Toro 23892 Operator's Manual

FormNo.3383-981RevA

G024228

Diesel-PoweredFM330Fluid
Mixer

ModelNo.23892—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3383-981*A

ThisproductcomplieswithallrelevantEuropeandirectives.

1

G023835

Fordetails,pleaseseetheseparateproduct-specic
DeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Introduction

Thismachineisdesignedtomixdrilling-uidproducts
withcleanwater.Youcanmountthemachineontoa
suitabletransportvehicleandconnectthemachinetoa
suitablehorizontaldirectionaldrill.Readandunderstandthe
directionaldrillOperator’sManual.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SoundPowerLevel..................................................5

SoundPressureLevel...............................................5

SafetyandInstructionalDecals.................................6

Setup............................................................................8

ConnectingtheBattery.............................................8

ConnectingthePumptotheTank..............................9

ProductOverview.........................................................10

Controls...............................................................10

Specications........................................................12

Operation....................................................................12

PreparingtoUsetheMachine...................................12

GroundingtheMixerandtheTank...........................12

AdjustingtheValves...............................................12

AddingFuel...........................................................12

CheckingtheEngine-oilLevel..................................14

StartingandStoppingtheEngine..............................14

MixingtheFluid.....................................................15

PumpingtheFluidtotheDrill..................................16

DrainingtheTank..................................................16

ProtectingtheMachinefromFreezing.......................17

OperatingTips......................................................17

Maintenance.................................................................18

RecommendedMaintenanceSchedule(s)......................18

PremaintenanceProcedures........................................18

PreparingtheMachineforMaintenance.....................18

Lubrication...............................................................18

LubricatingthePump.............................................18

EngineMaintenance..................................................19

ServicingtheAirCleaner.........................................19

ServicingtheEngineOil..........................................19

FuelSystemMaintenance...........................................20

CheckingtheWaterTrap.........................................20

ReplacingtheFuelFilter..........................................21

ElectricalSystemMaintenance....................................21

ReplacingtheBattery..............................................21

ChargingtheBattery...............................................22

CheckingandCleaningtheBattery............................22

Cleaning...................................................................23

CleaningtheMachine..............................................23

Storage........................................................................23

StoringtheMachine................................................23

Troubleshooting...........................................................24

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Alwaysfollowallsafetyinstructionstoavoidseriousinjury
ordeath.

WARNING

Handlingvariousdrilling-uidmaterialscan
generatedustandfumescontainingchemicals,
suchassilica,knowntocauseseriousorfatalinjury
orillness,suchasrespiratorydisease,silicosis,
cancer,birthdefects,orotherreproductiveharm.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Caution

,

W ar ning

,

3

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Weararespiratororadustmask.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable,

andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neveraddfuelordrainthemachineindoors.

–Replacethefuelcapandtightenitsecurely .

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Beforeeveryuse,ensurethatthemachineisproperly

secured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Stoptheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemachineshouldstartmakinganunusualnoiseor

vibration,stoptheengine.Waitforallmovingpartsto
cometoacompletestopandcool.Vibrationisgenerally
awarningoftrouble.Inspectforcloggingordamage.
Cleanandrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Ensurethatthemachineisonlevelground.

–Stoptheengine.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectenters

thehopperorcausesanotherobstruction.Makeany
necessaryrepairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability ,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.

4

Hauling

1

G024270

4

2

3

•Ensurethatthetransportvehiclehasacarryingcapacity

tohandletheweightofthemachineandafulltankof
uid—inadditiontoanyothermachinesormaterials
thatthetransportvehiclemayneedtocarry.Themixing
systemalonerequiresacarryingcapacityofatleast2,268
kg(5,000lb)forasystemthatusesasingle1,893L
(500-gallon)tank,upto9,072kg(20,000lb)forasystem
thatusestwo3,785L(1000-gallon)tanks.

•Usecarewhenloadingorunloadingthemachineontoa

trailerortruck.

•Ensurethatthetankisemptybeforeloadingthemachine

ontoatrailerortruck.

•Securethemachineusingadequateboltsthroughallthe

mountingholesofboththemixerframeandthetank
frame.

SoundPowerLevel

Thisunithasasoundpowerlevelof108dBA,whichincludes
anUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN/ISO3744.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’ searof95
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Asthisproductdoesnothaveadedicatedoperator’sposition,
thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedintheMachinerySafetyDirective
2006/42/EC.

Measurementsweretakenonall4sidesofthemachinewith
themicrophonepositionedalongthecenterlineofthearea
facingthemicrophone.Ineachcase,themicrophonewas
locatedataheightof1.6mfromthegroundandadistanceof

1.0mfromthesurfaceareaofthemachine.Forthismodel,
theloudesttestedpointisshowninFigure3.

