Naturalgas,oil,steam,petroleum,orother
gaseousorammablematerial

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,andslurrylinesPurple

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

UtilityLine

UtilityLine

Color

Orange

Yellow

6

ElectricalLineSafety

WARNING

Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity .

Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.

Intheeventofanelectricstrikethatchargesthemachine,the
Zap-AlertElectricStrikealarmsystemwillsoundforaslong
asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility
authoritiestosecuretheareaincasethemachineischarged
andyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety,
considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Important:Youwillbesafeaslongasyoudonot
leavetheseatofthemachine.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto
beanelectricstrike.

GasLineSafety

WARNING

Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard
couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

CAUTION

Ifyoudamagetheber-opticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.W aitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoring,anddonotstorenear

aame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

7

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobein

theraisedposition,securetheframeintheraisedposition
withthehydrauliccylinderlock;refertoInstallingthe

CylinderLock(page65).

•Keepnutsandboltstight.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe
ground.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmokewhilerefuelingthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;donotuse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

117-2718

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine
movement.

8

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.

125-1623

1.Forwardlefttrack/forwardrotary11.Wrenchmakeup(forupperwrench)

2.Reverselefttrack/reverserotary

3.Drillinguidpumpon

4.Forwardrighttrack/forwardcarriage

5.Reverserighttrack/reversecarriage15.Forward(towardoperator)camrotation

6.Tightenlowerwrench(stationarywrench)

7.Loosenlowerwrench(stationarywrench)

8.Tightenupperwrench(makeup/breakoutwrench)

9.Loosenupperwrench

10.Wrenchbreakout(forupperwrench)

12.Raisepipeelevator

13.Lowerpipeelevator

14.Reversecamrotation

16.Tightenpipegrip

17.Loosenpipegrip

18.Reversedrillspindle

19.Forward(towardoperator)drillspindle

9

125-6141

1.Engine—heatinglight4.Engine—start

2.Engine—stop5.Drill-pendantreceptacle

3.Engine—run6.Drive-pendantreceptacle

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet

away.

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis
activatedbyapowerstrike,donotleavetheoperator’s
positionortouchthegroundandthemachineatthesame
time;themachinewillbeenergizedwithelectricalpower .

10

125-6110

1.Crushinghazard—donotstandunderanypartofthe
machine.

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

3.Stakespin
counterclockwise

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

125-6111

counterclockwise

8.Stakedown

10.Rightstake

125-6113

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.

3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore

shieldsinplace.

callinglocalutilities.

11

125-6114

1.Storedenergyhazard—donotusetools;readthe
Operator’sManual.

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone
isintheoperator’sposition.

125-6117

1.Fallinghazard—donotstandonthemachinewhileitis
moving.

12

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s
Manual.

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupper(makeup/breakout
wrench)andlowerwrenches(stationarywrench).

125-6120

1.Lowerdrillcarriage

2.Raisedrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

4.Lowerleftstabilizer

6.Lowerrightstabilizer

13

1.Warning—readthe
Operator’sManual.

2.Explosionhazard;
electricalshock
hazard—donotdigbefore
callinglocalservices.

3.Presstoapplythread-joint
compound.

4.Pressandholdfor
maximumdrillinguid
pressure;releasetostop
theow .

5.Presstoturnthe
drilling-uidpumpon
oroff.

125-6125

6.Pressandholdtomove

7.ModeI—spindrillspindle

8.ModeI—spindrillspindle

9.Thrustthedrillcarriage

10.Pullthedrillcarriage

thedrillcarriageathigh
speedupordownthedrill
frame.

clockwise.ModeII—left
triggerpressed,openthe
lowerwrench(stationary
wrench);lefttrigger
released,raisethepipe
elevator.

counterclockwise.Mode
II—lefttriggerpressed,
closethelowerwrench
(stationarywrench);left
triggerreleased,lowerthe
pipeelevator.

forward.

rearward.

125-6126

1.Entanglementhazard—keepawayfrommovingparts.

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom
movingparts.

1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.

14

125-6128

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.

125-6137

125-6135

15

125-6139

0000

0000

0000

1.Liftpointandtie-downpoint

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

125-6140

125-1641

1.Forwardleft

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

6.Forwardright

10.Reverseright

125-6157

1.Disconnectthebattery
power.

2.Off/Stop4.ReadtheOperator’s

3.On/Start

Manual.

16

125-6142

1.Exit-sidelockout—resetlight

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Transmitter-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

6.ResetZap-Alertsystem

7.Zap-Alertsystemtriggered

8.Unlockexit-sidelockout

9.Resetexit-sidelockout

10.Engagedrivemovementandsetupfunctions

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

13.Worklights

14.Worklights—Off

18.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.

19.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.

20.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).

21.ModeI—lefttriggerreleased,raisespipeelevator;left
triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).

22.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.

