Toro 23823TE Operator's Manual

FormNo.3401-914RevA

4045DirectionalDrillwithCab

ModelNo.23823TE—SerialNo.314000501andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3401-914*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

YoumaycontactT orodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Forradiofrequencycomplianceinformation,referto
your

Compliance Statement Addendum

thatpertains

toyourcountry.

Introduction

Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................8

NoiseandVibrationLevels.......................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................21

Controls...............................................................24

OperatorPlatform..............................................24

ControlPanel.....................................................36

LeftJoystick—ModeI.........................................37

LeftJoystick—ModeII........................................38

RightJoystick—ModeI.......................................39

RightJoystick—ModeII......................................40

RearControlPanel..............................................41

DrillFrameandStabilizerControls........................42

DrivePendant....................................................43

DrillPendant......................................................44

Stake-downLevers..............................................45

Specications........................................................46

Attachments/Accessories........................................46

Operation....................................................................47

UnderstandingHorizontalDirectionalDrilling

........................................................................47

GatheringSiteInformation......................................48

PlanningtheBorePath............................................51

UnderstandingandUsingtheExit-side-lockout

System..............................................................56

PreparingtheJobSiteandtheMachine......................58

DrillingtheBore....................................................68

BackreamingandPullback.......................................72

FinishingtheJob....................................................74

UsingtheTJCApplicator........................................74

MovingaDisabledMachine.....................................76

ReplacingthePipeHolder.......................................76

PositioningtheCab(ModelwithCabonly).................77

OpeningtheDoor(ModelwithCabonly)..................78

OperatingtheAirConditioningandHeating

(ModelwithCabonly).........................................78

OperatingtheWindshieldWipers(ModelwithCab

only).................................................................79

Maintenance.................................................................80

RecommendedMaintenanceSchedule(s)......................80

PremaintenanceProcedures........................................82

OpeningtheFrontHood.........................................82

OpeningtheRear-accessDoor.................................82

UsingtheCylinderLock..........................................83

Lubrication...............................................................84

GreasingtheMachine.............................................84

EngineMaintenance..................................................86

CleaningtheCrankcase-ventTube............................86

ServicingtheAir-cleaningSystem.............................86

ServicingtheEngineOilandFilter............................88

AdjustingtheValveClearance..................................90

FuelSystemMaintenance...........................................91

DrainingWaterfromtheFuelFilter...........................91

DrainingWaterfromtheFuelTank...........................91

PrimingtheFuelSystem..........................................92

ReplacingtheFuelFilters.........................................92

CheckingtheFuelLinesandConnections..................93

DrainingandCleaningtheFuelTank.........................93

ElectricalSystemMaintenance....................................94

ServicingtheBattery...............................................94

ChargingtheBattery...............................................95

Jump-startingtheMachine.......................................95

DriveSystemMaintenance.........................................96

CheckingtheOilLevelfortheStakedown

PlanetaryDrive..................................................96

CheckingtheOilLevelfortheTracksPlanetary

Drive................................................................97

ChangingtheOilfortheTracksPlanetary

Drive................................................................97

CheckingtheOilLevelfortheRotaryMotor

PlanetaryDrive..................................................98

CheckingtheOilfortheThrustMotorPlanetary

Drive................................................................98

CheckingtheOilfortheGearboxDrive.....................99

ChangingtheOilfortheGearboxDrive.....................99

ServicingtheTracks..............................................100

CoolingSystemMaintenance....................................101

CheckingtheCoolantLevelintheRadiator..............102

CheckingtheConditionofCooling-system

Components....................................................102

CheckingtheConcentrationoftheCoolant..............102

CleaningtheCoolingSystem..................................102

BeltMaintenance....................................................105

ServicingtheEngine-driveBelt...............................105

HydraulicSystemMaintenance..................................107

ServicingtheHydraulicFluid.................................107

Drilling-FluidPumpMaintenance..............................110

ServicingtheDrilling-uid-pumpOil......................110

PreparingtheDrilling-uidSystemforCold

Weather...........................................................112

CabMaintenance.....................................................114

ChangingtheCabAirFilter....................................114

FillingtheWindshield-washerFluidTank.................114

Cleaning.................................................................115

CleaningwiththeSpray-hoseAttachment................115

CleaningPlasticandResinParts..............................115

Storage......................................................................116

Troubleshooting.........................................................117

Index........................................................................120

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.

Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis

Man ual

madebyeitherthemanufactureroranAuthorizedToro
Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.

.Modicationstothismachineshouldonlybe

Operator’ s

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,substantialslip-resistantsafetyshoes
(rubberboots),gloves,andhearingprotection.Tieback
longhair.Donotwearjewelry.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromtheareabefore
use.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.

–Donotrefuelordrainthemachineindoors.

Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany .Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotreadthis
manual,itistheowner'sresponsibilitytoexplainthis
materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjusted,andfunctioning
properly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenill,tired,orunderthe

inuenceofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese
areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

4

DrivingSafety

Youdrivethemachinetoandfromtheworksitewiththeuse
ofatetheredremote.Whendrivingthemachine,observethe
followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Usecarewhendrivingthemachineonsoftorunstable

ground.

Note:Softorunevengroundcanreducestability.

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Note:Themachinecanbeunstableonslopes.

•Driveinaccordancewiththeweatherconditions.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor
movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

Note:Drivewithcautionduringadverseweather
conditions.

Thefollowingillustrationdisplaysthesafedistancethatmust
bekeptbyallindividualswhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

2.Operator4.3m(10ft)safetydistance

3.Turning-radiuscenter

5

DrillingSafety

•Alwayslowerthepedestriansafetybarbeforedrilling

(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation
ordeath.AlwaysengagetheExit-sideLockoutbefore
anyoneapproachesthefrontofthemachine,bit,reamer,
orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine
whereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersonisreachablebyoperationalmovement
ofthemachine,itsworkingdevices,auxiliaryequipment,or
swinging/fallingequipment.

Thefollowingillustrationdisplaysthesafedistancerequired
byallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Pedestriansafetybar

DrillingNearUtilityLines

Important:Beforeoperatinginanareawith

high-voltagelinesorcables,contacta“One-CallSystem
Directory”service.IntheUSA,call811oryourlocal
utilitycompany .Ifyoudonotknowyourlocalutility
company’sphonenumber,callthenationalnumber
(USAandCanadaonly)at1-888-258-0808.Also,contact
anyutilitycompaniesthatarenotparticipantsofthe
“One-CallSystemDirectory”service.

6

UtilityLineColor

Refertothefollowingtablefortheproperutilitylineandthecorrespondingutilitylinecolor(USAandCanada).

UtilityLine

ElectricRed

Telecommunication,alarmorsignal,cables,orconduit

Naturalgas,oil,steam,petroleum,orothergaseousorammable
material

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,andslurrylinesPurple

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

ElectricalLineSafety

WARNING

Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.

Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity .

Intheeventofanelectricstrikethatchargesthemachine,the
Zap-AlertElectricStrikealarmsystemwillsoundforaslong
asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility
authoritiestosecuretheareainthecasethatthemachineis
chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety,
considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Important:Youwillbesafeaslongasyoudonot
leavetheseatofthemachine.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto
beanelectricstrike.

UtilityLineColor

Orange

Yellow

GasLineSafety

WARNING

Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard
couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

CAUTION

Ifyoudamagetheber-opticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.

7

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.W aitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoring,anddonotstorenear

aame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe
ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;donotuse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobe

intheraisedposition,securetheframeintheraised
positionwiththehydrauliccylinderlock;refertoUsing

theCylinderLock(page83).

•Keepnutsandboltstight.