Figure3

1.1.0m(39inches)3.1.6m(63inches)

2.Measurementpoint

4.Centerlineofthemachine

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117-2718

125–6155

119–0217

1.Warning—stoptheengine;keepawayfrommovingparts;
keepallguardsandshieldsinplace.

125–6136

1.Warning—readthe
Operator’sManual.

2.Electricalshock
hazard—ensurethe
equipmentisgrounded
beforestartingdrill
operation.

3.Explosionhazard;
electricalshock
hazard—Calllocal
utilitiesbeforedigging
underground.

125–6156

1.Tankdrain—readtheOperator’sManual.

125-6171

1.Piercinghazard—wearhandprotection.

6

125-6177

1.Fast3.Warning—donotstopthe

2.Slow

engineathighspeeds;
onlystoptheengineat
slowspeed.

7

Setup

A B

C D

1 2

3

4

G024037

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Bolt(5/16x3/4inch)
Nut(5/16inch)
Circulationhose
Hoseclamp3

MediaandAdditionalParts

Description

Transferhose

ConnectingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Qty.

Qty.

Use

2
2
1

1

Connectthebattery.

Connectthepumptothetank.

Use

Connectthemixertothedrill.

1.Removetheredplasticcoverfromthepositivebattery
terminal(

Figure4).

Figure4

1.Redcover3.Blackcover

2.Positivecable4.Negativecable

2.Useabolt(5/16x3/4inch)andanut(5/16inch)
tomountthepositivecabletothepositivebattery
terminal.

3.Removetheblackplasticcoverfromthenegative
batteryterminal.

4.Useabolt(5/16x3/4inch)andanut(5/16inch)
tomountthenegativecabletothenegativebattery
terminal.

8

ConnectingthePumptothe

2

G024044

11

1

1

2

G024043

1

2

G025173

1 2 3

1

G024041

Tank

Ensurethattheframeoftheuidmixerandtheframeofthe
tankaresecuredtoastrongsurface,withanadequatefastener
througheachmountinghole(Figure5).

Note:Ensurethatthemixerandthetankareinaposition
thatallowsthehosestoconnectthemwithoutstretchingor
kinking.

Figure5

Undersideshown

1.Mountingholesintank
frame

2.Mountingholesinmixer
frame

1.Locatethesuctionhoseconnectedtothebottomofthe
tank,andpullthelooseendoutfromunderthetank.

Figure7

1.Fitting3.Hose

2.Hoseclamp

Figure8

1.Locknut

3.Tightenthehoseclampbytighteningthelocknut.

4.Use2hoseclamps(provided)toconnecttheother
hosetothetopofthetankandthetopofthemixeras
showninFigure6,Figure7,andFigure8.

5.Tightenthehoseclampsbytighteningthelocknuts.

2.Useahoseclamp(provided)toconnectthelooseend
ofthehosetothepumpinletonthemixerasshown
inFigure6,Figure7,andFigure8.

Figure6

1.Circulationhose2.Suctionhose

9

ProductOverview

G024034

1

6

7

8

2

3

4

5

1

2

3

4

G023834

2

1

4

3

5

6

7

8

G024064

1.Accesshatch

2.Circulation
hose

3.Tankdrainplug6.Engine

Figure9

Tanksoldseparately

4.Forkliftpockets

5.Suctionhose8.Grate

CirculationValve

Thecirculationvalve(Figure10)controlstheowfromthe
pumptothetank.

SuctionValve

Thesuctionvalve(Figure10)controlstheowfromthetank
tothepump.

HopperValve

Thehoppervalve(Figure10)controlstheowfromthe
hopperintothemixingsystem.Thehoppervalveismost
effectivewhenitisjustslightlyopen,astheuidthen
createsavacuumeffectanddrawsthebentoniteandother
componentsintotheow .

TransferValve

Thetransfervalve(Figure10)controlstheowfromthe
mixingsystemtothedrill.

7.Hopper

EngineControls

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine.

Figure10

1.Circulationvalve

2.Transfervalve4.Suctionvalve

3.Hoppervalve

Figure11

1.Fueltank4.Recoil-start

2.Aircleaner5.Dipstick

3.Speed-control
handle

handle

6.Electric-start
switch

7.Oillter

8.Oil-drainplug

10

Electric-startSwitch

1

2

3

G024065

*)

1

G024107

2

3

Speed-controlHandle

Theelectric-startswitch(Figure12)allowstheoperatorof
themachinetostarttheengine.Thisswitchislocatedonthe
frontoftheengine.RotatetheignitionswitchtotheStart
positiontostarttheengine.Rotatetheignitionswitchto
theRunpositiontoallowtheenginetorun.Afteryoustop
theenginewiththespeed-controlhandle,rotatetheignition
switchtotheOffposition.

