Toro 23803 Operator's Manual

FormNo.3414-730RevA

2226DirectionalDrill

ModelNo.23803—SerialNo.400000000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3414-730*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

g217463

Figure1

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.

Introduction

Thismachineisadirectionaldrillintendedfor
undergrounddrillingandpullbackoperationforutility
linesincluding:electrical,gas,communication,
water,etc.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecialized
function.Thismachineistobeusedintemperatures
of17to37°C(0to100°F).

Beforestartingoroperatingthemachine,readthis
informationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Y ouareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

TrammingSafety................................................5

DrillingSafety.....................................................6

SafetyandInstructionalDecals..........................8

ProductOverview...................................................24

Controls...........................................................27

OperatorPlatform.........................................27

FrontControlPanel.......................................29

RearControlPanel........................................33

TravelPendant..............................................33

Specications..................................................34

BeforeOperation.................................................35

BeforeOperationSafety...................................35

UnderstandingHorizontalDirectional

Drilling...........................................................35

GatheringSiteInformation................................36

PlanningtheBorePath.....................................39

PreparingtheJobSiteandtheMachine

......................................................................44

MarkingandPreparingtheBorePath...............44

CheckingtheSafety-InterlockSwitches............44

TestingtheZap-AlertSystem............................45

MountingaFireExtinguisher............................46

LoadingtheDrillPipes......................................46

FillingtheFuelTank..........................................46

PerformingDailyMaintenance..........................47

StartingandShuttingOfftheEngine.................47

TrammingtheMachine.....................................48

LoadingandUnloadingtheMachine.................48

SettingUptheDrillHeadandTracking

System..........................................................50

SettinguptheMachineforDrilling.....................51

DeployingtheZap-AlertSystem.......................51

LoweringtheStakes.........................................52

ConnectingtoaDrilling-FluidSource................52

DuringOperation.................................................54

DuringOperationSafety...................................54

DieselParticulateFilterRegeneration...............55

DrillingtheBore................................................57

BackreamingandPullback...............................60

AfterOperation....................................................62

AfterOperationSafety......................................62

FinishingtheJob..............................................63

UsingtheTJCApplicator..................................63

MovingaDisabledMachine..............................64

Maintenance...........................................................65

RecommendedMaintenanceSchedule(s)...........65

Pre-MaintenanceProcedures..............................67

Pre-MaintenanceSafety...................................67

AccessingInternalComponents.......................67

UsingtheCylinderLock....................................68

Lubrication..........................................................68

GreasingtheMachine.......................................68

EngineMaintenance...........................................72

EngineSafety...................................................72

ServicingtheAirCleaner..................................72

ServicingtheEngineOil....................................74

AdjustingtheEngine-ValveClearance..............76

CleaningtheEngineEGRCooler......................76

InspectingtheEngineCrankcase-Breather

System..........................................................76

CheckingandReplacingFuelHosesand

Engine-CoolantHoses..................................76

LappingorAdjustingtheEngineIntakeand

ExhaustValves.............................................76

InspectingandCleaning

Engine-Emission-ControlComponents

andTurbocharger.........................................77

FuelSystemMaintenance...................................77

ServicingtheFuelSystem................................77

ServicingtheWaterSeparator.........................77

ReplacingtheFuelFilterElement.....................78

ElectricalSystemMaintenance...........................79

BatterySafety...................................................79

ServicingtheBattery.........................................79

ChargingtheBattery.........................................80

Jump-StartingtheMachine...............................80

DriveSystemMaintenance..................................81

CheckingthePlanetaryDriveOilLevel

PlanetaryDrive.............................................81

ChangingthePlanetaryDriveOil.....................82

CheckingtheRotaryGearboxDrive

Oil.................................................................82

ChangingtheRotaryGearboxDrive

Oil.................................................................83

ServicingtheTracks.........................................84

CoolingSystemMaintenance..............................85

CoolingSystemSafety.....................................85

CheckingtheCoolantLevelinthe

Reservoir......................................................85

