Toro 23803 Software Guide

Page 1

FormNo.3414-738RevA

2226DirectionalDrill

ModelNo.23803—SerialNo.400000000andUp

SoftwareGuide

Readthisinformationcarefullytolearnhowtooperateandmaintainyourproductproperlyandtoavoidinjury andproductdamage.Y ouareresponsibleforoperatingtheproductproperlyandsafely.ReadyourOperator’s Manualformoreinformation.

DisplayScreenButtons

Figure1

1.Button19.Button5

2.Button210.Escapebutton

3.Button3

4.Button412.Uparrowbutton

5.Statusbar

6.Button814.Rightarrowbutton

7.Button7

8.Button6

11.Leftarrowbutton

13.Downarrowbutton

15.OKbutton

HomeScreenOptions

MainInformationScreen

Thisistherstscreenthatappearsaftertheinitial splashscreen.Tonavigatebetweenscreens,usethe leftandrightarrows.

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Figure2

1.Carriageindicator5.Enginespeed(rpm)

2.Drillspeed(rpm)6.Drilling-uidowrate

3.Rotarytorque

4.Thrustforce

7.Drilling-uidpressure

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-738*A

Page 2

Figure3

1.Pipefunctions

2.Fuelgauge6.Engineload

3.Limitsettingoptions

4.Selectpiperow

5.Enginetemperaturegauge

7.Thrustforce,drillspeed (rpm),orrotarytorque adjustment

8.Horn

Pushbuttons2and3toswitchchoosearow.

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Figure5

1.Row13.Row3

2.Row2

Inmanualpipeloadingmode,usebuttons2and3to choosearowortoloadthepipetothedrillstring.

Pushbutton1toswitchbetweenthepipefunctions: pullpipe,pushpipe,neutral,ormanualpipeloading.

Figure4

1.Pushpipe3.Pullpipe

2.Neutral4.Manualpipeloading

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Figure6

ManualPipeLoadingOptions

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1.Row13.Row3

2.Row24.Loadthepipetothedrill string

Page 3

Pushbutton5toswitchbetweenthrustforce,drill speed(rpm),androtarytorque.

Usebuttons6and7tosetlimitsforthedrillspeed (rpm),rotarytorque,andthrustforce.

PullingPipeinSmartTouchMode

StarttheSmartT ouchmodewiththecamassembly intheparkposition.

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Figure8

1.Gotothepreviousstep2.Gotothenextstep

1.Pushbutton1toselectthepullpipeoption

(Figure9).

2.Pushbuttons2and3toselecttherowwhere

youwanttoplacethepipe(Figure9).

Figure7

1.Thrustforce

2.Drillspeed(rpm)

3.Rotarytorque

SmartTouch™Home Screen

SmartTouchmodeallowstheoperatortoloadand unloadpipesfromthepipeboxwithlessjoystick operationtoreduceoperatorfatigue.

UsetheCarriageSettingsScreen(page12)toturn SmartTouchmodeonandoff.

Note:ThePush/PullIconhasagreenbackground

whenSmartTouchmodeisonandaribbonappears atthebottomofthescreenshowingasequenceof thesteps.

Important:NeverswitchbetweenPush/Pull

modesduringthechosenoperation.Useneutral (manual)modetoswitchbetweenPush/Pull;refer toCarriageSettingsScreen(page12)toturn SmartTouchmodeoff.

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Figure9

1.Pullpipe

2.Selectpiperow

Page 4

3.Holdthelowerrightbuttonontheleftjoystick (Figure8)untiltheelevatorlowers,thecam assemblyrotatestowardtheoperatorstation, andthearmsfullyextend(Figure11).

Figure10

4.Releasethebuttontoproceedtothenextstep inthesequence(Figure12).

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Figure12

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5.Breakthepipeconnection;refertoRemoving DrillPipesintheOperator’sManual.

6.Holdthelowerleftbuttonontheleftjoystick togripthepipe(Figure13andFigure14)and releasethebutton.

Figure11

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Figure13

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Figure14

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Page 5

7.Holdthelowerrightbuttonontheleftjoystick (Figure8)untilthearmsfullyretract(Figure16).

10.Releasethebuttontoproceedtothenextstep inthesequence(Figure19).