NoiseandVibrationLevels

WARNING

Theoperatormustwearhearingprotectionwhen
operatingthemachine.Failuretowearhearing
protectionmaycausehearingloss.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof92
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN791.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof110dBA,
whichincludesanUncertaintyValue(K)of3.75dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO4871.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmokewhilerefuelingthemachine.

VibrationLevel

Measuredvibrationlevelforrighthand=1.8m/s

Measuredvibrationlevelforlefthand=1.3m/s

Measuredvibrationlevelforwholebody=0.03m/s

UncertaintyValue(K)=0.02m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

8

2

2

2

2

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

117-2718

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s
Manual.

125-6120

1.Lowerdrillcarriage

2.Raisedrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

9

4.Lowerleftstabilizer

6.Lowerrightstabilizer

125-6137

125-6694

1.Tie-downpoint

125-8473

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

1.Explosionhazard—wear
eyeprotection.

2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.

3.Firehazard—keepopen
amesaway.

4.Poisonhazard—donot
tamperwiththebattery.

10

125-6114

125-6126

1.Storedenergyhazard—donotusetools;readthe
Operator’sManual.

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

1.Entanglementhazard—keepawayfrommovingparts.

125-6131

1.Warning—stayatleast3m(10ft)awayfromthemachine.

11

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.

125-6110

1.Crushinghazard—donotstandunderanypartofthe
machine.

125-6128

1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.

12

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis
activatedbyapowerstrike,donotleavetheoperator’s
positionortouchthegroundandthemachineatthesame
time;themachinewillbeenergizedwithelectricalpower.

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupper(makeup/breakout
wrench)andlowerwrenches(stationarywrench).

125-6111

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

3.Stakespin
counterclockwise

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

counterclockwise

8.Stakedown

10.Rightstake

13

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet
away.

125-6140

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone
isintheoperator’sposition.

14

125-6158

ModelwithCabonly

1.Engine—start

2.Pressdowntostoptheengine14.Withtriggerreleased,upperbuttonclosespipegripper,lower

3.Pulluptostarttheengine

4.ResetZap-Alertsystem

5.Zap-Alertsystemtriggered

6.Unlockexit-sidelockout

7.Resetexit-sidelockout

8.Engagedrivemovementandsetupfunctions20.ModeI—lefttriggerreleased,raisespipeelevator;left

9.Engagedrillcarriagemovementandotherdrillfunctions

10.TurntheworklightOnorOff

11.Swingthecabinorout

12.Windshield-wipercontrol24.Rotatethecabclockwiseorcounterclockwise

13.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.

buttonopenspipegripper.

15.Withtriggerpressed,rockforwardtorotatetheupperwrench
(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.

16.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.

17.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.

18.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.

19.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).

triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).

21.Exit-sidelockout—drill-enabledlight

22.Transmitter-battery-statusLight

23.Increaseordecreasetheenginespeed

15

125-6142

1.Exit-sidelockout—resetlight

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Transmitter-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

6.ResetZap-Alertsystem

7.Zap-Alertsystemtriggered

8.Unlockexit-sidelockout

9.Resetexit-sidelockout

10.Engagedrivemovementandsetupfunctions

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

13.Worklights

14.Worklights—Off

18.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.

19.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.

20.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).

21.ModeI—lefttriggerreleased,raisespipeelevator;left
triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).

22.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.

23.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.

(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.

thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.

16

125-1641

1.Warning—readthe
Operator’sManual.

2.Explosionhazard;
electricalshock
hazard—donotdigbefore
callinglocalservices.

3.Presstoapplythread-joint
compound.

4.Pressandholdfor
maximumdrillinguid
pressure;releasetostop
theow .

5.Presstoturnthe
drilling-uidpumpon
oroff.