CheckingtheCoolantLevelinthe

Radiator........................................................86

CheckingtheConditionofthe

Cooling-SystemComponents.......................86

CheckingtheConcentrationofthe

Coolant.........................................................86

CleaningtheCoolingSystem............................87

BeltMaintenance................................................89

ServicingtheEngine-DriveBelt........................89

HydraulicSystemMaintenance...........................90

HydraulicSystemSafety...................................90

ServicingtheHydraulicFluid............................90

Drilling-uidPumpMaintenance...........................94

ServicingtheDrilling-Fluid-PumpOil................94

PreparingtheDrilling-FluidSystemforCold

Weather........................................................95

ControlsMaintenance..........................................97

CalibratingtheJoysticksandtheTravel

Pendant........................................................97

Cleaning..............................................................97

CleaningwiththeSpray-Hose

Attachment....................................................97

CleaningPlasticandResinParts......................98

3

Storage...................................................................99

Troubleshooting....................................................100

Index.....................................................................103

Safety

Important:Thismachinewasmanufactured

accordingtotheappropriateregulatorystandards.
Modifyingthismachineinanywaymaycauseit
tobeoutofcompliancewiththosestandardsand
withtheinstructionsinthisOperator’sManual.
Modicationstothismachineshouldonlybe
madebyonlythemanufactureroranAuthorized
ServiceDealer.

Important:Beforeoperatinginanareawith

high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811
oryourlocalutilitycompany.Ifyoudonotknow
yourlocalutilitycompany’sphonenumber,call
thenationalnumber(USAandCanadaonly)at
1-888-258-0808.InAustralia,call1100forthe
nationwidemarkingservice.Also,contactany
utilitycompaniesthatarenotparticipantsofthe
“One-CallSystemDirectory”service.Pleaserefer
toDrillingNearUtilityLines(page6)formore
information.

GeneralSafety

Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Neverallowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.

4

TrammingSafety

Youmovethemachinetoandfromtheworksitewith
theuseofatravelpendant.Whentramming(moving
themachinewiththependant),observethefollowing
safetyprecautions:

•Operatethetravelpendantalongsidethemachine

outsideofthedangerzone(Figure3).

•Moveslowlywhenusingthependantfortramming.

•Usecarewhenloadingorunloadingthemachine

ontoatrailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.,doorways,

branches,electricalwires)beforetrammingunder
anyobjectsanddonotcontactthem.

•Keepallbystandersawaywhiletrammingthe

machine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrill

frame,asthecenteroftheturningradiusisthe
endofthetrack.

•Whentrammingonaslope,youshouldbeuphill

fromthemachine.

Usethefollowingillustrationtoensurethatbystanders
donotenterthedangerzonewhileyouaretramming
themachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance3.Turning-radiuscenter(endofthetrack)

2.Operator4.2.4m(8ft)safetydistance

5

g217464

DrillingSafety

•Alwayslowerthepipeloadingguardbeforedrilling

(Figure4).

•Alwaysengagetheexitsidelockoutbefore

operating.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopoperatingthemachineifanyoneentersthe

drillingdangerzone.

•Ensurethatnooneapproachesapipewhileitis

spinning.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthe
machinewhereapersonisexposedtotheriskof
injury.

Thedangerzonedenestheamountofspaceneeded
forsafedrillingoperation,includingmovementofthe
carriage.

Usethefollowingillustrationtoensurethatbystanders
donotenterthedangerzonewhileyouaredrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance2.1.8m(6ft)safetydistance

DrillingNearUtilityLines

Important:Beforeoperatinginanareawithhigh-voltagelinesorcables,contacta“One-CallSystem

Directory”service.IntheUSA,call811oryourlocalutilitycompany .Ifyoudonotknowyourlocal
utilitycompany’sphonenumber,callthenationalnumber(USAandCanadaonly)at1-888-258-0808.In
Australia,call1100forthenationwidemarkingservice.Also,contactanyutilitycompaniesthatarenot
participantsofthe“One-CallSystemDirectory”service.

g217462

6

UtilityLineColor

Refertothefollowingtablefortheproperutilityline
andthecorrespondingutilitylinecolor(USAand
Canada).

UtilityLine

ElectricRed

Telecommunication,alarmorsignal,
cables,orconduit

Naturalgas,oil,steam,petroleum,or
othergaseousorammablematerial

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,and
slurrylines

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

UtilityLineColor

Orange

Yellow

Purple

ElectricalandCommunication
LineSafety

•Thealarmwillsoundifthedrillcontactsan

electricalpowersource.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleave

theseatofthemachine.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchor

approachthemachinewhencharged.

•Thealarmmaysoundifacommunicationline

isbroken,butuntilyouarecertain,youmust
considerthealarmtobeanelectricstrike.

GasLineSafety

WARNING

Ifyoudamageagasline,animmediate
explosionandrehazardcouldoccur.
Leakinggasisbothammableandexplosive
andmaycauseseriousinjuryordeath.

•Donotsmokewhileoperatingthemachine.

WARNING

Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischarged
withelectricity,seriousinjuryordeathcould
result.

Donotleavetheseatofthemachineifthe
machineischargedwithelectricity.

CAUTION

Ifyoudamagetheber-opticcableandlook
intotheexposedhighly-intenselight,youmay
harmyoureyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergency
andutilityauthoritiestosecurethearea.

