Toro 23800A, 23800C, 23800TE, 23800W Operator's Manual

Page 1

FormNo.3402-253RevA

2024DirectionalDrill

ModelNo.23800A—SerialNo.315000001andUp ModelNo.23800C—SerialNo.315000001andUp ModelNo.23800TE—SerialNo.315000001andUp ModelNo.23800W—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3402-253*A

Page 2

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactT orodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Forradiofrequencycomplianceinformation,referto

Compliance Statement Addendum

your

thatpertains

toyourcountry.

Labeledpowerratingsaresuppliedbytheenginemanufacturer inaccordancewithSAEtestingandgross/netpowerrating standards(J1940,J1995,J1349).

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

Introduction

Thismachineisadirectionaldrillintendedforunderground drillingandpullbackoperationforutilitylinesincluding: electrical,gas,communication,water,etc.Itisdesignedto operateawidevarietyofattachmentseachofwhichperform aspecializedfunction.

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................8

NoiseandVibrationLevels.......................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................18

Controls...............................................................21

OperatorPlatform..............................................21

ControlPanel.....................................................22

LeftJoystick—ModeI.........................................23

LeftJoystick—ModeII........................................24

RightJoystick—ModeI.......................................25

RightJoystick—ModeII......................................26

RearControlPanel..............................................27

DrillFrameandStabilizerControls........................28

DrivePendant....................................................28

DrillPendant......................................................29

Stake-DownLevers.............................................29

Specications........................................................30

Attachments/Accessories........................................30

Operation....................................................................31

UnderstandingHorizontalDirectionalDrilling

........................................................................31

GatheringSiteInformation......................................32

PlanningtheBorePath............................................34

PreparingtheJobSiteandtheMachine......................39

DrillingtheBore....................................................49

BackreamingandPullback.......................................52

FinishingtheJob....................................................54

UsingtheTJCApplicator........................................54

MovingaDisabledMachine.....................................56

Maintenance.................................................................57

RecommendedMaintenanceSchedule(s)......................57

PremaintenanceProcedures........................................58

OpeningtheFrontHood.........................................58

OpeningtheRearHood..........................................58

UsingtheCylinderLock..........................................59

Lubrication...............................................................60

GreasingtheMachine.............................................60

EngineMaintenance..................................................63

CleaningtheCrankcase-VentTube............................63

ServicingtheAir-CleaningSystem............................63

ServicingtheEngineOilandFilter............................66

AdjustingtheValveClearance..................................68

ServicingtheSparkArrestor(IfEquipped).................68

FuelSystemMaintenance...........................................69

DrainingWaterfromtheFuelFilter...........................69

DrainingWaterfromtheFuelTank...........................69

PrimingtheFuelSystem..........................................70

ReplacingtheFuelFilters.........................................70

CheckingFuelLinesandConnections.......................71

DrainingandCleaningtheFuelTank.........................71

ElectricalSystemMaintenance....................................72

ServicingtheBattery...............................................72

ChargingtheBattery...............................................73

Jump-StartingtheMachine......................................73

DriveSystemMaintenance.........................................74

CheckingtheOilLevelforthePlanetary

Drive................................................................74

ChangingtheOilforthePlanetaryDrive....................75

CheckingtheOilfortheGearboxDrive.....................75

ChangingtheOilfortheGearboxDrive.....................75

ServicingtheTracks................................................76

CoolingSystemMaintenance......................................77

CheckingtheCoolantLevelintheReservoir...............78

CheckingtheCoolantLevelintheRadiator................78

CheckingtheConditionofCooling-System

Components......................................................79

CheckingtheConcentrationoftheCoolant................79

CleaningtheCoolingSystem....................................79

BeltMaintenance......................................................81

ServicingtheEngine-DriveBelt................................81

HydraulicSystemMaintenance....................................83

ServicingtheHydraulicFluid...................................83

Drilling-uidPumpMaintenance.................................86

ServicingtheDrilling-Fluid-PumpOil.......................86

PreparingtheDrilling-FluidSystemforCold

Weather.............................................................87

Cleaning...................................................................88

CleaningwiththeSpray-HoseAttachment.................88

CleaningPlasticandResinParts................................89

Storage........................................................................90

Troubleshooting...........................................................91

Index..........................................................................94

Page 4

Safety

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.

Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthis

Man ual

madebyeitherthemanufactureroranAuthorizedToro Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.

Important:Beforeoperatinginanareawith high-voltagelinesorcables,contacta“One-Call SystemDirectory”service.IntheUSA,call811or yourlocalutilitycompany .Ifyoudonotknowyour localutilitycompany’sphonenumber,callthenational number(USAandCanadaonly)at1-888-258-0808.Also, contactanyutilitycompaniesthatarenotparticipants ofthe“One-CallSystemDirectory”service.Please refertoDrillingNearUtilityLines(page6)formore information.

.Modicationstothismachineshouldonlybe

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotread English,itistheowner'sresponsibilitytoexplainthis materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

Operator’ s

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,electricallyinsulatedsafetyshoes (rubberboots),electricallyinsulatedgloves,andhearing protection.

Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromthemachine beforeuse.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatewhilechildren,pets,oruntrainedpeople

arenearby.

•Donotoperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

•Ensurethatallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Ensurethatyouwearelectricallyinsulatedsafetyboots

andgloves.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenundertheinuence

ofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

Page 5

DrivingSafety

G021 118

Youdrivethemachinetoandfromtheworksitewiththeuse ofatetheredremote.Whendrivingthemachine,observethe followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Thefollowingillustrationdisplaysthesafedistancethatall individualsmustmaintainwhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

2.Operator4.2.4m(8ft)safetydistance

3.Turning-radiuscenter

Page 6

DrillingSafety

G021 117

•Alwayslowerthesafetybarbeforedrilling(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation ordeath.AlwaysengagetheExit-sideLockoutbefore anyoneapproachesthefrontofthemachine,bit,reamer, orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine whereapersonisexposedtotheriskofinjury.Thisproximity includeswhereapersoncanbereachedbyoperational movementofthemachine,itsworkingdevices,auxiliary equipment,orswinging/fallingequipment.

Note:Thedangerzonedenestheamountofspace neededforsafedrillingoperation,includingmovementof thecarriage.

Thefollowingillustrationdisplaysthesafedistancethatmust bekeptbyallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Safetybar

DrillingNearUtilityLines

Whenworkingnearburiedutilitylines,safetyprecautions mustbetaken.

Page 7

UtilityLineColor

GasLineSafety

Refertothefollowingtablefortheproperutilitylineandthe correspondingutilitylinecolor(USAandCanada).

UtilityLine

ElectricRed

Telecommunication,alarmorsignal, cables,orconduit

Naturalgas,oil,steam,petroleum,or othergaseousorammablematerial

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,and slurrylines

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

UtilityLineColor

Orange

Yellow

Purple

ElectricalLineSafety

WARNING

Donotleavetheseatofthemachineifthemachine ischargedwithelectricity .

WARNING

Ifyoudamageagasline,animmediateexplosion andrehazardcouldoccur.Leakinggasisboth ammableandexplosiveandmaycauseserious injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

Ifyouleavetheseatofthemachineortouch anypartofthemachinewhenitischargedwith electricity,seriousinjuryordeathcouldresult.

Intheeventofanelectricstrikethatchargesthemachine,the Zap-AlertElectricStrikealarmsystemwillsoundforaslong asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility authoritiestosecuretheareainthecasethatthemachineis chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety, considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleavethe seatofthemachine.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

CAUTION

Ifyoudamagetheber-opticcableandlookinto theexposedhighly-intenselight,youmayharm youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto beanelectricstrike.