Note:Theswitchdoesnotstoptheengine.

Thespeed-controlhandle(Figure14)controlstheengine
speedandalsostopstheengine.Movingitallthewaytothe
left(counterclockwise)stopstheengine.Movingittothe
right(clockwise)increasestheenginespeed.

Figure14

Figure12

1.Engine-runlight4.Engine-temperaturelight

2.Battery-chargelight5.Engine-preheatlight

3.Oil-pressurewarninglight

1.Offposition3.Startposition

2.Runposition

6.Ignitionswitch

Figure13

1.Offposition

2.Medium-speedposition

3.Fast-speedposition

Recoil-startHandle

Ifthebatteryisnotcharged,youcanstarttheenginewiththe
recoil-starthandle.T ostarttheengine,pulltherecoil-start
handle(Figure11)quicklytoturntheengineover.The
enginecontrolsdescribedabovemustallbesetcorrectlyfor
theenginetostart.

11

Specications

1 2

G024050

Mixer

FlowrateLengthWidthHeightWeight

Upto1249L/minute(330
gallons/minute)

Tanks

141cm(55.4inches)90cm(35.3inches)116.2cm(45.8inches)204kg(450lb)

Capacity

1893L(500USgallons)203.2cm(80.0inches)78.7cm(31.0inches)177.8cm(70.0inches)241kg(532lb)

3785L(1000USgallons)257.2cm(101.3inches)108.6cm(42.8inches)191.1cm(75.3inches)397kg(876lb)

LengthWidthHeightDryweight

Operation

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useadustmaskorrespirator.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’s
Manualandtheengineowner’smanual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixuid:

1.Movethemachinetoaleveljob-sitesurface.

2.Ensurethatthehosesareconnectedappropriately
andsecurely.

GroundingtheMixerandthe Tank

Groundthemixingsystem.

Connectabraidedgroundingstraporajumpercable(sold
separately)fromthemixerframetotheground.

1.Closedposition2.Openposition

Beforestartingtheengine,ensurethatthehoppervalveand
thetransfervalvearebothclosed,andthesuctionvalveand
thecirculationvalvearebothopen(Figure10).

AddingFuel

•Theenginerunsonclean,fresh,ultra-low-sulfurdiesel

fuel.

•Purchasefuelinquantitiesthatcanbeusedwithin30days

toensurefuelfreshness.

•Usesummer-gradedieselfuel(Number2-D)at

temperaturesabove-7°C(20°F)andwinter-gradediesel
fuel(Number1-DorNumber1-D/2-Dblend)below

-7°C(20°F).

Figure15

AdjustingtheValves

WARNING

Ifyouruntheenginewhenthemixingvalvesarenot
adjustedasdirected,thepumpcandirectuidout
throughthehopperandpushthegrateintotheair.

Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredtothe
hopper,beforestartingtheengine.

Toopenavalve,turnthehandlesothatitisinlinewith
thepipe.Tocloseavalve,turnthehandlesothatitis
perpendiculartothepipe(Figure15).

•Nevermixkerosene,usedengineoil,orresidualfuels

withthedieselfuel.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinter.

•Fueladditivesarenotrecommended.Somefueladditives

maycausepoorengineperformance.

12

DANGER

WARNING

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

Useonlydieselfuel.Fillingthefueltankwith
gasolinemayresultinare.

•Fillthefueltankandstorefuelina
well-ventilatedarea.

•Neverllthefueltankwhiletheengineis
running.

•Donotllthefueltankcompletelyfull.This
emptyspaceinthetankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelmaybeignited
byaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Donotbuymore
thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust
systeminplaceandinproperworkingcondition.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleandthe
fueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

Important:Donotmixoilwithdiesel.

Dieselfuelshouldcomplywiththefollowingspecication.
Thetablelists7worldwidespecicationsfordieselfuels.

DieselFuelSpecications

Number2-D,Number1-D,
ASTMD975-94

EN590:96EuropeanUnion

ISO8217DMX

BS2869-A1orA2

JISK2204GradeNumber2

KSM-2610

GB252China

Location

USA

International

UnitedKingdom

Japan

Korea

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruck-bedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment
fromthetruckortrailerandfueltheequipment
withthewheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafuel-dispenser
nozzle.

•Ifafuel-dispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

UsingFuelStabilizer/Conditioner

Useadieselfuelstabilizer/conditionerinthemachineto
keepthefuelfreshduringstorageof90daysorless.Ifyou
arestoringthemachineforlonger,drainthefueltank;refer
toStorage(page23).