Intheeventofanelectricstrikethatchargesthe
machine,theZap-Alertalarmsystemwillsoundforas
longasthemachineischargedwithpower.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergency
andutilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialood
hazardcouldoccur.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

Note:Immediatelycontacttheproperemergency

andutilityauthoritiestosecuretheareaincasethe
machineischargedandyoucannotleavetheseat
ofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthe

machinebecomingcharged.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

decalbatterysymbols

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

g228534

Figure5

1.137-7160

137-7160

1.Emergencyenginestop—release

2.Emergencyenginestop—engage

3.Setupoperatorpresence—on

4.Setupoperatorpresence—off

5.Trammingoperatorpresence—on/off

6.Enginespeed—decrease

7.Enginespeed—increase

8.Trammingdirection—forward-left17.Leftstabilizerfoot—raise/lower

9.Trammingdirection—forward18.Rightstabilizerfoot—raise/lower

10.Trammingdirection—forward-right

11.Trammingspeed—fast

12.Trammingspeed—slow

13.Trammingdirection—backward-right

14.Trammingdirection—backward

15.Trammingdirection—backward-left

16.Thrustframe—raise/lower

8

decal137-7160

g228521

Figure6

1.125-61303.125-6115

2.125-6128

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.

decal125-6130

125-6128

1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.

decal125-6128

decal125-6115

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.

9

g228523

Figure8

1.137-7167

g228522

Figure7

1.137-7166

decal137-7167

137-7167

137-7166

1.Crushinghazard—donotstandunderthemachine.

1.Thrownobjecthazard—keepbystandersawayfromthe
machine.

decal137-7166

10

g228524

Figure9

1.137-7168

g228525

Figure10

1.137-7172

decal137-7168

137-7168

1.Electrocutionhazard—donottouchthemachinewhenthe
alarmissounding.

decal137-7172

137-7172

1.Runover/backoverhazard—readtheOperator’sManual.

11

Figure11

1.125-61273.137-7164

2.125-61294.137-7174

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom
movingparts.

g228526

decal137-7164

137-7164

1.ReadtheOperator’sManual—rotatecounterclockwise
todisconnectthebattery;rotateclockwisetoconnectthe
battery;thenegativepostislocatedbelowtheswitch;the
positivepostislocatedtothesideoftheswitch.

decal125-6127

decal137-7174

137-7174

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

1.ReadtheOperator’s

8.Operatorplatform
Manualforinformationon
fuses.

2.Emergencyenginestop

9.Display
button

3.Electric

decal125-6129

4.Keyswitch

10.Cam

11.Stake

5.Headlights12.Autodrill

6.Enginecontrolunit13.Airhammer

7.Worklights

12

decal137-7175

137-7175

1.125-61523.137-7175

2.137-7171

1.Moveseatforwardandbackward.

Figure12

125-6152

g231766

decal125-6152

1.Rotatetheoperatorplatform.

g228528

Figure13

1.125-6694

137-7171

1.Fallinghazard—donotrideonthemachinewhileitis
moving.

decal125-6694

125-6694

1.Tie-downlocation

decal137-7171

13

Figure14

1.137-71792.137-7178

137-7179

1.Warning—hazardousarea;keepatleast3m(10ft)away
fromthemachineduringoperation.

g228532

g228533

Figure15

1.125-61972.125-4967

decal137-7179

decal125-6197

125-6197

1.Maxweightlimit—1342kb(2,958lb)

137-7178

1.Entanglementhazard—keepawayfrommovingparts.

decal137-7178

decal125-4967

125-4967

1.Liftpoint

14

decal125-8473

125-8473

Figure16

1.137-71803.125-6119

2.125-8473

1.Explosionhazard—wear
eyeprotection.

2.Causticliquid/chemical
burnhazard—rinse

3.Firehazard—keepopen
amesaway.

4.Poisonhazard—donot
tamperwiththebattery.

affectedareaandseek
medicalassistance.

g228531

decal125-6119

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

137-7180

1.Impacthazard—donotuseapipewrench;refertothe
Operator’sManual.

decal137-7180

15

1.117-27182.137-7161

decal117-2718

117-2718

g228960

Figure17

1.Engine—stop5.Headlights

2.Engine—run

3.Engine—start

4.Spraygun

decal137-7161

137-7161

6.On

7.Off

16

1.125-61403.137-7182

2.137-71834.125-6124

decal125-6140

125-6140

1.Rotatethechair.

g228527

Figure18

1.ReadtheOperator’sManual.

decal137-7183

137-7183

17

137-7182

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupperandlower
wrenches.

decal137-7182

decal125-6124

18

1.137-71654.137-7170

2.125-84835.127-1829

3.137-7169

decal137-7165

137-7165

1.Antifreeze

g228530

Figure19

decal125-8483

125–8483

1.Hydraulicuid;readtheOperator’sManual.