Page 8

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.W aitforallmovementtostopbeforeadjusting, cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;donotuse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobe

intheraisedposition,securetheframeintheraised positionwiththehydrauliccylinderlock;refertoUsing

theCylinderLock(page59).

•Keepnutsandboltstight.

NoiseandVibrationLevels

WARNING

Theoperatormustwearhearingprotectionwhen operatingthemachine.Failuretowearhearing protectionmaycausehearingimpairment.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof92 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN791.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof113dBA, whichincludesanUncertaintyValue(K)of3.75dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO4871.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.

VibrationLevel

Measuredvibrationlevelforrighthand=0.3m/s

Measuredvibrationlevelforlefthand=0.8m/s

Measuredvibrationlevelforwholebody=0.17m/s

UncertaintyValue(K)=0.08m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO20643.

Page 9

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine movement.

1.ReadtheOperator'sManual.

114-9600

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe

engine.

117-2718

125-6110

1.Crushinghazard—donotstandunderanypartofthe machine.

Page 10

125-1641

1.Forwardleft

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

6.Forwardright

10.Reverseright

125-1645

1.Pullbackdrillcarriage6.Wrenchcontrolson

2.Reverselefttrack

3.Forwardlefttrack

4.Forwarddrillcarriage9.Reverserighttrack

5.Drilluidpumpon

7.Drillspindleclockwisespin

8.Forwardrighttrack

10.Drillspindle counterclockwisespin

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet away.

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

Page 11

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis activatedbyapowerstrike,donotleavetheoperator’s positionortouchthegroundandthemachineatthesame time;themachinewillbeenergizedwithelectricalpower.

125-6114

1.Storedenergyhazard—donotusetools;readthe Operator’sManual.

125-6111

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

3.Stakespin counterclockwise

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

counterclockwise

8.Stakedown

10.Rightstake

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming maintenance.

Page 12

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone isintheoperator’sposition.

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s Manual.

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

125-6117

1.Fallinghazard—donotstandonthemachinewhileitis moving.

125-6120

1.Raisedrillcarriage

2.Lowerdrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

4.Lowerleftstabilizer

6.Lowerrightstabilizer

Page 13

125-6121

1.Engine—heatinglight5.Fluidpumpon

2.Engine—stop

3.Engine—run7.Drill-pendantreceptacle

4.Engine—start8.Drive-pendantreceptacle

6.Fluidpumpoff

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupperandlower wrenches.

1.Piperow

125-6122

Page 14

1.Warning—readthe Operator’sManual.

2.Explosionhazard; electricalshock hazard—donotdigbefore callinglocalservices.

3.Presstoapplytread-joint compound.

4.Pressandholdfor maximumdrillinguid pressure;releasetostop theow .

5.Presstoturnthe drilling-uidpumpon oroff.

125-6125

6.Pressandholdtomove

7.ModeI—spindrillspindle

8.ModeI—spindrillspindle

9.Thrustthedrillcarriage

10.Pullthedrillcarriage

thedrillcarriageathigh speedupordownthedrill frame.

clockwise.ModeII—left triggerpressed,openthe lowerwrench;lefttrigger released,raisethepipe elevator.

counterclockwise.Mode II—lefttriggerpressed, closethelowerwrench; lefttriggerreleased,lower thepipeelevator .

forward.

rearward.

125-6126

1.Entanglementhazard—keepawayfrommovingparts.

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom movingparts.

1.Highpressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.

125-6128

Page 15

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

125-6140

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

125-6131

1.Warning—stayatleast3m(10ft)awayfromthemachine.

125-6137

125-6694

1.Tie-downpoint

Page 16

125–8483

125-8473

1.Hydraulicuid;readtheOperator’sManual.

1.Explosionhazard—wear eyeprotection.

2.Causticliquid/chemical burnhazard—rinse affectedareaandseek medicalassistance.

3.Firehazard—keepopen amesaway.

4.Poisonhazard—donot tamperwiththebattery.

125-6113

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.

3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore

shieldsinplace.

callinglocalutilities.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft) awayfromthesidesofthemachine.

Page 17

125-6112

1.Exit-sidelockout—resetlight

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Receiver-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

6.ResetZap-Alertsystem

7.Zap-Alertsystemtriggered

8.Unlockexit-sidelockout

9.Resetexit-sidelockout

10.Engagedrivemovementandsetupfunctions

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

13.Worklights

14.Worklights—Off

18.ModeI—lefttriggerreleased,extendspipegrippertoward drillframe;lefttriggerpressed,openslowerwrench.Mode II—spindrillspindleclockwise.

19.ModeI—lefttriggerreleased,extendspipegrippertoward pipeholder;lefttriggerpressed,closeslowerwrench.Mode II—spindrillspindlecounterclockwise.

20.ModeI—lefttriggerreleased,lowerspipeelevator;lefttrigger pressed,opensupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowarddrillframe;lefttriggerpressed, opensupperwrench.

21.ModeI—lefttriggerreleased,raisespipeelevator;lefttrigger pressed,closesupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowardpipeholder;lefttriggerpressed, closesupperwrench.

22.Withtriggerreleased,rockforwardtorotatepipeloader towardpipecam,rockbackwardtorotatepipeloadertoward drillframe.

23.Withtriggerreleased,upperbuttonclosespipegripper,lower buttonopenspipegripper.

counterclockwisetoloosenajoint;rockrearwardtorotatethe upperwrenchclockwisetotightenajoint.

thepreviouslysetauto-drillspeed;pressandholdthefront buttontoincreasetheauto-drillspeed;pressandholdthe rearbuttontodecreasetheauto-drillspeed.

Page 18

ProductOverview

Figure5

1.Drillcarriage6.Fronthood

2.Zap-alertstrobe7.Rightstabilizer

3.Operatorseat

4.Controlpanel9.Thrustframe

5.Track

8.Rearhood

Page 19

Figure6

1.Stake-downcage

2.Pipeholder

3.Safetybar7.Stake-downplate

4.Drilling-uid-pumpinlet

5.Rear-controlpanel

6.Leftstabilizer

Page 20

Figure7

1.Thrustframe

2.Drillcarriage5.Lowerwrench

3.Drillspindle6.Pipewiper

4.Upperwrench

Page 21

Controls

Refertothefollowingsectionsfortheappropriatemachine controls:

•OperatorPlatform

•Monitor

•ControlPanel

•LeftJoystick—ModeI

•LeftJoystick—ModeII

•RightJoystick—ModeI

•RightJoystick—ModeII

•Exit-Side-LockoutSystem(StandardRange)

•Exit-Side-LockoutSystem(LongRange)

•RearControlPanel

•DrillFrameandStabilizerControls

•DrivePendant

•DrillPendant

•Stake-DownLevers

Operator-ControlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse weatherconditions,suchasrain,wind,sunlight,etc.Remove thembeforeusingthemachineandreplacethembefore leavingthemachinefortheday .Eachcoverissecuredwith2 screwsasshowninFigure9.

•Battery-DisconnectSwitch

OperatorPlatform

Theoperatorplatform,locatedontheright,frontcornerof themachine,containsmostofthecontrolsyouusetooperate thedrillingfunctionsofthemachine.

Figure8

Figure9

1.Screws2.Covers

Operator-PlatformLatch

Theoperatorplatformswingsoutawayfromthemachine, makingroomforyoutosit.Ithas4positions:travel(swung allthewayintothemachine),full-out,and2intermediate positions.ReturntheplatformtotheTRA VELpositionbefore movingthemachine.

Toreleasetheplatformandswingitoutorin,pressdownon therearplatformlatch(Figure10).

1.Operatordisplay

2.Leftcontrolpaneland joystick

3.Rightjoystick

Figure10

1.Rearplatformlatch

Page 22

Toreleasetheplatformandswingitoutorin,pressuponthe

g0 28 900

frontplatformlatch(Figure11).