Figure15

Figure16

8.Releasethebuttontoproceedtothenextstep inthesequence(Figure17).

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Figure19

11.Holdthelowerrightbuttonontheleftjoystick (Figure8)untiltheelevatorputsthepipeback inthepipeboxandthecamrotatestothehome position(Figure20).

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Figure17

9.Holdthelowerrightbuttonontheleftjoystick (Figure8)untilthecamassemblyrotatestothe selectedrowunderthepipebox(Figure18).

Figure18

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Figure20

12.Releasethebuttontostartthepull-pipeprocess again.

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Page 6

PushingPipeinSmartTouchMode

StarttheSmartT ouchmodewiththecamassembly intheparkposition.

Figure21

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Figure24

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1.Gotothepreviousstep2.Gotothenextstep

1.Pushbutton1toselectpushpipe(Figure22).

2.Pushbuttons2and3toselecttherowwhere youwanttogetthepipe(Figure22).

Figure22

1.Pushpipe

2.Selectpiperow

4.Releasethebuttontoproceedtothenextstep inthesequence(Figure25).

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Figure25

5.Holdthelowerrightbuttonontheleftjoystick (Figure21)untilthecamassemblyfullyrotates forwardtotherackandtheelevatorsliftthe remainingpipeintothepipebox(Figure26).

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3.Holdthelowerrightbuttonontheleftjoystick (Figure21)untilthecamassemblyrotatesto theselectedrowandthepipelowersintothe opening(Figure24).

Figure23

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Figure26

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Page 7

6.Releasethebuttontoproceedtothenextstep inthesequence(Figure27).

Figure27

7.Holdthelowerrightbuttonontheleftjoystick (Figure21)untilthearmsextend(Figure28).

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Figure31

11.Holdthelowerrightbuttonontheleftjoystick (Figure21)untilthearmsretractandthecam assemblyreturnstothehomeposition(row3) (Figure33).

Figure28

8.Releasethebuttontoproceedtothenextstep inthesequence(Figure29).

Figure29

9.Makethepipeconnection;refertoAddingDrill PipesintheOperator’sManual.

10.Holdthelowerleftbuttonontheleftjoystick (Figure30)toreleasethepipe(Figure31)and releasethebutton.

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Figure32

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Figure30

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Figure33

12.Releasethebuttontostartthepush-pipe processagain.Thecamassemblygoesto

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therowpickedinstep2ofPushingPipein

SmartTouchMode(page6).

Page 8

ManualPipeLoading

Manualpipeloadingmodeallowstheoperatorstoloadandunloadpipesfromthecamassemblywhenitis rotatedoutsidethepipebox.

Note:Use2peopletoloadthepipesintothecamassembly.

Figure34

1.Setthemachinetomanualpipeloadingmode;refertoCarriageSettingsScreen(page12)..

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2.Usebuttons2and3tochoosewhereyouwantthepipetobeplaced;aroworthedrillstring(Figure35).

Figure35

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Page 9

3.Raisetheelevator(Figure36).

4.PushthecamrotatedialUPtorotatethecamassemblyoutsideofthepipebox(Figure36).

5.Raisethepipeloadingguard(Figure36).

Figure36

6.Use2peopletoloadapipeintothecamassembly(Figure37).

7.Lowerthepipeloadingguard(Figure37).

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Figure37

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Page 10

8.Lowertheelevator(Figure38).

9.PushthecamrotatedialDOWNtorotatethecamassemblytothelocationpickedinstep2(Figure38).

Figure38

10.Loadingtothedrillstringonly:RefertoAddingDrillPipesintheOperator’sManual.

11.Repeatsteps3to9tocontinueloadingpipestothepipebox.

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HoursScreenOptions

MachineHoursScreen

Toaccessthisscreenpushbutton1ontheHours screen.

Thisscreenshowstheoperatinghoursofthe machine.Machine1cannotbechanged.Machine 2canbereset.

Button5switchesbetweenmachine1andmachine2.

Button6resetsthedailymachinehours.

DrillingFluid(Mud)UseScreen

Toaccessthisscreenpushbutton2ontheHours screen.