Important:Donotusefueladditivescontaining
methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe
fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshfuel.

FillingtheFuelTank

Capacity:5.0L(5.3USqt)

1.Stoptheengine,allowtheenginetocool,andensure
thatthemachineisonalevelsurface.

2.Cleanaroundthefuel-tankcapandremoveit(Figure

16).

13

Note:Iftheambienttemperatureisabove35°C(95°F),use

2

3

1

G024106

SAE5W -40orSAE10W -40

1.Ensurethatthemachineisonalevelsurface.

2.Runtheengineforafewminutestowarmtheoil.

Note:Warmoilowsbetterandcarriesmore
contaminants.

3.Stoptheengineandwaitforallmovingpartstostop.

Figure16

1.Fuel-tankcap

3.Adddieselfueltothefueltank(Figure17).

Important:Donotoverllthefueltank.

Figure17

4.Cleanaroundthedipstick(
cannotfallintothellerholeanddamagetheengine.

Figure18

1.Minimumoillevel3.Dipstick

2.Maximumoillevel

5.Unscrewthedipstickandwipetheendclean(Figure

18).

6.Screwthedipstickfullyontothellertube(Figure18).

Figure18)sothatdirt

4.Installthefuel-tankcapsecurely .

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheEngine-oilLevel

ServiceInterval:Beforeeachuseordaily

7.Unscrewthedipstickagainandlookattheend.

Note:Iftheengineoillevelislow ,slowlypouronly
enoughoilintothellertubetoraisetheleveltothe
maximummarkonthedipstick.

StartingandStoppingthe

Important:Use4-cycleengineoilthatmeetsorexceeds

thefollowingguidelinesandclassications:

•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher

•ACEAServiceCategoriesE-3,E-4,andE-5

AuthorizedT oroDealer.

CrankcaseCapacity:1.5L(1.59USqt)

Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.

Viscosity:SAE5W -30

Note:T oroPremiumEngineOilisavailablefromyour

Engine

WARNING

Ifyouruntheenginewhenthemixingvalvesarenot
adjustedasdirected,thepumpcandirectuidout
throughthehopperandpushthegrateintotheair.

Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredtothe
hopper,beforestartingtheengine.

Important:Becausetheuidcoolsthepumpseal,the
pumpmayoverheatifyouruntheenginewithoutuid

14

inthemixer.Donotruntheenginewithoutuidinthe

1

2

3

G024065

mixer.

StartingtheEngine

1.Movethespeed-controlhandletotheright(Figure14);
refertoSpeed-controlHandle(page11).

Note:Ifsmokecomesfromtheexhaust,movethe
speed-controlhandletotheleft.

2.RotatetheignitionswitchtotheRunposition(Figure

19);refertoElectric-startSwitch(page11).

theelectricstarterfortoolongwilloverheatthe
startermotorandcandamageit.

Note:Ifafterseveralattemptsofstartingthe
exhaustbeginstoemitwhitesmoke,movethespeed
adjustmentleverallthewaytotheleft,andpullthe
recoil-starthandleoutslowly5times.Repeatthe
startingprocedure.

StoppingtheEngine

WARNING

Inanemergencysituation,stoptheengine
immediately.

1.Movethespeed-controlhandletotheStopposition
(

Figure14);refertoSpeed-controlHandle(page11).

2.Rotatetheelectric-startswitchtotheOffposition;
referto

Important:KeeptheignitionswitchintheStop
position.LeavingtheignitionswitchintheRunposition
whiletheengineisoffwilldischargethebattery.

Electric-startSwitch(page11).

Figure19

1.Engine-runlight4.Engine-temperaturelight

2.Battery-chargelight5.Engine-preheatlight

3.Oil-pressurewarninglight

1.Stopposition3.Startposition

2.Runposition

3.TurntheignitionswitchtotheStartposition,andhold
itthereuntiltheenginestarts(Figure20).

Important:Iftheenginedoesnotstartwithin
15seconds,releasethekey ,andwaitatleast10
secondsbeforeoperatingthestarteragain.Using

6.Ignitionswitch

Figure20

MixingtheFluid

WARNING

Ifyouruntheenginewhenthemixingvalvesarenot
adjustedasdirected,thepumpcandirectuidout
throughthehopperandpushthegrateintotheair.

Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredtothe
hopper,beforestartingtheengine.

WARNING

Drillinguidcanbeveryslippery.Ifthereare
drilling-uidcomponentsonthegroundorother
surfaces,someonecouldslipandfall,resultingin
seriouspersonalinjury.