Figure11

1.Frontplatformlatch

Exit-SideLockout—Drill-enabledLight

Thislight(Figure12)illuminatesgreenwhenthe exit-side-lockoutfeaturehasbeenturnedoffandresetand themachineisreadytodrill.

Exit-SideLockout—ResetSwitch

Pressthisswitch(Figure12)toenabledrillingoperationwhen theresetlightilluminates.

Transmitter-Battery—StatusLight

Thislight(Figure12)illuminatesredwhenthebatteryon theexit-side-lockouttransmitteristoolowtotransmit.Stop drillingoperationsandxtheproblemwiththetransmitter beforecontinuing.

Engine-StartButton

Pressthisbutton(Figure12)tostarttheengine.Thekey switchontherear,controlpanelmustbeintheONposition.

ControlPanel

Figure12

1.Engine-stopbutton

2.Exit-sidelockout—reset light

3.Exit-side lockout—drill-enabled light

4.Receiver-battery-status light

5.Engine-startbutton10.Engine-speedswitch

6.Ground-strike-resetswitch

7.Exit-side-lockout—reset switch

8.Drive/drillswitch

9.Lightsswitch

Engine-StopButton

Pressthisbutton(Figure12)toimmediatelystoptheengine andalldrillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.

Ground-Strike-ResetSwitch

Pressthisswitch(Figure12)toresettheZap-Alertsystem afteragroundstrikehasoccurredandbeenxed;referto

DeployingtheZap-AlertSystem(page46).

Drive/DrillSwitch

Pressthetopofthisswitch(Figure12)toenablethedriveand setupcontrolsorthebottomtoenabledrillandpipe-loader functions.

LightsSwitch

Pressthetopofthisswitch(Figure12)toturnthemachine lightsonorthebottomtoturnthemoff.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

Exit-SideLockout—ResetLight

Thislight(Figure12)illuminatesyellowwhentheexit-side lockoutfunctionisturnedoffonexit-side-lockouttransmitter, indicatingthatyoumayresetthesystem.

•Releasetheswitchtomaintainthecurrentenginespeed.

Page 23

LeftJoystick—ModeI

g021833

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure13

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Intheeventofasensorfailure,usethisbuttontooverridethe pipecampresetsandmanuallymovethecam.Onlyoperate inthismodeifabsolutelynecessary;youcoulddamagethe pipecamorpipesifyoudonotalignthemcorrectly.Ifthe sensorfails,contactyourAuthorizedToroDealerforrepair.

Joystick—Forward

•Lefttriggerpressed—closesthelowerwrench.

•Lefttriggerreleased—retractsthepipegrippertoward

thepipeholder.

Joystick—Rearward

•Lefttriggerpressed—opensthelowerwrench.

Trigger

Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.

•Pressthetriggertoenablethewrenchcontrols.

•Releasethetriggertoenablethepipeloadercontrols.

ToggleSwitch

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

Joystick—Left

•Lefttriggerpressed—openstheupperwrench.

•Lefttriggerreleased—lowersthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench.

•Lefttriggerreleased—raisesthepipeelevator.

Page 24

LeftJoystick—ModeII

g021833

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure14

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Joystick—Forward

Pushthejoystickforwardtospinthedrillspindle counterclockwise.

Joystick—Rearward

Pullthejoystickrearwardtospinthedrillspindleclockwise.

Trigger

Joystick—Left

•Lefttriggerpressed—openstheupperwrench.

Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

•Pressthetriggertoenablethewrenchcontrols.

•Releasethetriggertoenablethepipeloadercontrols.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench.

ToggleSwitch

•Lefttriggerreleased—retractsthepipegrippertoward

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.

thepipeholder.

Page 25

RightJoystick—ModeI

g021833

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure15

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

Pushthejoysticklefttospinthedrillspindleclockwise.

Joystick—Right

Pushthejoystickrighttospinthedrillspindle counterclockwise.

ToggleSwitch

Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.

FrontButton

Pressthisbuttontoapplytread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.

Page 26

RightJoystick—ModeII

g021833

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.Thereare2 controlmodes:ModeIandModeII;refertoControl-Select ScreenintheSoftwareGuideforinformationonsettingthe controlmode.

Figure16

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

•Lefttriggerpressed—opensthelowerwrench.

•Lefttriggerreleased—raisesthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closesthelowerwrench.

•Lefttriggerreleased—lowersthepipeelevator.

ToggleSwitch

Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.

FrontButton

Pressthisbuttontoapplytread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.

Page 27

Exit-Side-LockoutSystem(Standard

g021837

G0221 15

Range)

Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.

Exit-Side-LockoutSystem(Long Range)

Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.

Engine,KeySwitch

Thekeyswitchhas3positionsasfollows(Figure18):

RearControlPanel

Figure17

1.Engine-heatinglight4.Drill-pendantreceptacle

2.Engine,keyswitch5.Drive-pendantreceptacle

3.Fluid-pumpswitch

Figure18

1.Engine-offposition

2.Engine-runposition

3.Engine-startposition

•Engine-offposition—turnthekeytothispositionto

stoptheengine.Theenginecannotbestartedfromthe operatorplatformwhenthekeyisinthisposition.

•Engine-runposition—turnthekeytothispositionafter

startingtheengine.Turningthekeytothisposition alsoenablestheenginestartbuttonfromtheoperator platform.

•Engine-startposition—turnthekeytothispositionto

starttheengine.ReleasethekeytotheRUNpositiononce theenginehasstarted.

Fluid-PumpSwitch

Usethisswitchtoturnontheuidpumptousethespraygun whencleaningthemachine.

Drill-PendantReceptacle

Engine-HeatingLight

Whentheengineiscold,theheaterwarmstheintakeairto enableeasierstarting.Thislightilluminateswhiletheheateris on.W aituntilthislightturnsoffbeforestartingtheengine.

Plugthedrillpendantintothisreceptacletoattachittothe machine(Figure17).

Drive-PendantReceptacle

Plugthedrivependantintothisreceptacletoattachittothe machine(Figure17).

Page 28

DrillFrameandStabilizerControls

g021843

1 2 3

g021855

DrivePendant

RefertoFigure17forlocation.

Figure19

1.Drill-frametiltlever

2.Left-stabilizerlever

StabilizerLevers

Usethestabilizerleverstoraiseandlowerthestabilizers.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Drill-FrameTiltLever

3.Right-stabilizerlever

Figure20

1.Engine-speedswitch4.Drive-speedswitch

2.Drive-directionjoystick

3.Engine-stopbutton

Engine-StopButton

5.Operator-presenceswitch

Usethedrill-frametiltlevertotiltthedrillframetoplace thestake-downplateonthegroundortoreturntheframe tothetravelposition.

Pressthisbuttontoimmediatelystoptheengineandall movement/drillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

•Releasetheswitchtomaintainthecurrentenginespeed.

Drive-DirectionJoystick

Usethejoysticktocontrolthedirectionofthemachine.The machinewilltravelinthedirectionyoumovethejoystick.

Page 29

Drive-SpeedSwitch

g021839

g021835

3 4

LeftSwitch

Theswitchsetsthespeedatwhichthemachinewilltravel. Movetheswitchupforhighspeedordownforlowspeed.

Operator-PresenceSwitch

Pressandholdthisbuttontoenabletheothercontrolsonthe drivependant.Themachinewillstopmovingifyourelease thisbutton.

DrillPendant

Thedrillpendant(alsoreferredtoasthelife-jacket pendant)isdesignedtoallowyourudimentarycontrol overonlythedrillingfeatureswhenconnectedtothefront receptacle,shouldtheoperatorplatformcontrolsbecome non-responsive.Youcanalsoplugthispendantintotherear drill-pendantreceptacleintheeventthatthedrivependant malfunctionstoobtainbasicmovementfunctionsatslow speed.