23.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.

(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.

thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.

17

125-6158

ModelwithCabonly

1.Engine—start

2.Pressdowntostoptheengine14.Withtriggerreleased,upperbuttonclosespipegripper,lower

3.Pulluptostarttheengine

4.ResetZap-Alertsystem

5.Zap-Alertsystemtriggered

6.Unlockexit-sidelockout

7.Resetexit-sidelockout

8.Engagedrivemovementandsetupfunctions20.ModeI—lefttriggerreleased,raisespipeelevator;left

9.Engagedrillcarriagemovementandotherdrillfunctions

10.TurntheworklightOnorOff

11.Swingthecabinorout

12.Windshield-wipercontrol24.Rotatethecabclockwiseorcounterclockwise

13.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.

buttonopenspipegripper.

15.Withtriggerpressed,rockforwardtorotatetheupperwrench
(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.

16.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.

17.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.

18.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.

19.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).

triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).

21.Exit-sidelockout—drill-enabledlight

22.Transmitter-battery-statusLight

23.Increaseordecreasetheenginespeed

18

125-6179

1.Warning—hazardarea;keepatleast3meters(10feet)
awayfromthemachinewhileinoperation.

125-6694

1.Tie-downpoint

125-8473

125-6180

1.Entanglementhazard—keepawayfrommovingparts.

1.Explosionhazard—wear
eyeprotection.

2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.

3.Firehazard—keepopen
amesaway.

4.Poisonhazard—donot
tamperwiththebattery.

19

ProductOverview

Figure5

1.Drillcarriage6.Rearhood

2.Zap-alertstrobe7.Rear-accessdoor

3.Cab

4.Monitor9.Fronthood

5.Thrustframe

8.Rightstabilizer

10.Track

20

Figure6

1.Pipeholder

2.Pedestriansafetybar

3.Stake-downplate6.Drilling-uid-pumpinlet

4.Leftstabilizer

5.Rear-controlpanel

21

Figure7

1.Drillcarriage

2.Drillspindle

3.Thrustframe7.Lowerwrench(stationarywrench)

4.Pipewiper

5.Cab

6.Upperwrench(makeup/breakoutwrench)

22

Controls

Refertothefollowingsectionsfortheappropriatemachine
controls:

•TheSoftwareGuideforthismachine.

•OperatorPlatform

•ControlPanel

•LeftJoystick—ModeI

•LeftJoystick—ModeII

•RightJoystick—ModeI

•RightJoystick—ModeII

•Exit-SideLockoutSystem

•RearControlPanel

•DrillFrameandStabilizerControls

•DrivePendant

•DrillPendant

•Stake-DownLevers

•Battery-DisconnectSwitch

Operator-ControlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse
weatherconditions,suchasrain,wind,sunlight,etc.Remove
thembeforeusingthemachineandreplacethembefore
leavingthemachinefortheday.Eachcoverissecuredwith2
screwsasshowninFigure9.

Figure9

OperatorPlatform

Theoperatorplatform,locatedontheright,frontcornerof
themachine,containsmostofthecontrolsthatyouuseto
operatethedrillingfunctionsofthemachine.

Figure8

1.Operatordisplay

2.Leftcontrolpaneland
joystick

3.Rightjoystick

1.Screws2.Covers

Operator-PlatformLatch

Theoperatorplatformswingsoutawayfromthemachine,
makingroomforyoutosit.Ithas4positions:travel(swung
allthewayintothemachine),full-out,and2intermediate
positions.ReturntheplatformtotheTRA VELpositionbefore
movingthemachine.

Toreleasetheplatformandswingitoutorin,pressdownon
therearplatformlatch(Figure10).

Figure10

1.Rearplatformlatch

23

Toreleasetheplatformandswingitoutorin,pressuponthe

g0 28 900

10

1

2

3

4

5

6

7

8

9

frontplatformlatch(Figure11).

Figure11

1.Frontplatformlatch

Exit-SideLockout—Drill-enabledLight

Thislight(Figure12)illuminatesgreenwhenthe
exit-side-lockoutfeaturehasbeenturnedoffandresetand
themachineisreadytodrill.

Exit-SideLockout—ResetSwitch

Pressthisswitch(Figure12)toenabledrillingoperationwhen
theresetlightilluminates.

Transmitter-Battery-StatusLight

Thislight(Figure12)illuminatesredwhenthebatteryon
theexit-side-lockouttransmitteristoolowtotransmit.Stop
drillingoperationsandxtheproblemwiththetransmitter
beforecontinuing.

Engine-StartButton

Pressthisbutton(Figure12)tostarttheengine.Thekey
switchontherear,controlpanelmustbeintheONposition.