Wearslip-resistantfootwearandusecautionwhile
workinginareaswithdrilling-uidcomponents.

Thereisavarietyofmaterialsavailableforcreatingdifferent
typesofdrillinguid.Matchthedrillinguidtosuitthe
needsofthesoilconditions,andfollowthemanufacturer’s
instructionsthatareprintedonthepackagingoftheproduct.

Note:Theorderinwhichyouaddthecomponentsof
theuidisimportant.Followtheinstructionsofthe
manufacturers.

1.Ensurethatthegrateistetheredtothehopperandthat
thevalvesareadjustedappropriately;referto
theValves(page12).

2.Starttheengine;refertoStartingtheEngine(page15).

Adjusting

15

3.Addtheappropriateamountofwatertothetank

1

2

3

G024042

throughthehatch(Figure9).

Ifyouareusingwaterfromaditchorapond,placea
verynescreenovertheinletofthehosetoprevent
unwantedmaterialfromenteringthemixingsystem.

Ensurethatthereisenoughroomforadditivesinthe
mixingsystem.

4.TestthepHofthewater.Ifitisbelow8,addsodaash
untilthepHis8orhigher.

Note:SuppliesfortestingpHareavailablewhere
swimming-poolsuppliesaresold.

5.Slightlyopenthevalveatthebottomofthehopper.

Note:Thevalveworksmoreeffectivelywhenitis
openonlyslightly;itcreatesavacuumeffectthatallows
thedrycomponentstoenterthemixeratafasterrate.

6.Addtheappropriateamountofbentonitetothe
hopper.

Note:Addthebentoniteslowlytoavoidclumping—1
baginapproximately3to5minutes.Openthetank
coverandlooktoensurethattheuidcomponents
aremixingcorrectly.Ifyouseeanyclumps,addthe
componentsataslowerrate.

7.Afteryouhaveaddedtheappropriateamountof
bentonite,addanypolymersthattheparticularsoil
conditionsrequire.

8.Lastly,addanyotherliquidsthatthesoilconditions
require.

9.Allowthemachinetothoroughlymixtheuidfor
severalminutes.

PumpingtheFluidtotheDrill

DANGER

Theuidmixerwillbeelectriedifthehoseis
attachedtothedrillandthedrillstrikesanelectrical
line.Contactingtheuidmixerduringanelectrical
strikemaycausebodilyharm.

•Ensurethattheuid-mixerframeandthetank
framearebondedtothegroundrod.

•Ifastrikeoccurs,stayawayfromtheuidmixer
andthedrill.Donotcontactthemixeruntilthe
electricalstrikehasbeencorrected.

Figure21

2.Openthetransfervalvetoallowtheuidtoowto
thedrill.

Note:Keepthecirculationvalveopensothattheuid
continuestocirculateinthemixer.

Important:Unlessyouareusingadditionalequipment
tothoroughlycleanthedrillinguid,donotcirculate
theuseduidthroughthemixer.Doingsomaydamage
thepump.

Disposeoftheuseddrillinguid,aswellastheunuseduid
leftinthetank,accordingtoenvironmentalregulations.

DrainingtheTank

Todrainthetank,removethedrainplugfromthesideofthe
tankframe(Figure9).

Disposeoftheuseddrillinguid,aswellastheunuseduid
leftinthetank,accordingtoenvironmentalregulations.

1.Usethetransferhose(provided)toconnectthemixer
andthedrill.

Note:Themixerhasamalecamlocktting(Figure

21)locatedafterthetransfervalve.

16

ProtectingtheMachinefrom

1

G023837

Freezing

1.Ensurethatallthevalvesareopen.

2.Rinsethetankwithcleanclearwaterandthenpump
itthroughthesystem,removingasmuchoftheslurry
mixinthesystemaspossible.

3.Drainthetank;referto

4.Drainanyremaininguidfromthepumpbyremoving
thedrainpluginthebottomofthepump(Figure22).

1.Drainplug

5.Topreventthevalveatthebaseofthehopperfrom
freezingaroundtheedges,eitherleavethevalveopen
halfway,orclosethevalveandpouranenvironmentally
friendlyantifreezeintothehopperuntilabout51mm
(2inches)ofuidcoversthevalve.

DrainingtheTank(page16).

Figure22

OperatingTips

•Usethecorrectuidformulaforthesituationandthe

soilconditions.

•Whenusinguidwithanypolymerinit,donotover-mix

theuid,asover-mixingcanlowertheviscosityofit.
Partiallyclosethecirculationvalve,ordecreasetheengine
speed;refertoSpeed-controlHandle(page11).