Onlythedrivefunctionscanbeoperatedfromtherear drill-pendantreceptacle.

RefertoFigure17forlocation.

•Whenconnectedtothedrill-pendantreceptacle,move

thisswitchuptomovethedrillcarriageforwardordown tomovethedrillcarriagerearward.

•Whenconnectedtothedrive-pendantreceptacle,move

thisswitchuptomovethelefttrackforwardordownto movethelefttrackrearward.

CenterSwitch

Movethisswitchtothelefttoenablethepipeloaderand wrenchoperation;movetheswitchtothecentertoturnoff thedrillinguid.

RightSwitch

•Whenconnectedtothefrontdrill-pendantreceptacle,

movethisswitchuptorotatethedrillspindleclockwise ordowntorotatethedrillspindlecounterclockwise.

•Whenconnectedtothereardrill-pendantreceptacle,

movethisswitchuptomovetherighttrackforwardor downtomovetherighttrackrearward.

Stake-DownLevers

Figure22

1.Left-stake-raise/lower lever

2.Left-stake-spinlever

Stake-Raise/LowerLevers

3.Right-stake-raise/lower lever

4.Right-stake-spinlever

Pushdownontheseleverstolowerthestakesintotheground. Pullupontheseleverstoraisethestakesoutoftheground.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Stake-SpinLevers

1.Leftswitch

2.Centerswitch

Figure21

3.Rightswitch

Pushdownontheseleverstospinthestakesclockwise.Pull upontheseleverstospinthestakescounterclockwise.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Page 30

Battery-DisconnectSwitch

Specications

OpenthefronthoodtoaccesstheBATTERY-DISCONNECT switch;refertoOpeningtheFrontHood(page58).

TheBATTERY-DISCONNECTswitchislocatedtotherightof theengine;itisusedtoelectricallydisconnectthebattery fromthemachine.

TurntheBATTERY-DISCONNECTswitchtotheONorOFF positiontoperformthefollowing:

•Toenergizethemachineelectrically ,rotatethe

BATTERY-DISCONNECTswitchclockwisetotheON

position(Figure23).

•Tode-energizethemachineelectrically,rotatethe

BATTERY-DISCONNECTswitchcounterclockwisetothe

OFFposition(Figure23).

Note:Specicationsanddesignaresubjecttochange withoutnotice.

Machine

Width

Length Height Weight

131cm(51.5inches)

525cm(207inches)

188cm(74inches)

4,765kg(10,500lbs)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

Important:UseonlyToroapprovedattachments. Otherattachmentsmaycreateanunsafeoperating environmentordamagethetractionunit.

1.Battery-disconnectswitch (Onposition)

Figure23

2.Battery-disconnectswitch (Offposition)

Page 31

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

RefertoPreparingtheJobSiteandtheMachine(page

39)forinstructionsonpreparingthejobsiteandthe

machine.

4.Drillthebore.

Youdrilltheboreinthreestages:

UnderstandingHorizontal DirectionalDrilling

Horizontaldirectionaldrillingisaprocessusedfordrillinga horizontalborethroughthesoilandunderobstructionssuch asroads,buildings,bodiesofwater,etc.Onceyoudrillthe bore,youpullbacktheutilitylinesorpipesthroughthebore andconnectthemasneeded.Becauseitdoesnotrequire verymuchdisturbanceofthesurface,installationofutilities usingdirectionaldrillingpreservestheenvironmentandsaves bothtimeandmoneyovertraditionalinstallationmethods suchastrenching.

Wheninstallingcablingorpipeusingadirectionaldrill,you completethefollowingsteps:

1.Gathersiteinformation.

Beforeoperatinginanareawithhigh-voltagelinesor cables,contacta“One-CallSystemDirectory”service. IntheUSA,call811oryourlocalutilitycompany.If youdonotknowyourlocalutilitycompany’sphone number,callthenationalnumber(USAandCanada only)at1-888-258-0808.Also,contactanyutility companiesthatarenotparticipantsofthe“One-Call SystemDirectory”service.PleaserefertoDrilling

NearUtilityLines(page6)formoreinformation.

Beforefullyplanningthebore,youmustgather informationaboutthejobsitesuchasthelocationof otherutilities,obstaclesatthesite,andwhatregulations andpermitsyouwillneedtocompletethejob;referto

GatheringSiteInformation(page32).

2.Planthebore.

Beforeyoucandrill,youmustrstplantheborepath basedontheinformationyougathered.Referto

PlanningtheBorePath(page34).

3.Preparethejobsiteandthemachine.

Beforedrilling,youpreparethejobsitewithanentry point,depth-gaugehole(optional),andanexithole. Youalsoneedtodrivetheunittothesite,setitupfor drilling,andconnectittoadrilling-uidmixer.

A.Entry

Intheentryphaseofthebore,youpushthedrill bitandheadintothegroundatanangleofupto 16degrees.Afterpushinginoneormorepipes, youbegindrillingdownandforwarduntilyou reachthedesireddepthordepth-gaugehole(if used).

B.HorizontalReach

Afterreachingthedesireddepth,youpushthe bitforward,steeringthebittoahorizontaldepth. Thedrillbitemitsaradiosignalfromthesonde housing,whichallowsacrewmemberonthe surfacetotrackthelocationanddepthofthehead usingthesondereceiverasyoudrillandsteerit alongaplannedroute.

C.Exit

Onceyouhaveattainedtheplannedhorizontal reach,yousteertheheadupatananglesimilar toyourentryanglebringingthebitintotheexit holeortrench.

RefertoDrillingtheBore(page49).

5.Backreamtheboreandpullbackthecablingor

pipe.

Afterenteringtheexithole,theendcrewdetachesthe drillbitandsondehousingfromthedrillpipe.Inits place,theyattachareamingbitandtheendofthecable orpipetobepulledthroughthebore.Thereaming bitisdesignedtoenlargetheboreasyoupullitback. Asbefore,youpumpdrillinguidthroughthepipe tothereamingbitasyoupullthecableorpipeback throughtheboretolubricatethereamerandallow thecableorpipetoslideeasilythroughthebore.You continuepullingthepipebackuntilthereamerreaches thedepth-gaugeholeorexitsattheentrypoint.There youremovethereamerandproductfromthedrillpipe, pullingthepipetherestofthewaybacktothemachine.

RefertoBackreamingandPullback(page52)for instructionsonbackreamingandpullingcableorpipe.

Note:Whendrilling,youconnectthemachinetoa drilling-uidmixerthatmixeswaterwithbentonite clayandotheringredients.Themachinepumpsthis mixture,referredtoasdrillinguidor“Mud”,through thedrillpipeandoutthedrillbit.Thedrillinguid lubricatesthebit,helpstoholdtheboreopenwhile drilling,andmixeswiththespoils,ushingthemout oftheborethroughtheentrypoint.

6.Finishtheboreandleavethejobsite.

Aftercompletingtheoperation,youneedtodisconnect andcleanthemachineandloaditonthetrailer;refer toFinishingtheJob(page54).

Page 32

GatheringSiteInformation

PlanningtheInitialRoute

Beforeyoucanbeginboring,youneedtoplantherouteyou willboreandprepareasfollows:

•Createabasicplanforthebore,mappingoutthe

proposedroute.

–Noteanyobstacleswhichmayaffecttheboresuchas

largetrees,bodiesofwater,buildings,etc.

–Plantherouteoftheboretoavoidasmanyobstacles

aspossible.

–Determinethedepthofanybodiesofwatertobe

crossedtoensurethatyoucangetdeepenoughunder them.