125-6125

6.Pressandholdtomove

7.ModeI—spindrillspindle

8.ModeI—spindrillspindle

9.Thrustthedrillcarriage

10.Pullthedrillcarriage

thedrillcarriageathigh
speedupordownthedrill
frame.

clockwise.ModeII—left
triggerpressed,openthe
lowerwrench(stationary
wrench);lefttrigger
released,raisethepipe
elevator.

counterclockwise.Mode
II—lefttriggerpressed,
closethelowerwrench
(stationarywrench);left
triggerreleased,lowerthe
pipeelevator.

forward.

rearward.

1.Forwardleft

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

6.Forwardright

10.Reverseright

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine
movement.

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe

engine.

17

125-6127

0000

0000

0000

1.Cutting/dismembermenthazard,fan—keepawayfrom
movingparts.

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

125-6157

1.Disconnectthebattery

3.On/Start

power.

2.Off/Stop4.ReadtheOperator’s
Manual.

125-6141

1.Engine—heatinglight4.Engine—start

2.Engine—stop5.Drill-pendantreceptacle

3.Engine—run6.Drive-pendantreceptacle

18

125-6113

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.

3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore

shieldsinplace.

callinglocalutilities.

125-6139

1.Liftpointandtie-downpoint

125-6117

1.Fallinghazard—donotstandonthemachinewhileitis
moving.

125-6135

19

125-1623

1.Forwardlefttrack/forwardrotary11.Wrenchmakeup(forupperwrench)

2.Reverselefttrack/reverserotary

3.Drillinguidpumpon

4.Forwardrighttrack/forwardcarriage

5.Reverserighttrack/reversecarriage15.Forward(towardoperator)camrotation

6.Tightenlowerwrench(stationarywrench)

7.Loosenlowerwrench(stationarywrench)

8.Tightenupperwrench(makeup/breakoutwrench)

9.Loosenupperwrench

10.Wrenchbreakout(forupperwrench)

12.Raisepipeelevator

13.Lowerpipeelevator

14.Reversecamrotation

16.Tightenpipegrip

17.Loosenpipegrip

18.Reversedrillspindle

19.Forward(towardoperator)drillspindle

20

ProductOverview

Figure5

1.Drillcarriage6.Fronthood

2.Zap-alertstrobe7.Rightstabilizer

3.Cab

4.Monitor9.Rearhood

5.Track

8.Rear-accessdoor

10.Thrustframe

21

Figure6

1.Stake-downcage

2.Pipeholder

3.Pedestriansafetybar7.Stake-downplate

4.Drilling-uid-pumpinlet

5.Rear-controlpanel

6.Leftstabilizer

22

Figure7

1.Cab5.Upperwrench(makeup/breakoutwrench)

2.Thrustframe6.Lowerwrench(stationarywrench)

3.Drillcarriage7.Pipewiper

4.Drillspindle

23

Controls

Refertothefollowingsectionsfortheappropriatemachine
controls:

•OperatorPlatform

•Monitor

•ControlPanel

•LeftJoystick—ModeI

•LeftJoystick—ModeII

•RightJoystick—ModeI

•RightJoystick—ModeII

•Exit-Side-LockoutSystem

•RearControlPanel

•DrillFrameandStabilizerControls

•DrivePendant

•DrillPendant

•Stake-DownLevers

Figure9

1.Screws2.Covers

•Battery-DisconnectSwitch

OperatorPlatform

Theoperatorplatform,locatedontheright,frontcornerof
themachine,containsmostofthecontrolsthatyouuseto
operatethedrillingfunctionsofthemachine.

Figure8

1.Operatordisplay

2.Leftcontrolpaneland
joystick

3.Rightjoystick

Operator-platformLatch

Theoperatorplatformswingsoutawayfromthemachine,
makingroomforyoutosit.Ithas4positions:travel(swung
allthewayintothemachine),full-out,and2intermediate
positions.ReturntheplatformtotheTravelpositionbefore
movingthemachine.

Toreleasetheplatformandswingitoutorin,pressdownon
therearplatformlatch(Figure10).

Figure10

1.Rearplatformlatch

Toreleasetheplatformandswingitoutorin,pressuponthe
frontplatformlatch(Figure11).