137-7169

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—alloperatorsmustbetrainedbeforeoperatingthe
machine.

3.Warning—keepbystandersawayfromthemachine.

coversinplace.

5.Warning—hearingprotectionmustbeworn.

6.Explosionandelectricalshockhazard—donotdig;callyour
localutilitycompany.

decal137-7169

19

137-7170

1.Fallinghazard—donotclimbonthemachinewhileitis
moving.

127-1829

1.Oildrain

decal137-7170

g228520

Figure20

1.125-6107

decal127-1829

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet
away.

20

decal125-6107

1.137-71773.125-6193

2.137-71764.125-6194

g231767

Figure21

137-7177

1.Mud—On/Off8.Carriagethrustspeed—high

2.Upperwrench—open/close9.Mudow—high

3.Lowerwrench—open/close10.Thrustthecarriageforward(drillmodeIandII);lowerthe
stake(setupmode)

4.Mudow—increase11.Rotatethedrillspindleclockwise(drillmodeI);rotatethe
stakecounterclockwise(setupmode)

5.Mudow—decrease12.Rotatethestakeclockwise(setupmode);rotatethedrill
spindlecounterclockwise(drillmodeI)

6.Rotatethewrenchclockwiseandcounterclockwise(make

andbreakrotation)

13.Raisethestake(setupmode);pullthecarriageback(drill
modeIandII)

7.Autodrill—set14.Rightstakecontrols

21

decal137-7177

decal137-7176

137-7176

1.Engine—start10.Rotatethecamassembly.

2.Enginespeed—increase11.Movetothenext

3.Enginespeed—decrease

4.Pipegripperarm—retract

5.Pipegripperarm—extend14.Rotatestakecounter

6.Applytread-joint
compound.

7.Elevator—raise

8.Elevator—lower

9.Pipegripper—open/close

orpreviousstepin
SmartTouch™mode.

12.Camoverridefunctionto
rotatethecamassembly.

13.Lowerthestake(setup
mode);rotatedrillspindle
counterclockwise(drill
modeII)

clockwise(setupmode)

15.Rotatethestakeclockwise
(setupmode)

16.Raisethestake(setup
mode);rotatedrillspindle
clockwise(drillmodeII)

17.Leftstakecontrols

22

125-6193

1.Exit-sidelockout—reset5.Trammingandsetup

2.Exit-sidelockoutswitch6.Drilling

3.Ground-strike—reset

7.Worklights—on

4.Ground-strikeswitch8.Worklights—off

125-6194

1.Exit-side-lockoutreceiverbattery-statuslight4.Emergencyenginestop—engage

2.Exit-sidelockoutdrill-enabledlight5.Emergencyenginestop—release

3.Exit-sidelockoutstandbylight

decal125-6193

decal125-6194

23

ProductOverview

g218957

Figure22

LeftSideView

1.Pipebox

2.Safetybar

3.Stabilizerfoot

Figure23

RearView

1.Rearcontrolpanel3.Zap-alertstake

2.Drilling-uid-sourceconnection

24

g218958

Figure24

RightSideView

1.Carriage6.Thrustframe

2.Zap-alertstrobe

3.Fronthood8.Rearhood

4.Frontcontrolpanel9.Tracks

5.Operatorseat

7.Stabilizerfoot

g218959

25

Figure25

Topview

g218960

1.Carriage

5.Lowerwrench

2.Drillspindle6.Pipewiper

3.Thrustframe7.Stake-downtube

4.Upperwrench

26

Controls

Refertothefollowingsectionsfortheappropriate
machinecontrols:

•OperatorPlatform(page27)

•TheSoftwareGuide

•FrontControlPanel(page29)

•JoysticksinSetupMode(page30)

•LeftJoystick(page31)

•RightJoystick(page32)

•ExitSideLockout(page33)

•RearControlPanel(page33)

•TravelPendant(page33)

•Battery-DisconnectSwitch(page34)

OperatorPlatform

Theoperatorplatform,locatedontheright,front
cornerofthemachine,containsmostofthecontrols
youusetooperatethedrillingfunctionsofthe
machine.

Operator-PlatformLatch

Theoperatorplatformswingsoutawayfromthe
machine,makingroomforyoutosit.Ithas5positions:
travel(swungallthewayintothemachine),full-out,
and3intermediatepositions.Returntheplatformto
theTRA VELpositionbeforemovingthemachine.