•Determinethedepthyouneedtoinstallthematerialat

andtheminimumbendradiusbothofthedrillpipeand ofthematerialbeinginstalled.Thiswillseriouslyaffect howlongtheboreneedstobeandatwhatangleyoucan beginandend;refertoPlanningtheBorePath(page34).

DANGER

Contactingundergroundhazardswiththe machinewhiledrillingorreamingcancause explosion,electrocution,breathingproblems, severetrauma,anddeathtoyouorbystanders.

–Ensurethatallpersonnelatthejobsitewear

personalprotectiveequipmentincluding ahardhat,eyeprotection,electrically insulatedsafetybootsandgloves,and hearingprotection.

–Keepbystandersandspectatorsawayfrom

thejobsite,includingthecompletebore path.

–Locateandexposeallelectricandgaslines

thatyouwillbecrossingbycarefulhand digging.

–EnsurethatyouusetheZap-Alertsystem

wheneveroperatingthemachine.

•Havetheareaoftheboremarkedforutilitylines(inthe

UScall811).Ensurethatalllinesaremarkedonyour blueprints/boreplanaswell.

•Contactthelocalauthoritiestoarrangeforanypermits

andtrafccontrolthatyouwillneedtoconductthejob.

InspectingtheProposedJobSite

Physicallyinspectthesiteasfollows:

•Notetheterrain,slopes,valleys,hills,andanyfeatures

notplannedforpreviously.

Determinethedegreeofslopeatboththeproposedentry pointandexitpoint.

•Determinewhatthesoiltypesareintheareaand,if

possible,whattheyareatthedepthyouwillbeboring. Youmayneedtodigtestholesatintervalsalongthebore pathtofullydeterminethis.

•Walktheareaoftheborelookingforanypossible

unmarkedobstructions.Lookformanholes,pedestals, oldfoundations,etc.

•Identifyallhazardsofwhichyouwillbepassingwithin

3m(10ft).

Commonhazardsincludethefollowing:

–Gaslines

DANGER

Drillingintoagaslinecancauseanexplosion orre,burning,injuring,orkillingyouor othersinthevicinityofthebreak.

◊Donotsmokeorhaveanysourceofame

neargaslinesorateitherendofabore thatwillbecrossingagasline.

◊Keepbystandersandspectatorsaway

fromthejobsite,includingthecomplete borepath.

◊Locateandexposeallgaslinesthatyou

willbecrossingbycarefulhanddigging.

◊Havethegascompanyturnoffthegas

toanylinesyouwillbecrossingbefore drilling.

◊Usethereceivertotracktheexactposition

ofthedrillheadwhenapproachinggas lines.

Page 33

–Electricalpowerlines

DANGER

Drillingintoanelectricpowerlinewillcause themachinetobecomeelectriedandmay electrocuteyouoranybystanders.

–Crystallinesilicaandotherdust

Ifyouwillbedrillingthroughorcuttingconcrete, sand,orothersubstancesthatcreatedustsorfumes, youneedtoensurethatyouandallworkerswear breathingprotectiontoprotectyourlungsfromthe dust.

◊Keepbystandersandspectatorsaway

fromthejobsite,includingthecomplete borepath.

◊Locateandexposeallelectriclinesthat

youwillbecrossingbycarefulhand digging.

◊Havetheelectriccompanyturnoffthe

powertoanylinesyouwillbecrossing beforedrilling.

◊Usethereceivertotracktheexact

positionofthedrillheadwhen approachingelectriclines.

◊Beforedrilling,setupandusethe

Zap-Alertsystemwhichisdesignedto notifyinthecaseofanelectricstrikeand electricallyisolatethemachineoperator fromthemachine.IftheZap-Alertalarm triggers,stopwhatyouaredoinganddo notleavetheoperator’sposition.Refer toDeployingtheZap-AlertSystem(page

46)fordetailedinstructionsonusingthe

Zap-Alertsystem.

WARNING

Machiningorhandlingstone,masonry, concrete,metal,andothermaterialscan generatedust,mists,andfumescontaining chemicals,suchassilica,knowntocause seriousorfatalinjuryorillness,suchas respiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

◊Controldust,mist,andfumesatthe

sourcewherepossible.Watershouldbe usedfordustsuppressionwhenfeasible.

◊Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror suppliers,OSHA,andotheroccupational andtradeassociations.

◊Whenthehazardsfrominhalationcannot

beeliminated,theoperatorandany bystandersshouldweararespirator approvedbyOSHAforthematerialbeing handled.

WARNING

Silicosis W ar ning:

drillingstone,masonry,concrete,metal, andothermaterialswithsilicaintheir compositionmaygiveoffdustormist containingcrystallinesilica.Silicaisa basiccomponentofsand,quartz,brick, clay,granite,andnumerousotherminerals androcks.Repeatedand/orsubstantial inhalationofairbornecrystallinesilicacan causefatalrespiratorydiseases,including silicosis.Inaddition,someotherauthorities havelistedrespirablecrystallinesilicaasa substanceknowntocausecancer.When cuttingsuchmaterials,followrespiratory precautions.

Grinding,cutting,or

Page 34

PlanningtheBorePath

g021764

Beforesettingupthejobsite,youneedtoplantheborepath, includingthefollowing:

Figure24

1.Boreentry

2.Beginning-of-bore-at-depthpoint5.End-of-bore-at-depthpointandboreexit

3.Boredepth

•Boreentry

Theisthelocationwhereyousetupthemachineandthe drillbitenterstheground.Dependingonconditions,this willtypicallybesetback9to15m(30to50ft)fromthe beginning-of-the-bore-at-depthpoint.

•Beginning-of-bore-at-depthpoint

Thisisthepointwhereyouwanttheutilitylineorpipeto endafterinstallationiscomplete.Itistypicallythepointat whichtheborelevelsoutandbeginstoborehorizontally. Thismaybethesameastheentrypoint,oryoumaydiga separatedepth-gaugeholeatthispoint(Figure24).

•Boredepth

Thisthedepthatwhichyouwanttoinstalltheutility lineorpipe.Thismachineisdesignedprimarilyfor installationsbetween1and3m(3.5to10ft).

•Obstaclesinthepath

Itisimportanttoknowwheretheknownobstaclesare thatyouwillneedtosteeraroundorunderbeforestarting sothatyoucanplanwheretobeginsteeringpriorto reachingtheobstacle.

•End-of-bore-at-depthpoint

Thisisthepointwhereyouwanttheutilitylineorpipe tobeginafterinstallationiscomplete.Oftenthiswillalso betheboreexit.

4.Obstacle

neededforsteeringthedrilltothesurface,typically9to15 m(30to50ft)fromtheend-of-the-bore-at-depthpoint.

DeterminingtheBoreEntryPoint

Oneofthemorechallengingaspectsofplanningthebore pathistodeterminetheentrypointofthebore.Youneedto takethefollowingtraitsintoaccountwhendeterminingthe locationoftheentrypoint:

•Boredepth

Thisthedepthatwhichyouwanttoinstalltheutility lineorpipe.Thismachineisdesignedprimarilyfor installationsbetween1and3m(3.5to10ft).

•Pipeandmaterialexibility

The3m(10ft)pipesusedonthismachinecanextoan 8%pitchoverthelengthofthepipe;thisequatestoa bendofnomorethan20cm(8inches)offofastraight path(Figure25).

Important:Ifyousteerthepipetobendsharper than20cm(8inches)perpipe,youmaydamagethe pipesandtheirconnections.Youmustalsomake steeringchangesgraduallyovertheentirelengthof eachpipe.Ifyousteerthewhole20cm(8inches) inonly25to50cm(1to2ft)oftravel,youwill permanentlydamagethepipes.