•Sometypesofpolymerspreventadditionalbentonite

frommixingwiththeuid.Iftheuidcontainspolymer
andyouneedmoreuid,drainthemixerandmakeanew
batchofuid.

•Ensurethatthevalvesareadjustedappropriatelywhen

themachineisrunning;referto
(page12)

.

•Cleanthedrillinguidoutandrinsetheinsideofthe

hosesandthetankwithwatertopreventtheuidfrom
dryingupandpluggingthelines.

•Keepthehopperinletcleantopreventthedrymixfrom

mixingwithrainordewandcausingaplug.

AdjustingtheValves

17

Maintenance

G023836

Important:Beforeperforminganymaintenanceprocedures,rststoptheengineandwait5minutestoallow
allmovingpartstocometoacompletestopandcool.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every20hours

Every50hours

Every100hours

Every300hours

Every500hours

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Premaintenance

MaintenanceProcedure

•Changetheengineoil.

•Checktheengine-oillevel.

•Inspecttheair-cleanerelement.

•Cleanthemachine.

•Checkthewatertrap.

•Cleantheair-cleanerelement.Cleanitmorefrequentlyindustyoperatingconditions.

•Lubricatethepump.

•Changetheengineoil.

•Checkthebatterycableconnections.

•Replacetheair-cleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.

•Replacethefuellter.

Lubrication

Procedures

PreparingtheMachinefor Maintenance

1.Parkthetransportvehicleonalevelsurfaceandchock
thetires,orremovethemachinefromthetransport
vehicle.

2.Ensurethattheengineandmuferarecool.

3.Turntheelectric-startswitchtotheOffposition.

LubricatingthePump

ServiceInterval:Every100hours

GreaseType:NLGI#1heavy-dutyEPgrease(Toropart

505-162)

Useagreaseguntopumpgreaseintothegreasettingonthe
sideofthepump(

Figure23).

Figure23

18

EngineMaintenance

1

G024102

2 3 4

1

G024103

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspectthe

air-cleanerelement.

Every50hours—Cleantheair-cleanerelement.Clean
itmorefrequentlyindustyoperatingconditions.

ServicingtheEngineOil

ServiceInterval:Aftertherst25hours

Every100hours

Important:Use4-cycleengineoilthatmeetsorexceeds
thefollowingguidelinesandclassications:

•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher

•ACEAServiceCategoriesE-3,E-4,andE-5

Every300hours/Yearly(whichevercomes
rst)—Replacetheair-cleanerelement.Replaceit
morefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.

1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

2.Unscrewthecovernutandremovethecover(Figure

24).

Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.

Note:T oroPremiumEngineOilisavailablefromyour
AuthorizedT oroDealer.

CrankcaseCapacity:1.5L(1.59USqt)

Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.

Viscosity:SAE5W -30

Note:Iftheambienttemperatureisabove35°C(95°F),use
SAE5W -40orSAE10W -40

ChangingtheEngineOil

1.Ensurethatthemachineisonalevelsurface.

2.Runtheengineforafewminutestowarmtheoil.

Note:Warmoilowsbetterandcarriesmore
contaminants.

3.Stoptheengineandwaitforallmovingpartstostop.

4.Placeasuitablereceptacleundertheoil-drainplug
Figure25).

(

Figure24

1.Covernut

2.Cover

3.Unscrewthelternutandremovetheelement(Figure

24).

4.Inspecttheelement,andreplaceitifitisdamagedor
excessivelydirty.

Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.

5.Wipedirtfromthebaseandthecoverwithamoistrag.

6.Installtheaircleanerpaperelementandensurethat
itisproperlypositioned.

7.Securelyinstallthecoverwiththecovernut.

3.Filternut

4.Filterelement

Figure25

1.Oil-drainplug

5.Removethedrainplug.

19

6.Cleanaroundthedipstick(Figure26)sothatdirt

2

3

1

G024106

1

G024105

cannotfallintothellerholeanddamagetheengine.

Figure26

1.Minimumoillevel3.Dipstick

2.Maximumoillevel

7.Unscrewthedipstickandwipetheendclean.

FuelSystem
Maintenance

CheckingtheWaterTrap

ServiceInterval:Every20hours

1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

2.Loosenthewater-trapbolt3to4rotations(Figure27).

8.Screwthedipstickfullyontothellertube.

9.Unscrewthedipstickagainandlookattheend.

Note:Iftheengine-oillevelislow,slowlypouronly
enoughoilintothellertubetoraisetheleveltothe
maximummarkonthedipstick.

Figure27

1.Water-trapbolt

3.Useatransparentcontainertocatchthedripsfrom
thebolt.

Note:Becausewaterisdenserthandieselfuel,any
waterthatispresentwillemergerst.