Tomovetheplatform,pushupontherearplatform
latchorpushdownonthefrontplatformlatch(Figure

27).

g218956

Figure27

Figure26

1.Frontcontrolpanel3.Rightjoystick

2.Leftjoystick4.Operatordisplay

Operator-ControlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse
weatherconditions,suchasrain,wind,sunlight,etc.
Removethembeforeusingthemachineandreplace
thembeforeleavingthemachinefortheday.

Toreleasetheplatformandswingitoutorin,pushup
onthefrontplatformlatch(Figure27).

g218950

27

AdjustingtheOperatorConsoleBolts

Tightentheconsoleboltstoaddfrictiontotheconsoles;refertoFigure28.

Theleftconsolecanrotate10degreesin.

Therightconsolecanrotate10degreesinand45degreesout.

Figure28

g230008

28

FrontControlPanel

Figure29

1.Engine-speedswitch6.Exit-side

2.Engine-startbutton7.Exit-side-lockouthandheld

3.Work-lightsswitch8.Exit-side-lockout—reset

4.Emergencyenginestop
button

5.Exit-sidelockout—standby
light(orange)

lockout—drill-enabled
light(green)

battery-statuslight(red)

switch

9.Ground-strike-resetswitch

10.Drill/setupswitch

EmergencyEngineStopButton

Pushthisbutton(Figure29)toimmediatelyshutoff
theengineandalldrillingoperations.Youmustpull
thisbuttonoutbeforeyoucanstarttheengineagain.

Exit-SideLockout—StandbyLight

Thislight(Figure29)illuminatesorangewhenthe
exit-sidelockoutisturnedoff,indicatingthatyoumay
resetthesystem.

Exit-SideLockout—Drill-enabledLight

Thislight(Figure29)illuminatesgreenwhenthe
exit-side-lockoutsystemhasbeenresetandthe
machineisreadytodrill.

Exit-Side-LockoutBattery—StatusLight

Thislight(Figure29)illuminatesredwhenthebattery
ontheexit-side-lockouttransmitteristoolowto
transmit.Stopdrillingoperationsandreplacethe
batteriesinthetransmitterbeforecontinuing.

g218968

Exit-SideLockout—ResetSwitch

Pushthisswitch(Figure29)toenabledrilling
operationwhentheyellowresetlightilluminates.

Ground-Strike-ResetSwitch

Pushthisswitch(Figure29)toresettheZap-Alert
systemafteragroundstrikehasoccurredandbeen
xed;refertoDeployingtheZap-AlertSystem(page

51).

Drill/SetupSwitch

Engine-SpeedSwitch

•Pushandholdthetopofthisswitchtoincrease

theenginespeed.

•Pushandholdthebottomofthisswitchto

decreasetheenginespeed.

•Releasetheswitchtomaintainthecurrentengine

speed.

Engine-StartButton

Pushthisbutton(Figure29)tostarttheengine.The
keyswitchontherear,controlpanelmustbeintheON
position.Ensurethatbothemergencystopswitches
areintheraisedposition.

Work-lightsSwitch

Pushthetopofthisswitch(Figure29)toturnthe
machinelightsonorthebottomoftheswitchtoturn
themoff.

Pushthetopofthisswitch(Figure29)toenablethe
setupcontrolsorthebottomoftheswitchtoenable
drillandpipe-loaderfunctions.

29

JoysticksinSetupMode

Themachinemustbeinsetupmode(Figure29)andyoumustbeintheseattousethesefunctions.

Figure30

Joysticks–SetupMode

g225942

1.Lowertheleftstakedown

2.Rotatetheleftstakeclockwise

3.Raisetheleftstakeup

4.Rotatetheleftstakecounterclockwise

LeftJoystickinSetupMode

•Forward:Pushthejoystickforwardtolowerthe

leftstakedown.

•Rearward:Pullthejoystickrearwardtoraisethe

leftstakedown.

•Left:Movethejoysticktothelefttorotatetheleft

stakecounterclockwise.

•Right:Movethejoysticktotherighttorotatethe

leftstakeclockwise.

5.Lowertherightstakedown

6.Rotatetherightstakeclockwise

7.Raisetherightstakeup

8.Rotatetherightstakecounterclockwise

RightJoystickinSetupMode

•Forward:Pushthejoystickforwardtolowerthe

rightstakedown.

•Rearward:Pullthejoystickrearwardtoraisethe

rightstakedown.

•Left:Movethejoysticktothelefttorotatetheright

stakecounterclockwise.

•Right:Movethejoysticktotherighttorotatethe

rightstakeclockwise.

30