•Boreexit

Thisisthelocationwherethedrillheadwillexitthe groundandthepointatwhichyouwillpulltheutilitylines orpipeintothebore.Ifthispointwillbeatthesurface insteadofatinstallationdepth,youwillneedtodetermine thedistancefromtheend-of-bore-at-depthlocation

Page 35

g021765

Figure25

g021766

g021767

1.20cm(8inches)

Thisexibilityisoftenratedinmaterialsasaminimum bendradius,whichistheradiusofthecircleformedifthe materialorpipes,connectedtogether,werebenttoform agiantcircle.Theminimumradiusofacirclemadewith thepipeusedwiththismachineis31m(101ft).

•Entrypitch

Theentrypitchistheangleatwhichthemachine enterstheground.Withthetracksonlevelground,the stabilizersdown,andthestake-downplateontheground, thedrillframeangleisabout15degreesora27%pitch. Thispitchwillchangedependingontheslopeofthe groundandotherfactorsofthejobsite.Youcanalso reducethispitchabitbybuildingupthegroundunder thestake-downplatebeforepositioningthemachine. Youcandeterminetheactualpitchofthedrillframeby placingthedrillbitandsondehousingontheframeand thenusethereceivertodisplaythepitch.

Thesteeperyourentrypitchis,thedeeperyourborewill havetobeduetothelimitationsofthepipeexibility. Typicallyyouneedtoinsertthedrillandatleast1/3ofa pipeintothegroundbeforeyoucanstartsteeringtoward thebeginningoftheborepoint.Figure26,Figure27, andthefollowingtableillustratetherelationshipbetween entrypitchanddepth.

Figure27

1.18%pitch3.53cm(21inches)

2.3m(10ft)

Figure26

1.26%pitch3.76cm(30inches)

2.3m(10ft)

Page 36

Note:Thedepthsgiveninthefollowingtablearefor3m(10ft)ofcombineddrillheadandpipe.Asyousteerup,the pitchofthesteeredsectionwillchangeandcanbemonitoredwiththereceiver.Usethefollowingtabletoidentifyhow manylengthsofpipewillbenecessarytoinsertandsteertothebeginningpointandhelpyouchooseanentrypoint.

Pitch

1%2cm(1inch)26%76cm(30inches) 2%5cm(2inches)27%79cm(31inches) 3%10cm(4inches)28%81cm(32inches) 4%13cm(5inches)29%84cm(33inches) 5%15cm(6inches)30%86cm(34inches) 6%18cm(7inches)31%91cm(36inches) 7%20cm(8inches)32%94cm(37inches) 8%25cm(10inches)33%97cm(38inches)

9%28cm(1 1inches)34%99cm(39inches) 10%30cm(12inches)35%102cm(40inches) 11%33cm(13inches)36%104cm(41inches) 12%36cm(14inches)37%107cm(42inches) 13%39cm(15inches)38%109cm(43inches) 14%43cm(17inches)39%112cm(44inches) 15%46cm(18inches)40%114cm(45inches) 16%48cm(19inches)41%117cm(46inches) 17%51cm(20inches)42%117cm(46inches) 18%53cm(21inches)43%119cm(47inches) 19%56cm(22inches)44%122cm(48inches) 20%61cm(24inches)45%124cm(49inches) 21%64cm(25inches)46%127cm(50inches) 22%66cm(26inches)47%130cm(51inches) 23%69cm(27inches)48%133cm(52inches) 24%71cm(28inches)49%135cm(53inches) 25%74cm(29inches)50%137cm(54inches)

Allmeasurementsareapproximateandwillvarydependingonsoilconditions.

DepthChangeper10feet

Pitch

DepthChangeper10feet

Note:ThesevaluesandmorecanbefoundintheDriller’ sHandbook&DailyLogbyDigitalControlIncorporated.

Page 37

Giventheaboveinformation,youcancalculatethenumberof

g021768

rodsrequiredtoreachyourbeginningpointattheappropriate depth.Tororecommendsthatyoustarttheentrypointa distancebackfromyourbeginning-at-depthpointbythe samedistanceasthelengthofpipesyouwillneedtoreach thatpoint.Thiswillensurethatyouhaveenoughextraspace soyouwillnotneedtoover-steeranddamagethepipes.

1.26%pitch4.185cm(73inches)7.14.7m(45ft)

2.76cm(30inches)5.203cm(80inches)

3.142cm(56inches)6.208cm(82inches)

Thefollowingexampleillustratestheprocessgivenan installationusingthemaximumentrypitchofthemachine (26%)onlevelground:

•Youinserttherst3m(10ft)ofdrillbit/pipeintothe

groundwithnosteering.Theendofthedrillbitwillbe 76cm(30inches)deep(Figure25).

Figure28

•Youbeginsteeringupforthenext3m(10ft),pushingthe

pipesinatthemaximumpitchchangeof8%.Thisresults inachangeofpitchfrom26%atthebeginningofthe3m (10ft)to18%attheendofthe3m(10ft)foranaverage pitchof22%.Giventhat,thedrillheadlowersanother66 cm(26inches)andisnow142cm(56inches)deep.

•Continuingsteeringupforthenext3m(10ft)atan8%

pitchchange,yourpitchwillchangefrom18%to10% foranaveragepitchof14%.Giventhat,thedrillhead lowersanother43cm(17inches)andisnow185cm(73 inches)deep.

•Continuingsteeringupforthenext3m(10ft)atan8%

pitchchange,yourpitchwillchangefrom10%to2%for anaveragepitchof6%.Giventhat,thedrillheadlowers another18cm(7inches)andisnow203cm(80inches) deep.

•Levelingthedrillheadfrom2%to0%takeslessthan1.5

m(5ft)moreforanaldepthof208cm(82inches). Reachingthisnalpointtookfourandahalf,3m(10ft) pipes.Soforthisexampleyourentrypointshouldbe

14.7m(45ft)backfromthebeginning-at-depthpointof yourinstallation.

Page 38

Thefollowingexampleillustratestheprocessgivenan

g021769

installationusingthemachineatan18%pitchonlevel ground:

1.18%pitch3.96cm(38inches)5.119cm(47inches)

2.53cm(21inches)4.114cm(45inches)6.10.6m(35ft)

•Youinserttherst3m(10ft)ofdrillbit/pipeintothe

groundwithnosteering.Theendofthedrillbitwillbe 53cm(21inches)deep(Figure29).

Figure29

•Youbeginsteeringupforthenext3m(10ft),pushingthe

pipesinatthemaximumpitchchangeof8%.Thisresults inachangeofpitchfrom18%atthebeginningofthe3m (10ft)to10%attheendofthe3m(10ft)foranaverage pitchof14%.Giventhat,thedrillheadlowersanother43 cm(17inches)andisnow96cm(38inches)deep.

•Continuingsteeringupforthenext3m(10ft)atan8%

pitchchange,yourpitchwillchangefrom10%to2%for anaveragepitchof6%.Giventhat,thedrillheadlowers another18cm(7inches)andisnow114cm(45inches) deep.

•Levelingthedrillheadfrom2%to0%takeslessthan1.5

m(5ft)moreforanaldepthof119cm(47inches). Reachingthisnalpointtookthreeandahalf,3m(10 ft)pipes.Soforthisexampleyourentrypointshouldbe

10.6m(35ft)backfromthebeginning-at-depthpointof yourinstallation.

Important:Youcanusetheinformationcontainedin thissectiontodetermineboththespaceneededtosteer uptotheexitpointifneededandalsotosteeraround obstacles.