4.Assoonasdieselfuelemerges,tightenthewater-trap
bolt.

5.Disposeofthewaterandthefuelaccordingto
environmentalregulations.

20

ReplacingtheFuelFilter

1

G024104

2

ServiceInterval:Every500hours

Note:Theenginehasadual-ltersystem.Replaceonlythe
externallter.

1.Stoptheengine,removethekey,andwaitforthe
enginetocooldown.

2.Removethefuel-tankcap.

3.Pullthefuellteroutofthefueltank(Figure28).

ElectricalSystem
Maintenance

ReplacingtheBattery

1.Removethecoverofthebatterybox.

2.Disconnectthenegative(black)groundcablefromthe
batterypost.

Note:Thelteristetheredtothefuel-tankcap.

Figure28

1.Fuel-tankcap

4.Pullthelteroffthefuelhose.

2.Fuellter

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygasestoexplode,
resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponents,causing
sparks.Sparkscancausethebatterygasesto
explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
themachine.

5.Installanewlterintothefuelhose.

6.Placethelterintothefueltank,andinstallthe
fuel-tankcap.

3.Removethepositive(red)batterycable.

4.Removethebattery.

5.Placethenewbatteryinthetray .

6.Installthepositive(red)batterycabletothepositive
(+)batteryterminal,andtightenthenutontothebolt.

7.Installthenegative(black)groundcabletothenegative
(-)batteryterminal,andtightenthenutontothebolt.

8.Installthecoverofthebatterybox,andsecureitwith
thestrap.

9.Recycletheoldbatteryatanauthorizedfacility.

21

ChargingtheBattery

CheckingandCleaningthe

WARNING

Chargingthebatteryproducesgasesthatcan
explode,seriouslyinjuringyouorbystanders.

Neversmokenearthebattery,andkeepsparksand
amesawayfromthebattery.

Important:Alwayskeepthebatteryfullycharged.This
isespeciallyimportanttopreventbatterydamagewhen
thetemperatureisbelow0°C(32°F).

1.Chargethebatteryfor10to15minutesat25to30
amps,or30minutesat10amps.

2.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,anddisconnectthecharger
leadsfromthebatteryposts(Figure29).

3.Installthebatteryinthemachineandconnectthe
batterycables;refertoReplacingtheBattery(page21).

Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemay
occur.

Battery

ServiceInterval:Every100hours—Checkthebatterycable

connections.

Keepthetopofthebatteryclean.Ifthemachineisstoredin
alocationwheretemperaturesareextremelyhigh,thebattery
willdischargemorerapidlythanifthemachineisstoredin
acoolerlocation.

Keepthetopofthebatterycleanbywashingitwithabrush
dippedinammoniaorasolutionofsodiumbicarbonate.
Flushthetopsurfacewithwateraftercleaning.Donot
removethellcapwhilecleaningthebattery.

Thebatterycablesmustbetightontheterminalstoprovide
goodelectricalcontact.

Ifcorrosionoccursatthebatteryterminals,disconnectthe
cables,negative(-)cablerst,andscrapetheclampsand
terminalsseparately.Connectthecables,positive(+)cable
rst,andcoattheterminalswithpetroleumjelly.

Figure29

1.Positivebatterypost

2.Negativebatterypost

Ifthebatterynolongerholdsacharge,replaceit;referto
ReplacingtheBattery(page21).

3.Red(+)chargerlead

4.Black(-)chargerlead

22

Cleaning

Storage

CleaningtheMachine

Regularcleaningandwashingwillincreasethelifespanof
themachine.Cleanthemachineaftereachuse,beforethe
dirthardens.

Ensurethatthefuel-tankcapandoilcap/dipstickaresecure
toavoidgettingwaterintheengine.

Usecarewhenusingahigh-pressuresprayer,becauseitcan
damagewarningdecals,instructionsigns,andtheengine.

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.Removedirtandgrimefromtheexternalpartsofthe
entiremachine,especiallytheengine.Cleandirtand
debrisfromtheoutsideoftheenginecylinder-head
nsandblowerhousing.

Important:Youcanwashthemachinewithmild
detergentandwater.

2.Conditionthefuelsystemasfollows:

A.Addapetroleum-basedstabilizer/conditionerto

fuelinthetank.Followthemixinginstructions
fromthestabilizermanufacturer.Donotusean
alcohol-basedstabilizer(ethanolormethanol).

Important:Donotstore
stabilizer/conditionedfuelover90days.

Note:Fuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuelandusedat
alltimes.

B.Runtheenginefor5minutestodistributethe

conditionedfuelthroughthefuelsystem.