Thisscreenshowsthedrillinguid(mud)useofthe machine.T otaldrillinguid(mud)cannotbechanged. Dailydrillinguid(mud)canbereset.

Button5switchesbetweenmuduse1andmuduse2.

Button6resetsthedailymuduse.

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Figure40

Figure39

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Page 11

MaintenanceScheduleScreens

Toaccessthisscreen,pushbutton3ontheHours screen.

Thesescreensprovidetheuserwiththedaily maintenanceschedulesandthe50-hour,250-hour, 400-hour,and800-hourincrements.

Toresetthemaintenanceinterval,referto

MaintenancePINScreen(page13).

Pushthefollowingbuttonstoviewthefollowing maintenanceschedules:

•Button3—Dailymaintenanceschedule(Figure41)

•Button5—50-hourmaintenanceschedule(Figure

42)

•Button6—250-hourmaintenanceschedule(Figure

43)

•Button7—400-hourmaintenanceschedule(Figure

44)

•Button8—800-hourmaintenanceschedule(Figure

45)

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Figure43

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Figure44

Figure41

Figure42

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Figure45

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Page 12

SettingsScreenOptions

CarriageSettingsScreen

Pushbutton1ontheSettingsscreen.

Usethisscreentochangethecarriagesettings.Push theOKbuttontoswitchbetweenSmartTouchandthe manualpipeloaderoption.

Usetheupanddownarrowstochoosethepush,pull, orneutralsetting.

Figure46

ControlModeScreen

Pushbutton2ontheSettingsscreen.

Usethisscreentoselectbetweenthe2joystick controloptions.Pushtheupanddownbuttonsto switchbetweenModeIandModeII.

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Figure47

•ModeI—Therightjoystickcontrolsthethrust

andtherotationfunctions.RefertoFigure59

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ontheJoystickHelpScreen(page16)formore information.

PushPipe:refertoStartingtheFirstPipeandAdding DrillPipesintheDrillingtheBoresectioninyour Operator’sManualforfullinstructions.

PullPipe:refertoRemovingDrillPipesintheDrilling theBoresectioninyourOperator’sManualforfull instructions.

ManualPipeLoader:refertoManualPipeLoading

(page8).

•ModeII—Therightjoystickcontrolsthethrust

functions.Theleftjoystickcontrolstherotation functions.RefertoFigure60ontheJoystickHelp

Screen(page16)formoreinformation.

Page 13

MaintenanceOptionsScreen

MaintenancePINScreen

Pushbutton3ontheSettingsscreen.

Pushtheupanddownarrowstoswitchbetween MaintenanceandParameters.

TheMaintenancepinnumberis12356.

Figure48

LanguageandUnitsOptions Screen

Pushbutton5ontheSettingsscreentoaccessthe screentoswitchbetweenEnglishandmetricunits. Usetheupanddownarrowkeystochangethe languageandunitoptions.

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Figure49

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ResettingtheMaintenanceIntervals

1.EnterthemaintenancePINandawait conrmationofcorrectPINmessage.

2.PushtheOKbuttontostarttheresetprocess.

3.NavigatetotheMaintenanceScheduleScreens

(page1 1).

4.Selecttheintervalthatyouwanttoreset.

5.Pushtheintervalnumber2moretimestoreset theinterval.

ScreenSettingsScreen

Pushbutton6ontheSettingsscreentocyclethrough thedifferentadjustments.Usetheupanddown arrowstoadjusttheparameters.

TheMainDrillingScreenzoomsintothedrilling functions.Thesesettingsadjustthedelayonhow longittakestozoom.

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Figure50

Page 14

ClockSettingsScreen

Pushbutton7ontheSettingsscreentoswitch betweentheclockoptions.Usetheupanddown arrowstoadjusttheparameters.

Figure51

I/OScreens

•Thelowerlefticonindicatesiftheleftjoystickis

calibratedproperly.

•Thelowerrighticonindicatesiftherightjoystickis

calibratedproperly.

CalibratingtheJoysticks

Usethisscreentocheckthecalibrationofthe joysticks.RefertoCalibratingtheTravelPendant

(page18)tocalibratethetravelpendant.