MappingtheBore

Withtheinformationyougatheredpreviously,mapoutthe routeofthebore,identifyingthefollowingsothatyoucan markthesitelater:

•Entrypoint

•Locationofthemachineandsupportingequipment

•Beginningofboreatdepth

•Anyobstaclesthatyouneedtosteeraroundandthe

locationswhereyouneedtostartsteeringtogetaround orunderthem

•Anyutilitylinesyouwillneedtocross

•Slopeandsoilchangesalongthepaththatwillaffectthe

bore

•Endoftheboreatdepth

•Exitlocationifdifferentthantheendofthebore

Page 39

PreparingtheJobSiteandthe

TestingtheZap-AlertSystem

Machine

Beforedrilling,preparethejobsiteandmachineasfollows:

•MarkandpreparetheborepathMarkingandPreparing

theBorePath(page39).

•TesttheZap-Alertsystem;refertoTestingtheZap-Alert

System(page39).

•Loadthedrillpipesintothepipeholderifneeded;refer

toLoadingDrillPipesintothePipeHolder(page41).

•Addfueltothemachine;refertoAddingFuel(page41).

•Checktheoillevelintheengine;refertoCheckingthe

Engine-OilLevel(page43)

•Checktheenginecoolantlevel;refertoCheckingthe

CoolingSystem(page43).

•Checkthehydraulicuidlevel;refertoCheckingthe

Hydraulic-FluidLevel(page43).

•Checktheoillevelinthedrilling-uidpump;referto

CheckingtheDrilling-Fluid-PumpOilLevel(page86).

•Load/unloadthemachine;refertoLoadingand

UnloadingtheMachine(page43).

•Drivethemachinetotheentrypoint;referto

UnderstandingHorizontalDirectionalDrilling(page31).

•Connectthemachinetoadrilling-uidsource;referto

ConnectingtoaDrilling-FluidSource(page48).

•Setupthedrillbit(s)andtrackingelectronics;referto

SettingUptheDrillHeadandTrackingSystem(page45).

•Setupthemachinefordrilling;refertoSettingupthe

MachineforDrilling(page45).

•DeploytheZap-Alertsystem;refertoDeployingthe

Zap-AlertSystem(page46)

TheZap-Alertsystemisanelectricstrikesensingdeviceon themachinethattriggersastrobelightandaudiblealarmin theeventthatthedrillbit,reamer,orstakebreaksintoan energizedpowerline.Intheeventofanelectricstrike,the machinewillbecomeenergized,settingoffthealarm.

DANGER

IftheZap-Alertsystemactivateswhiledrilling,the machine,exceptfortheoperator’splatform,will becomeenergized.Ifyoustepofftheoperator platformorifsomeonetouchesthemachineorwet groundnearthemachineorinthebore,youor theycouldbeelectrocutedcausingseriousinjury ordeath.

•TesttheZap-Alertsystembeforedrilling.

•Deploythegroundingstakebeforedrilling. Ensurethatthestakeisfullyinsertedintomoist soil.

•IftheZap-Alertistriggered:

–Stayintheseatanddonottouchtheground

oranyotherpartofthemachineuntilthe powerhasbeenturnedoff.Donotpour liquidsorurinatefromtheoperatorplatform ontotheground.

–Stopdrilling,stopthedrilling-uidow,and

retractthedrilloutoftheground.

–Keepeveryoneawayfromthemachine.

–Keepstandingorrunningwateranddrilling

uidcontainedclosetothemachine.Keep wateranddrillinguidsourcesawayfrom thebrokenline.

MarkingandPreparingtheBorePath

1.Walktheborepath,markingitonthegroundwith markingpaintsothatthereceiveroperatorwillbeable tofollowtheplan.

2.Handdigtoexposeanyburiedutilitylinesmarked previouslythattheborepathwillbecrossing.This willallowthereceiveroperatortoknowexactlywhere theyare.

3.Ifyouareexitingtheboreatgroundlevelandnotinan existingtrench,diganangledholeintowhichthebit willenterattheendofthebore.

4.Ifdesired,digaholetothebeginning-of-the-borepoint whereyoucandisconnectthepipeorlinesafterpulling themback.

–Contacttheutilitycompanytohavepower

shutofftothebrokenline.Donotresetthe Zap-Alertsystemuntilthepowerhasbeen turnedoff.

TesttheZap-Alertsystembeforeusingthedrilleachday,as follows:

1.Openthefronthood;refertoOpeningtheFront

Hood(page58).

2.Laythegroundingstakeatonthegroundawayfrom themachine.Donotdrivethestakeintotheground.

Important:Donotallowthestaketotouchany partofthemachine.

3.ConnectanalligatorclipfromtheZap-Alerttesterto thegroundingstudontheZap-Alertsystem(Figure

30).

Page 40

Figure30

g021838

1.Testbutton5.Resetbutton

2.Zap-alerttester6.Alligatorclips

3.Zap-alertsystem7.Machinegroundingpoint

4.Zap-alertsystem groundingstud

Ifeithertheaudiblealarmorthestrobelightfailedto triggerwhenyoupressedtheTESTbutton,havethem repairedbeforedrillingwiththemachine.

MountingaFireExtinguisher

Mountyourreextinguisherbelowtheoperatorseat(Figure

32).

Note:Areextinguisherisnotprovidedwiththemachine.

Therecommendedreextinguisherisadrychemicalre extinguisherapprovedforclassBandCres.

Figure32

4.Connecttheotheralligatorcliptoametalcomponent ofthemachineframe.

5.PresstheTESTbuttonontheZap-Alerttester(Figure

30).

TheZap-Alertalarmshouldsound,andthestrobeon topofthefronthoodshouldash.

6.PresstheZAP-ALERTRESETbuttontostopthealarm (Figure30).

7.Disconnectthealligatorclipsfromthegroundingstud andthemachine.

8.Storethegroundingstakeintheholderontheoperator platformasshowninFigure31.

1.Mountinglocation

1.Groundingstake

Figure31

Page 41

LoadingDrillPipesintothePipeHolder

Beforeusingthemachine,llthepipeholderwithupto40 drillpipes.

1.Pipe2.Maleend

1.Removetheclevispinsfromthepipeholder(Figure

33).

2.Insertthepipesfromthetopwiththemalethreaded pipeendstowardthefrontofthemachine(Figure33).

3.Installtheclevispinsbeforedrilling.

Note:Beforedrilling,checktheconditionofthepipesand replaceanythatarebentordamaged.

Figure33

3.Clevispins

AddingFuel

ServiceInterval:Beforeeachuseordaily—Checkthefuel

level.

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.

Fueltankcapacity:114L(30USgallons)

Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce fuellterplugging.

Page 42

Useofsummergradefuelabove-7°C(20°F)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.

•Ifthisisnotpossible,thenrefuelsuchequipmenton

atruckortrailerfromaportablecontainer,ratherthan fromafueldispensernozzle.

Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultralowsulfur.Observethe followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Ifafueldispensernozzlemustbeused,keepthenozzlein

contactwiththerimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.

•Donotllthefueltankinsideanenclosedtrailer.

•Donotsmokewhenhandlingfuel,andstay awayfromanopenameorwherefuelfumes maybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Donotbuymore thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

1.Parkthemachineonalevelsurface.

2.Opentherearhood;refertoOpeningtheRear

Hood(page58).

3.Usingacleanrag,cleantheareaaroundfueltankcap.

4.Removethecapfromthefueltank(Figure34).

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblended.

•Contactyourdealerifyouwishformoreinformation

onbiodiesel.

Incertainconditionsduringfueling,staticelectricitycanbe releasedcausingasparkwhichcanignitethefuelvapors.A reorexplosionfromfuelcanburnyouandothersandcan damageproperty.

•Placefuelcontainersonthegroundawayfromyour

vehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoronatruck

ortrailerbedbecauseinteriorcarpetsorplastictruckbed linersmayinsulatethecontainerandslowthelossofany staticcharge.

•Whenpractical,removeequipmentfromthetruckor

trailerandrefueltheequipmentwithitstracksonthe ground.