Important:Donotruntheenginewithout
waterinthetank,orthepumpwillbe
damaged.

C.Stoptheengine,allowittocool,anddrainthe

fueltankusingapump-typesiphon.Disposeof
fuelproperly;recycleitaccordingtolocalcodes.

D.Starttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitwillnotstartagain.

3.Servicetheaircleaner;referto
Cleaner(page19)

4.Changetheenginecrankcaseoil;referto
EngineOil(page19).

5.Greasethemachine;refertoLubricatingthePump
(page18).

6.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedToroDealer.

8.Storethemachineinaclean,drygarageorstoragearea.

.

ServicingtheAir

Servicingthe

9.Coverthemachinetoprotectitandkeepitclean.

23

Troubleshooting

Problem

Theenginedoesnotstart.

Theenginelackspowerorrunsrough.

Theuiddoesnotcirculateatfull
efciency.

PossibleCauseCorrectiveAction

1.TheengineOn/OffswitchisintheOff
position.

2.Thefueltankisempty.2.Fillthefueltankwithfreshfuel.

3.Theenginecontainsbadoroldfuel.3.Drainthefueltank.Fillthefueltank

1.Theairlterisrestricted.1.Cleanorreplacetheair-lter

2.Theenginecontainsbadoroldfuel.2.Drainthefueltank.Fillthefueltank

3.Thereiswaterorcontaminationinthe
fuel.

4.Thefuellineisrestricted.4.Cleanthefuellter.

5.Thereistoomuchoilintheengine
crankcase.

1.Thepumpinletisclogged.

1.RotatetheswitchtotheOnposition.

freshfuel.

element(s).

withfreshfuel.

3.Drainthefueltank.Fillthefueltank
withfreshfuel.

5.Draintheoiltotheproperlevel.

1.ContactanAuthorizedServiceDealer.

24

Notes:

25

Notes:

26

Notes:

27

TheToroUndergroundWarranty

ALimitedWarranty

Underground

Equipment

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroUnderground
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Whereawarrantableconditionexists,wewillrepairtheProduct
atnocosttoyouincludingdiagnostics,labor,andparts.
ThefollowingwarrantyappliesfromthedatetheProductisdeliveredto
theoriginalretailpurchaserorrentalowner.

ProductsWarrantyPeriod

RT600,RT1200,DD2024,and
DD4045

AllOtherEnginePoweredBase
UnitsandFluidMixers

AllSerializedAttachments
RockHammer6months
Engines

2yearsor1500operatinghours,
whicheveroccursrst
1yearor1000operatinghours,
whicheveroccursrst

1year

Throughenginemanufacturers:
2yearsor2000operatinghours,
whicheveroccursrst

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou
purchasedtheProductassoonasyoubelieveawarrantablecondition
exists.IfyouneedhelplocatingaUndergroundDealer,orifyouhave
questionsregardingyourwarrantyrightsorresponsibilities,youmay
contactusat:

ToroCustomerCare
ToroWarrantyCompany

811 1LyndaleAvenueSouth

Bloomington,MN55420-1196
TollFreeat855-493-0088(U.S.Customers)
1-952-948-4318(InternationalCustomers)

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenance
andadjustmentsstatedinyourOperator'sManual.Failuretoperform
requiredmaintenanceandadjustmentscanbegroundsfordisallowinga
warrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during
normalProductoperationinclude,butarenotlimitedto:brakes,

lters,lights,bulbs,belts,tracksortires,diggingteeth,diggingbooms,
digging,drive,ortrackchains,trackpads,drivesprockets,idlers,
rollers,blades,cuttingedges,orothergroundengagingcomponents.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,
lubricants,additives,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.

•Haulingexpenses,traveltime,mileage,orovertimeassociatedwith

transportingproducttotheauthorizedT orodealer.

Parts

Partsscheduledforreplacementasrequiredmaintenanceinthe
Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Partsreplacedunderthiswarrantyare
coveredforthedurationoftheoriginalproductwarrantyandbecomethe
propertyofT oro.Torowillmakethenaldecisionwhethertorepairany
existingpartorassemblyorreplaceit.T oromayuseremanufactured
partsforwarrantyrepairs.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedT oroUndergroundDealerisyoursoleremedy
underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty ,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .
Allimpliedwarrantiesofmerchantabilityandtnessforuseare
limitedtothedurationofthisexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty
givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir
ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot
applytotheEmissionsControlSystemWarranty.RefertotheEngine
EmissionControlWarrantyStatementsuppliedwithyourproductor
containedintheenginemanufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty
obtainingguaranteeinformation,contacttheToroimporter.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0292RevA