ControlPanel

Figure12

1.Engine-stopbutton

2.Exit-sidelockout—reset
light

3.Exit-side
lockout—drill-enabled
light

4.Receiver-battery-status
light

5.Engine-startbutton10.Engine-speedswitch

6.Ground-strike-resetswitch

7.Exit-side-lockout—reset
switch

8.Drive/drillswitch

9.Lightsswitch

Engine-StopButton

Pressthisbutton(Figure12)toimmediatelystoptheengine
andalldrillingoperations.Youmustpullthisbuttonout
beforeyoucanstarttheengineagain.

Ground-Strike-ResetSwitch

Pressthisswitch(Figure12)toresettheZap-Alertsystem
afteragroundstrikehasoccurredandbeenxed;referto

DeployingtheZap-AlertSystem(page48).

Drive/DrillSwitch

Pressthetopofthisswitch(Figure12)toenablethedriveand
setupcontrolsorthebottomtoenabledrillandpipe-loader
functions.

LightsSwitch

Pressthetopofthisswitch(Figure12)toturnthemachine
lightsonorthebottomofthisswitchtoturnthemoff.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

Exit-SideLockout—ResetLight

Thislight(Figure12)illuminatesyellowwhentheexit-side
lockoutfunctionisturnedoffonexit-side-lockouttransmitter,
indicatingthatyoumayresetthesystem.

•Releasetheswitchtomaintainthecurrentenginespeed.

24

LeftJoystick—ModeI

g021833

5

6

7

8

9

4

2

3

1

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There
are2controlmodes:ModeIandModeII;refertothe
Control-SelectScreenintheSoftwareGuideforthismachine
forinformationonsettingthecontrolmode.

Figure13

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton
toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe
auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Ifthesensorfails,usethisbuttontooverridethepipecam
presetsandmanuallymovethecam.Operateinthismode
onlywhennecessary;youcoulddamagethepipecamorpipes
ifyoudonotalignthemcorrectly.Ifthesensorfails,contact
yourAuthorizedToroDealerforrepair.

Joystick—Forward

•Lefttriggerpressed—closesthelowerwrench(stationary

wrench).

•Lefttriggerreleased—retractsthepipegrippertoward

thepipeholder.

Joystick—Rearward

Trigger

Thetriggerchangestheotherjoystickcontrolsfrom
pipe-loadercontrolstowrench-operationcontrols.

wrench).

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

•Pressthetriggertoenablethewrenchcontrols.

•Lefttriggerpressed—opensthelowerwrench(stationary

•Releasethetriggertoenablethepipe-loadercontrols.

Joystick—Left

•Lefttriggerpressed—openstheupperwrench

ToggleSwitch

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrench(makeup/breakoutwrench)
clockwisetoloosenajoint;rocktheswitchrearward
torotatetheupperwrench(makeup/breakoutwrench)
counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardthebasket;rocktheswitch
rearwardtorotatethepipecamtowardthedrillframe.

(makeup/breakoutwrench).

•Lefttriggerreleased—lowersthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench

(makeup/breakoutwrench).

•Lefttriggerreleased—raisesthepipeelevator.

25

LeftJoystick—ModeII

g021833

5

6

7

8

9

4

2

3

1

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There
are2controlmodes:ModeIandModeII;refertothe
Control-SelectScreenintheSoftwareGuideforthismachine
forinformationonsettingthecontrolmode.

Figure14

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton
toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe
auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Ifasensorfails,usethisbuttontooverridethepipecam
presetsandmanuallymovethecam.Operateinthismode
onlywhennecessary;youcoulddamagethepipecamorpipes
ifyoudonotalignthemcorrectly.Ifthesensorfails,contact
yourAuthorizedToroDealerforrepair.

Joystick—Forward

Pushthejoystickforwardtospinthedrillspindle
counterclockwise.

Joystick—Rearward

Pullthejoystickrearwardtospinthedrillspindleclockwise.

Trigger

Joystick—Left

•Lefttriggerpressed—openstheupperwrench

Thetriggerchangestheotherjoystickcontrolsfrom
pipe-loadercontrolstowrench-operationcontrols.

(makeup/breakoutwrench).

•Lefttriggerreleased—extendsthepipegrippertoward

•Pressthetriggertoenablethewrenchcontrols.

thedrillframe.

•Releasethetriggertoenablethepipe-loadercontrols.

Joystick—Right

ToggleSwitch

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrench(makeup/breakoutwrench)
clockwisetoloosenajoint;rocktheswitchrearward

•Lefttriggerpressed—closestheupperwrench

(makeup/breakoutwrench).

•Lefttriggerreleased—retractsthepipegrippertoward

thepipeholder.

torotatetheupperwrench(makeup/breakoutwrench)
counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardthebasket;rocktheswitch
rearwardtorotatethepipecamtowardthedrillframe.

26

RightJoystick—ModeI

g021833

5

6

7

8

9

4

2

3

1

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There
are2controlmodes:ModeIandModeII;refertothe
Control-SelectScreenintheSoftwareGuideforthismachine
forinformationonsettingthecontrolmode.

