Toro 23892 Operator's Manual

FormNo.3383-981RevA

G024228

Diesel-PoweredFM330Fluid
Mixer

ModelNo.23892—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3383-981*A

ThisproductcomplieswithallrelevantEuropeandirectives.

1

G023835

Fordetails,pleaseseetheseparateproduct-specic
DeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Introduction

Thismachineisdesignedtomixdrilling-uidproducts
withcleanwater.Youcanmountthemachineontoa
suitabletransportvehicleandconnectthemachinetoa
suitablehorizontaldirectionaldrill.Readandunderstandthe
directionaldrillOperator’sManual.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SoundPowerLevel..................................................5

SoundPressureLevel...............................................5

SafetyandInstructionalDecals.................................6

Setup............................................................................8

ConnectingtheBattery.............................................8

ConnectingthePumptotheTank..............................9

ProductOverview.........................................................10

Controls...............................................................10

Specications........................................................12

Operation....................................................................12

PreparingtoUsetheMachine...................................12

GroundingtheMixerandtheTank...........................12

AdjustingtheValves...............................................12

AddingFuel...........................................................12

CheckingtheEngine-oilLevel..................................14

StartingandStoppingtheEngine..............................14

MixingtheFluid.....................................................15

PumpingtheFluidtotheDrill..................................16

DrainingtheTank..................................................16

ProtectingtheMachinefromFreezing.......................17

OperatingTips......................................................17

Maintenance.................................................................18

RecommendedMaintenanceSchedule(s)......................18

PremaintenanceProcedures........................................18

PreparingtheMachineforMaintenance.....................18

Lubrication...............................................................18

LubricatingthePump.............................................18

EngineMaintenance..................................................19

ServicingtheAirCleaner.........................................19

ServicingtheEngineOil..........................................19

FuelSystemMaintenance...........................................20

CheckingtheWaterTrap.........................................20

ReplacingtheFuelFilter..........................................21

ElectricalSystemMaintenance....................................21

ReplacingtheBattery..............................................21

ChargingtheBattery...............................................22

CheckingandCleaningtheBattery............................22

Cleaning...................................................................23

CleaningtheMachine..............................................23

Storage........................................................................23

StoringtheMachine................................................23

Troubleshooting...........................................................24

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Alwaysfollowallsafetyinstructionstoavoidseriousinjury
ordeath.

WARNING

Handlingvariousdrilling-uidmaterialscan
generatedustandfumescontainingchemicals,
suchassilica,knowntocauseseriousorfatalinjury
orillness,suchasrespiratorydisease,silicosis,
cancer,birthdefects,orotherreproductiveharm.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Caution

,

W ar ning

,

3

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Weararespiratororadustmask.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable,

andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neveraddfuelordrainthemachineindoors.

–Replacethefuelcapandtightenitsecurely .

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Beforeeveryuse,ensurethatthemachineisproperly

secured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Stoptheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemachineshouldstartmakinganunusualnoiseor

vibration,stoptheengine.Waitforallmovingpartsto
cometoacompletestopandcool.Vibrationisgenerally
awarningoftrouble.Inspectforcloggingordamage.
Cleanandrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Ensurethatthemachineisonlevelground.

–Stoptheengine.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectenters

thehopperorcausesanotherobstruction.Makeany
necessaryrepairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability ,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.

4

Hauling

1

G024270

4

2

3

•Ensurethatthetransportvehiclehasacarryingcapacity

tohandletheweightofthemachineandafulltankof
uid—inadditiontoanyothermachinesormaterials
thatthetransportvehiclemayneedtocarry.Themixing
systemalonerequiresacarryingcapacityofatleast2,268
kg(5,000lb)forasystemthatusesasingle1,893L
(500-gallon)tank,upto9,072kg(20,000lb)forasystem
thatusestwo3,785L(1000-gallon)tanks.

•Usecarewhenloadingorunloadingthemachineontoa

trailerortruck.

•Ensurethatthetankisemptybeforeloadingthemachine

ontoatrailerortruck.

•Securethemachineusingadequateboltsthroughallthe

mountingholesofboththemixerframeandthetank
frame.

SoundPowerLevel

Thisunithasasoundpowerlevelof108dBA,whichincludes
anUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN/ISO3744.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’ searof95
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Asthisproductdoesnothaveadedicatedoperator’sposition,
thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedintheMachinerySafetyDirective
2006/42/EC.

Measurementsweretakenonall4sidesofthemachinewith
themicrophonepositionedalongthecenterlineofthearea
facingthemicrophone.Ineachcase,themicrophonewas
locatedataheightof1.6mfromthegroundandadistanceof

1.0mfromthesurfaceareaofthemachine.Forthismodel,
theloudesttestedpointisshowninFigure3.

Figure3

1.1.0m(39inches)3.1.6m(63inches)

2.Measurementpoint

4.Centerlineofthemachine

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117-2718

125–6155

119–0217

1.Warning—stoptheengine;keepawayfrommovingparts;
keepallguardsandshieldsinplace.

125–6136

1.Warning—readthe
Operator’sManual.

2.Electricalshock
hazard—ensurethe
equipmentisgrounded
beforestartingdrill
operation.

3.Explosionhazard;
electricalshock
hazard—Calllocal
utilitiesbeforedigging
underground.

125–6156

1.Tankdrain—readtheOperator’sManual.

125-6171

1.Piercinghazard—wearhandprotection.

6

125-6177

1.Fast3.Warning—donotstopthe

2.Slow

engineathighspeeds;
onlystoptheengineat
slowspeed.

7

Setup

A B

C D

1 2

3

4

G024037

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Bolt(5/16x3/4inch)
Nut(5/16inch)
Circulationhose
Hoseclamp3

MediaandAdditionalParts

Description

Transferhose

ConnectingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Qty.

Qty.

Use

2
2
1

1

Connectthebattery.

Connectthepumptothetank.

Use

Connectthemixertothedrill.

1.Removetheredplasticcoverfromthepositivebattery
terminal(

Figure4).

Figure4

1.Redcover3.Blackcover

2.Positivecable4.Negativecable

2.Useabolt(5/16x3/4inch)andanut(5/16inch)
tomountthepositivecabletothepositivebattery
terminal.

3.Removetheblackplasticcoverfromthenegative
batteryterminal.

4.Useabolt(5/16x3/4inch)andanut(5/16inch)
tomountthenegativecabletothenegativebattery
terminal.

8

ConnectingthePumptothe

2

G024044

11

1

1

2

G024043

1

2

G025173

1 2 3

1

G024041

Tank

Ensurethattheframeoftheuidmixerandtheframeofthe
tankaresecuredtoastrongsurface,withanadequatefastener
througheachmountinghole(Figure5).

Note:Ensurethatthemixerandthetankareinaposition
thatallowsthehosestoconnectthemwithoutstretchingor
kinking.

Figure5

Undersideshown

1.Mountingholesintank
frame

2.Mountingholesinmixer
frame

1.Locatethesuctionhoseconnectedtothebottomofthe
tank,andpullthelooseendoutfromunderthetank.

Figure7

1.Fitting3.Hose

2.Hoseclamp

Figure8

1.Locknut

3.Tightenthehoseclampbytighteningthelocknut.

4.Use2hoseclamps(provided)toconnecttheother
hosetothetopofthetankandthetopofthemixeras
showninFigure6,Figure7,andFigure8.

5.Tightenthehoseclampsbytighteningthelocknuts.

2.Useahoseclamp(provided)toconnectthelooseend
ofthehosetothepumpinletonthemixerasshown
inFigure6,Figure7,andFigure8.

Figure6

1.Circulationhose2.Suctionhose

9