Operator-controlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse
weatherconditions,suchasrain,wind,sunlight,etc.Remove
thembeforeusingthemachineandreplacethembefore
leavingthemachinefortheday.Eachcoverissecuredwith2
screwsasshowninFigure9.

24

Figure11

1

2

3

4

5

6

7

8

OK

ESC

4045

g025077

1

2

3

4

5

6

7

8

OK

ESC

1

2

g025078

Control-selectScreen

Whenyoupowerupthemachine,thisisthescreenthat
appearsafterthestart-upscreen.

The2controllayoutsthattheoperatorcanchoosefrom
consistofthefollowing:

•ModeI—Thisfunctionplacesthedrillingfunctionson

therightjoystick,whiletheleftjoystickoperatesthepipe
loaderandthewrenchfunctions(Figure13).

Pressbuttonnumber4toselectthisfunction(Figure13).

•ModeII—Thisfunctionsplitsthedrilling,wrench,and

pipeloadingbetweentheleftandrightjoysticks(Figure

13)

1.Frontplatformlatch

Monitor

Start-upScreen

Whenyoupowerupthemachine,thisistherstscreenthat
appears(Figure12).

Thestart-upscreenappearswheneveryoupresstheESC
button(foundinthebottom-leftcornerofthescreen)from
therst3pagesofthedisplay .

Note:Nokeysareactivefromthisscreen.

Pressbuttonnumber8toselectthisfunction(Figure13).

Figure13

Control-selectScreen

1.ModeI2.ModeII

Note:Ifaselectionisnotmadewithin5seconds,the
screenwilldefaulttotheprevioussettingandwillgotothe

Machine-informationScreen(page26).

Start-upScreen

Figure12

25

Machine-informationScreen

2

3

4

5

6

7

8

OK

ESC

1

2

g025079

3

4

5

5

2

3

4

5

6

7

8

OK

ESC

1

2

g025080

3

4

6

MainOperatingScreen

Thisscreencontainsthefollowinginformation:

•Themachinemodelandserialnumber(Figure14).

•Thenumberofenginehoursforthemachine(Figure14).

•Thenumberofdrillinguid-gallonsusedandthenumber

ofre-settabledrilling-uidgallonsused(Figure14).

Note:Pressbutton3toresetthenumberofdrilling-uid
gallonssincethelastreset(Figure14).

Toaccessthisscreen,pressbutton4orthedownarrowon
theMachine-informationScreen(page26).

Themainoperatingscreendisplaystheengine-speed(rpm)
gauge,thefuel-quantitygauge,theengine-temperaturegauge,
therod-rowselector,thrustcontrol,andhorsepowercontrol
(Figure15).

Thelow-fuelindicatorlightsuponthemain-operatingscreen
whenthemachineisrunninglowonfuel(Figure15).

Pressbuttonnumber3toselectthethrustcontrol(Figure15).

Pressbuttonnumber4toselectthehorsepowercontrol
(Figure15).

Pressbuttonnumber8fortherod-rowselector(Figure15).

1.Modelandmachineserial
number

2.Numberofenginehours

3.Totalnumberof
drilling-uidgallonsused
andresettabledrilling-uid
gallonsused

Machine-informationScreen

Figure14

4.Resetdrilling-uidgallons

5.Nextscreen

Figure15

MainOperatingScreen

1.Fuelgauge4.Rod-rowselector

2.Engine-speed(rpm)gauge

3.Coolant-temperature
gauge

5.Thrustcontrol

6.Horsepowercontrol

26

MainDrillFunctionsDisplayedinPressureScreen

2

3

4

5

6

7

8

OK

ESC

1

2

g025081

3

PSI PSI

PSI GPM

4

5

6

7

8

2

3

4

5

6

7

8

OK

ESC

1

2

g025082

3

FT-LBS PSI

LBS GPM

4

5

6

7

8

MainDrillFunctionsDisplayedinTorqueScreen

Toaccessthisscreen,pressthedown-arrowbuttononthe

Control-selectScreen(page25).