Figure15

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh
speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

Pushthejoysticklefttospinthedrillspindleclockwise.

Joystick—Right

Pushthejoystickrighttospinthedrillspindle
counterclockwise.

ToggleSwitch

Rocktheswitchforwardtoincreasetheowrateofthe
drillinguid;rocktheswitchrearwardtodecreasetheow
rateofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon
thedrilling-uidpumpusingthelowerbuttonontheright
joystick.

FrontButton

Pressthisbuttontoapplythread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid
pressure;usethistoquicklyllthepipewithdrillinguid
afteraddingorremovingapipe.Releasethebuttontostop
theoworreturntothepreviouslysetowrate.

27

RightJoystick—ModeII

g021833

5

6

7

8

9

4

2

3

1

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There
are2controlmodes:ModeIandModeII;refertothe
Control-SelectScreenintheSoftwareGuideforthismachine
forinformationonsettingthecontrolmode.

Figure16

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh
speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

•Lefttriggerpressed—opensthelowerwrench(stationary

wrench).

•Lefttriggerreleased—raisesthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closesthelowerwrench(stationary

wrench).

•Lefttriggerreleased—lowersthepipeelevator.

ToggleSwitch

Rocktheswitchforwardtoincreasetheowrateofthe
drillinguid;rocktheswitchrearwardtodecreasetheow
rateofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon
thedrilling-uidpumpusingthelowerbuttonontheright
joystick.

FrontButton

Pressthisbuttontoapplythread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid
pressure;usethistoquicklyllthepipewithdrillinguid
afteraddingorremovingapipe.Releasethebuttontostop
theoworreturntothepreviouslysetowrate.

28

Exit-Side-LockoutSystem

g021837

1

2

3

4

5

1

2

3

G0221 15

Theexit-side-lockoutsystemprovidestheindividualsworking
aroundthemachinewithameanstodisablethedrillpipe
fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s
ManualfortheExit-side-lockoutsystem.

RearControlPanel

Figure18

Figure17

1.Engine-heatinglight4.Drill-pendantreceptacle

2.Engine,keyswitch5.Drive-pendantreceptacle

3.Fluid-pumpswitch

Engine-HeatingLight

Whentheengineiscold,theheaterwarmstheintakeairto
enableeasierstarting.Thislightilluminateswhiletheheateris
on.Waituntilthislightturnsoffbeforestartingtheengine.

EngineKeySwitch

Thekeyswitchhas3positionsasfollows(Figure18):

1.Engine-offposition

2.Engine-runposition

3.Engine-startposition

•Engine-offposition—turnthekeytothispositiontostop

theengine.Youcannotstarttheenginefromtheoperator
platformwhenthekeyisinthisposition.

•Engine-runposition—turnthekeytothispositionafter

startingtheengine.Turningthekeytothisposition
alsoenablestheenginestartbuttonfromtheoperator
platform.

•Engine-startposition—turnthekeytothispositionto

starttheengine.ReleasethekeytotheRUNpositiononce
theenginehasstarted.

Fluid-PumpSwitch

Usethisswitchtoturnontheuidpumptousethespraygun
whencleaningthemachine(Figure17).

Drill-PendantReceptacle

Plugthedrillpendantintothisreceptacletoattachittothe
machine(Figure17).

Drive-PendantReceptacle

Plugthedrivependantintothisreceptacletoattachittothe
machine(Figure17).

29

DrillFrameandStabilizerControls

g021855

1

2

4

3

5

DrivePendant

RefertoFigure17forthelocationofthedrivependant.

Figure19

1.Drill-frametiltlever

2.Left-stabilizerlever

StabilizerLevers

Usethestabilizerleverstoraiseandlowerthestabilizers.

Note:TheDrive/Drillswitchontheoperatorpanelmustbe

3.Right-stabilizerlever

Figure20

1.Engine-speedswitch4.Drive-speedswitch

2.Drive-directionjoystick

3.Engine-stopbutton

5.Operator-presenceswitch

switchedtotheDRIVEpositionforthisfunctiontowork.

Drill-FrameTiltLever

Usethedrill-frametiltlevertotiltthedrillframetoplacethe
stake-downplateonthegroundortoreturntheframeto
theTRA VELposition.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust

Engine-StopButton

Pressthisbuttontoimmediatelystoptheengineandall
movement/drillingoperations.Youmustpullthisbuttonout
beforeyoucanstarttheengineagain.

Engine-SpeedSwitch

beswitchedtotheDRIVEpositionforthisfunctiontowork.

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

•Releasetheswitchtomaintainthecurrentenginespeed.

Drive-DirectionJoystick

Usethejoysticktocontrolthedirectionofthemachine.The
machinewilltravelinthedirectionthatyoumovethejoystick.

30