Thereddotisinthecenterofthetargetsshowsthe movementoftheleftandrightjoysticks.Ifthereddot doesnotreach±10,000,seeyourAuthorizedService Dealertoserviceorreplaceyourjoystick.

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JoystickI/OandCalibration Screen

JoystickI/OScreen

Pushbutton1ontheI/OscreentoaccesstheJoystick I/Oscreen.

Figure52

•Therotaryvoltagerangesfrom0.0to8.5Vand

bepresentforeithermake(uppericon)orbreak (lowericon)astheselectedrotaryjoystickis moved.

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Figure53

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•Thecarriageindicatesarangefrom0.0to10.0

voltsinthejoystickselecteddirectionforthrustor pullback.

Page 15

EngineI/OScreen

CamArmI/OandCalibration

Toaccessthisscreenpushbutton2ontheI/Oscreen.

Thisscreendisplaysengineinformation.

Figure54

1.Enginespeed(rpm)

2.Engineoilpressure

3.Airlterindicator7.Hydraulicuid

4.Enginecoolant

temperature

5.Batteryvoltage

6.Hydraulicuidlter

temperature

8.Hydraulicuidlevelislow

Screen

Toaccessthisscreenpushbutton3ontheI/Oscreen.

Usethisscreentocalibratethecamassembly .

Pushtheupanddownbuttonstoselecttheload positionandthepipe-rowposition.

Pushbutton3totogglethecalibrationonandoff.

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Figure55

Enginespeed(rpm):displays,instepsof100,the

enginespeed(rpm).

Engineoilpressure:displaystheengineoilicon.

Airlter:theairltericonisgreenunlessthelteris

pluggedthentheindicatorisred.

Enginetemperature:displaystheenginecoolant temperature.Thetemperaturedropsto40°Fwhen theengineisoff.

Batteryvoltage:displaysthebatteryvoltage.

Iftheengineisoff,thevoltageismeasuredbythe Torocontroller.

Hydraulic-uidlter:thehydraulicuidltericonis greenunlessthelterispluggedthentheindicator isred.

Hydraulic-uidtemperature:displaysthehydraulic uidtemperature.

Hydraulic-uidlevelislow:theiconisredwhenthe hydraulicuidlevelislow

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Figure56

Thevoltageonthebottomindicatesthecamraw sensorvoltage.Thevoltagesrangefrom1.0to4.0V. Anyvoltagehigherorlowerindicateseithersensor failureorincorrectcalibration.

Theothervoltagesarethecalibratedvoltages.

PushtheOKbutton2timesonthedesiredpositionto savethecalibration.

Page 16

JoystickHelpScreen

Toaccessthesescreenspushbutton4ontheI/O screen.

Thesescreensshowthefunctionofeachjoystick button.

Pushtheupanddownarrowstoscrollthroughthe screens.

Figure57

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Figure60

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Figure58

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Figure61

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Figure59

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Page 17

LeftJoystickI/OScreen

Toaccessthisscreenpushbutton5ontheI/Oscreen.

Pushthebuttonsonthejoysticksandensurethatthecorrespondingiconilluminates.

Figure62

RightJoystickI/OScreen

Toaccessthisscreenpushbutton6ontheI/Oscreen.

Pushthebuttonsonthejoysticksandensurethatthecorrespondingiconilluminates.

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Figure63

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Page 18

TravelPendantI/OandCalibration

EngineDPFI/OScreen

Screen

TravelPendantI/OScreen

Toaccessthisscreenpushbutton7ontheI/Oscreen.

Thetravelpendantscreenshowsthevoltageand positionofthejoysticklocatedonthependant.

Figure64

CalibratingtheTravelPendant

Toaccessthisscreenpushbutton8ontheI/Oscreen.

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Figure65

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1.Manualregeneration6.Enginestopwarning

2.Regenerationinterlock

3.Highexhausttemperature8.Ashload

4.Inhibitregeneration9.Lastregeneration

5.Warningsymbol

7.Sootload

ServiceInterval:Every400hours

ThereddotisinthecenterofthetargetandtheFNR (forward,neutral,reverse)andSteervoltageshows

2.5Vpriortoallowingthedrilltomove.Ifthereddot travelsoutsideoftheoutermostblackring,serviceor replacethependant.