Thisscreenprovidesmeasurementsonrotarypressureinpsi,
drilling-uidpressureinpsi,carriagepressureinpsi,and
drilling-uidowrateingpm(Figure16).

Therearealso4indicators(listedfromtoptobottominthe
middleofthescreen),whichindicatethefollowing:

•Drillingand/orengine-errorcodewarning(Figure16)

•Low-fuelwarning(Figure16)

•DrillinguidisintheOnposition(Figure16)

•AutodrillingisintheOnposition(Figure16)

Toaccessthisscreen,pressthedownarrowontheMainDrill

FunctionsDisplayedinPressureScreen(page27).

Thisscreenprovidesmeasurementsonrotarytorquein
ft-lbs,drilling-uidpressureinpsi,carriageforceinlbs,and
drilling-uidowrateingpm(Figure17).

Therearealso4indicators(listedfromtoptobottominthe
middleofthescreen),whichindicatethefollowing:

•Drillingand/orengine-errorcodewarning(Figure17)

•Low-fuelwarning(Figure17)

•DrillinguidisintheOnposition(Figure17)

•AutodrillingisintheOnposition(Figure17)

Figure16

MainDrillFunctionsDisplayedinPressureScreen

1.Low-fuelindicator5.Drilling-uidpressure(psi)

2.Auto-drillingindicator

3.Rotarypressure(psi)7.Drilling-uidowrate

4.Drilling-faultindicator8.Carriage-pressuregauge

6.Drilling-uidindicator

(gpm)

(psi)

Figure17

MainDrillFunctionsDisplayedinTorqueScreen

1.Low-fuelindicator5.Drilling-uidpressure(psi)

2.Auto-drillingindicator

3.Rotarypressure(ft-lbs)7.Drilling-uidowrate

4.Drilling-faultindicator8.Carriage-pressuregauge

27

6.Drilling-uidindicator

(gpm)

(lbs)

Drill-rotation-speedScreen

2

3

4

5

6

7

8

OK

1

g025581

ESC

2

3

4

1

2

3

4

5

6

7

8

OK

ESC

g025085

1

2

3

4

Thrust-controlScreen

Toaccessthisscreen,presstheOKbuttonontheMain

OperatingScreen(page26).

Thisscreenallowstheusertoincreaseordecreasethe
rotationspeedofthedrill.

Tochangetherotationspeedofthedrill,performthe
following:

1.PresstheLeftarrowtodecreasethespeed,orpressthe
Rightarrowtoincreasethespeed(Figure18).

2.PresstheOKbuttontosetthedrill-rotationspeed
(Figure18).

Thisscreenallowstheusertoincreaseordecreasethethrust
outputofthemachine.

Toaccessthisscreen,pressbuttonnumber3ontheMain

OperatingScreen(page26).

Tochangethethrustoutputofthemachine,performthe
following:

1.Pressbuttonnumber1toincreasethetorqueoutput,
orbuttonnumber3todecreasethetorqueoutputof
themachine(Figure19).

1.Drill-rotationspeedmeter

2.Rightarrow(increase
speed)

Figure18

Drill-rotation-speedScreen

3.OKbutton(setsthe
drill-rotationspeed)

4.Leftarrow(decrease
speed)

Figure19

Thrust-controlScreen

1.Increasethetorqueoutput3.Decreasethetorque
output

2.Torque-outputmeter4.Returntotheprevious
screen

2.Aftersettingthetorqueoutput,pressbuttonnumber
4(Figure19),andreturntotheMainOperating

Screen(page26).

28

Horsepower-controlScreen

1

2

3

4

5

6

7

8

OK

ESC

g025086

1

2

3

4

1

2

3

4

1

2

3

4

5

6

7

8

OK

ESC

g025087

1

3

4

5

2

Pipe-row-selectorScreen

Toaccessthisscreen,pressbuttonnumber4ontheMain

OperatingScreen(page26).