Theindicatorstotherightandleftofthecircleshow thedirectionofthetracktravel.Thevoltagesshow arangefrom0to10.0V.

Manualregeneration(regen):Pushthedownarrow tostartaregenerationcycle.

Regenerationinterlock:PushtheOKbuttontolock themachineduringamanualregeneration.

Highexhausttemperature:Thisicondisplayswhen theexhausttemperaturehigh.

Inhibitregeneration:Pushtheuparrowtopostpone aregenerationcycle.

Warningsymbol:Thisicondisplayswhena regenerationisdueorthereisanissuewiththeDPF.

Enginestopwarning:Thisicondisplayswhena regenerationisrequired.Themachinedoesnot functionuntiltheprocessiscompleted.

Sootload:Thisisthesootloadpercentage.Perform aregenerationcyclewhenthesootloadisat50% orabove.

Ashload:Thisistheashloadpercentage.Perform aregenerationcyclewhentheashloadisat10%or above.

Lastregeneration:Thisisthenumberofhourssince thelastregenerationcycle.

Page 19

ErrorsandMachine

MachineInformationScreen

InformationScreens

DrillErrorsScreens

Toaccessthisscreenpushbutton1ontheErrorsand MachineInformationscreen.

Thisscreendisplaysanydrillerrors.

Pushbuttons5topagethroughtheerrors.

Pushbutton6toresettheerrormessages.

Toaccessthisscreenpushbutton3ontheErrorsand MachineInformationscreen.

Thisscreendisplaysthemachineinformation includingthemodel,serialnumber,andsoftware version.

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Figure68

Figure66

EngineErrorsScreen

Toaccessthisscreenpushbutton2ontheErrorsand MachineInformationscreen.

Thisscreendisplaysanyengineerrors.

Pushbuttons5topagethroughtheerrors.

Pushbutton6toresettheerrormessages.

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Figure67

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Page 20

MachineCANInformationScreen

Pushbutton4toaccessthisscreen.

Ifanyoftheseiconsarered,refertoyourServiceManual.

Figure69

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Page 21

WarningIcons

WarningIconDescriptionResolution

CarriageCrash

PipeLoadingGuard

•Thecarriageisinthedrillarea

andyoutrytooperatethe loaderarmorpipecamor

•Youtrytooperatethecarriage

whentheloaderarmorpipe camisnotinthehomeposition

Thepipeloadingguardisnotinthe loweredposition.

Toclearthiswarning,dothe following:

•Movethecamassemblytothe

homepositionand/or

•Reversethecarriage

Lowerthepipeloadingguard.

CamVoltage

TravelPendant•Theoperatorpresenceswitch

Thecamvoltageisaboveorbelow theminimumormaximumvalues.

isnotpressedwhentryingto tramthemachineor

•Thependantthumbjoystickis

notcentered

Carriage

EngineAirFilter

ColdHydraulicOilThehydraulicoiliscolderthan4°C

Thesensoronthedrillcarriagehas anerror.

Theairlterisrestricted.RefertotheOperator’sManualto

(40°F).

ChecktheCamArmI/Oand

CalibrationScreen(page15)and

calibratethecam.

•Releaseallofthebuttons

onthetravelpendant,hold downtheoperatorpresence switchandcontinuetotramthe machine.

•Thetravelpendantrequires

service;contactyour AuthorizedServiceDealer

•Inspectthewiresonthesensor.

•SeeyourAuthorizedService

Dealer.

servicetheairlter.

Noactionrequired.Theengine rpmislimitedtonomorethan1100 rpm.

CoolHydraulicOil

HotHydraulicOilThehydraulicoilishotterthan93°C

LowHydraulicOil

StakeDownCage(CE modelsonly)

Thehydraulicoiliscolderthan 15°C(60°F).

(200°F).

Thehydraulicoilislowandneeds tobecheckedandlled.

Thestakedowncagedoorisnot closed.

Noactionrequired.Theengine rpmislimitedtonomorethan1800 rpm.

Noactionrequired.Theengine rpmresumesnormaloperation oncetheoiltemperatureisless than82°C(180°F).

RefertotheOperator’sManualto servicethehydraulicoil.

Closethestakedowncagedoor .

Page 22

Notes:

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