Thehorsepowercontrolallowstheusertochangethe
speedsettingthattheenginecandrooptobeforethe
horsepower-controlsystemcanactivate.

Thehorsepowercontrolallowstheoperatortofunctionthe
unitatlowspeedlevels,sothattheenginecanstallunder
heavyloads.

Note:Forexample,atthe60%engine-speed(rpm)setting,
theenginecanstallunderheavyloads.

Afterpressingbuttonnumber4ataccessthehorsepower
control(Figure15),selectoneofthefollowingoptions:

•Pressbuttonnumber1toactivate60%enginespeed

(rpm)asshowninFigure20.

•Pressbuttonnumber2toactivate75%enginespeed

(rpm)asshowninFigure20.

•Pressbuttonnumber3toactivate90%enginespeed

(rpm)asshowninFigure20.

•Pressbuttonnumber4toreturntothemain-operating

screen(Figure20).

Thisscreenallowsyoutoselecttherowofpipe(s)thatyou
wanttouse.

Toaccessthisscreen,pressbuttonnumber8ontheMain

OperatingScreen(page26).

Toselectyourpiperow ,performthefollowing:

1.Presstherightorleftarrowtoselecttherownumber
totherowyouwanttoaccess(Figure21).

Figure20

Horsepower-controlScreen

1.60%enginespeed(rpm)3.90%enginespeed(rpm)

2.75%enginespeed(rpm)

4.Returntotheprevious
screen

Figure21

Pipe-row-selectorScreen

1.Rowselector4.Rightarrow

2.Rownumber

3.Returntotheprevious
screen

5.Leftarrow

2.Afterplacingthearrowbeneaththerownumberyou
wanttoaccess,presstheOKbutton(Figure21),and
returntotheMainOperatingScreen(page26).

29

Main-selectionScreen

2

3

4

5

6

7

8

OK

ESC

g025088

1

2

3

4

5

6

78

9

LubricationandMaintenanceScreens

Toaccessthisscreen,pressthedownarrowontheMainDrill

FunctionsDisplayedinTorqueScreen(page27).

Thisscreenallowstheusertochoosefromthefollowing
options:

•Button1—ReturntotheMachine-information

Screen(page26)asshowninFigure22

•Button2—Lubricationandmaintenancechart(Figure22)

•Button3—Readerrorcodes(Figure22)

•Button4—ReturntotheMainOperatingScreen(page

26)asshowninFigure22

•Button5—Diagnoseandadjustparameters(Figure22)

•Button6—Adjusttheloadercalibration(Figure22)

•Button7—Clearaservicereminder(Figure22)

•Button8—Air-hammercontrol(Figure22)

•OKbutton—ReturntotheControl-selectScreen(page

25)asshowninFigure22

Toaccessthisscreen,pressbuttonnumber2onthe

Main-selectionScreen(page30).

Thesescreensprovidetheuserwithmaintenanceschedules
at10-hour,50-hour,250-hour,500-hour,and1,000-hour
increments.

Note:PresstheOKbuttontoexitthisscreen.

Pressthefollowingbuttonstoattainthesubsequent
maintenanceschedule:

•Button1—10-hourand50-hourmaintenanceschedule

(Figure24)

•Button2—250-hourmaintenanceschedule(Figure25)

•Button3—500-hourmaintenanceschedule(Figure26)

•Button4—1,000-hourmaintenanceschedule(Figure27)

Figure22

Main-selectionScreen

1.Machineinformation6.Clearservicereminder

2.Lubricationand
maintenancechart

3.Loadercalibration8.Errorcodes

4.Diagnoseandadjust
parameters

5.Air-hammercontrol

7.Control/joystickselection

9.ReturntotheMain
OperatingScreen

Figure23

MainMaintenanceScreen

10-Hourand50-HourMaintenanceScreen

Figure24

30