Figure34

1.Fuel-tankcap

5.Fillthetankuntilthelevelistothebottomoftheller neckwithdieselfuel.

6.Installfueltankcaptightly .

Note:Ifpossible,llthefueltankaftereachuse.This willminimizepossiblebuildupofcondensationinside thefueltank.

Page 43

AdjustingtheCarriagePressure

Tohydraulicallyadjustthecarriagepressure,dothefollowing:

1.Pressbutton7onthescreentoturnthecarriage pressuretotheONposition(green);refertothe Carriage-PressureScreenintheSoftwareGuideforthis machine.

2.Increaseordecreasethecarriagepressureasfollows:

•Pressbutton5onthescreentodecreasethe

carriagepressure.

•Pressbutton6onthescreentoincreasethe

carriagepressure.

Note:Thecarriage-pressuregaugewilluctuateupor downbasedonhowmuchyouincreaseordecrease thecarriagepressure.

DrivingtheMachine

1.Walkaroundthemachinetoensurethatnooneisnear it.Ensurethatallbystandersareclearoftheareawhere youwillbemovingthemachine.

2.Connectthedrivependanttotherightreceptacleon thebottomoftherearcontrolpanel.

3.Withthependantinhand,walkatleast6feettothe sideofthemachine.Besuretokeepthissafedistance whenevermovingthemachine.

4.PressandholdtheOPERATOR-PRESENCEbuttonon thedrivependant.

5.Usethespeedswitchonthependanttoincreaseor decreasetheenginespeedasdesired.

6.Setthedesiredtravelspeed,usingthespeedswitch.

7.Usethejoysticktomovethemachineasdesired.

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page66)inEngineMaintenance.

CheckingtheCoolingSystem

Beforeyoustarttheengineandusethemachine,checkthe coolingsystem;refertoCoolingSystemMaintenance(page

77).

CheckingtheHydraulic-FluidLevel

Beforeyoustarttheengineandusethemachine,check thehydraulicuidlevel;refertoCheckingtheHydraulic

Fluid(page83)inHydraulicSystemMaintenance.

Starting/StoppingtheEngine

Tostarttheengine,completethefollowing:

1.Openthefronthood;refertoOpeningtheFront

Hood(page58).

2.TurnthebatterydisconnectswitchtotheONposition; refertoBattery-DisconnectSwitch(page30).

3.Closeandlatchthehood.

4.Openthedoorontherearcontrolpanel.

5.TurntheignitionkeytotheRUNposition.

IftheWait-to-Startlightilluminates,waituntilitturns offbeforeproceeding.

6.TurntheignitionkeytotheSTARTpositionuntilthe enginestarts,thenreleaseit.

Tostoptheengine,turntheignitionkeytotheOFFposition. Inanemergency,youcanalsostoptheengineandall processesbypressingtheENGINE-STOPbuttononeitherthe drivependantorthecontrolpanel.

Note:Formoreinformationonthedrivependant,refer toDrivePendant(page28).

LoadingandUnloadingtheMachine

WARNING

Movingamachineofthissizeonatrailerover publicroadscarriesriskstothosearoundthe machineifitshouldcomeloose,beinvolvedinan accident,hitalowhangingstructure,etc.

•Followthetie-downproceduresdescribedin thissectionwhenmovingthemachine.

•Followalllocaltrafcregulationsgoverningthe haulingoflargeequipment.Thismanualcannot adequatelycoveralllawsandsafetyregulations; itisyourresponsibilitytoknowandfollowthe lawsandregulationsthatpertaintoyou.

WARNING

Themachinecanslipandfallfromatrailerorramp, crushinganyonecaughtbeneathitandcausing seriousinjuryordeath.

•Keepallbystandersawayfromthemachineand trailer.

•Ensurethatthetrailerandramparenotslippery andarefreeofice,grease,oil,etc.

•Movethemachineontotherampatslowspeed withtheengineatslowspeed.

•Ensurethatyouhavethemachinecenteredon therampandtrailer.

1.Ensurethattherampandthetrailerortruckbedcan supporttheweightofthemachine.

2.Ensurethattheupperandrearpipe-holderpinsare installedFigure35.

Page 44

Figure35

1.Upperpins2.Lowerpins

3.Placeablockatthefrontandrearofthetrailerand/or trucktires.

4.Usingthedrivependant,settheenginespeedtoslow , andthedrivespeedtoslow.

5.Usingthedrivependant,carefullydrivethemachine forwardorrearwarduptherampandintopositionon thetrailer.

11.Afterdrivingafewmiles,pulloverandchecktoensure thatallchainsarestilltightandthatthemachinehas notmoved.

Tounloadthemachine,reversetheaboveprocedure.

6.Lowerthestake-downplatetothedeckofthetrailer.

7.Turnofftheengine.

8.Useappropriatelyratedchainsandbinderstosecure theringsontheleftandrighttrackframesandthe stake-downplatetothetrailer(Figure36).

Figure36

1.Tie-downpoints(onlyrightsideshown)

9.Measurethedistancefromthegroundtothehighest pointonthemachineforreferencetoensurethatyou donotcollidewithlowhangingobstacles.

10.Removetheblockfromthetrailertires,andstowthem withthemachineforusewhenunloadingit.

Page 45

SettingUptheDrillHeadandTracking System

Thedrillheadconsistsoftwoparts,thedrillbitandthesonde housing(Figure37).

Figure37

1.Sondehousing

2.Drillbit

Drillbitsvaryinsizeandtypetomeetthevarioussoil conditionsyoumayneedtodrillthrough.Someofthe possibilitiesareasfollows:

•Straightblade—Usedinawiderangeofmediumdensity

soils.

•Bentblade—Usedinmediumtosoftsoils.Thisbithas

anadded20°bendtoincreasesteeringperformancein softsoils.

•Trianglepointblade—Useinhardandrockysoils.This

bithascarbideedgestoreducewear.

Alloftheabovebitscomeinvaryingwidths.Awiderblade increasesyourabilitytosteerinsoftsoils.Anarrowerblade movesthroughhardsoilsbetter.ContactyourAuthorized ToroDealerforacompletelistofavailableblades.

Thesondesandreceiversareessentialtotracktheposition ofthedrillheadthroughoutthedrillingoperation.The sondehousingonthedrillheadopensuptoacceptthesonde beaconwhichworkswiththereceivertotrackthelocation, pitch,direction,headorientation,andmoreofthedrillhead. RefertotheTrackingSystemOperator’sManualforinstructions onusingthesystem.

Figure38

1.Sondehousing

2.Screws

3.Drillbit

4.Housingcover

5.Housing

3.Insertthesondebeaconwiththeforwardendtoward thedrillbitintothesondehousing(Figure39).

Figure39

1.Sondehousing

2.Sondebeacon

3.Drillbit

4.Installthehousingcoverandsecureitwiththescrews (Figure38).

SettinguptheMachineforDrilling

Toinstallthesondebeaconintothesondehousingonthe drillhead,completethefollowing:

1.Replacethebatteriesinthesondebeaconasdescribed intheTrackingSystemOperator’ sManual.

2.Loosenthescrewssecuringthehousingcovertothe housingandremovethecover(Figure38).

1.Usingthedrivependant,drivethemachinetothe locationthatyouhavepreparedforit,ensuringthat thefrontofthemachineistheproperdistanceback fromentrypointandthedrillframeisinlinewiththe borepath.

2.Driveuptothelocationandmakesurethatallutilities arelocatedandmarkedpriortodrilling.

3.Loosenthe4screwsthatsecurethecoversoverthe operatorconsolesandremovethecovers(Figure40).

Note:Storethemsomeplacesafefortheday.

Page 46

1.Rearplatformlatch

DeployingtheZap-AlertSystem

Figure42

Figure40

1.Screw2.Cover

4.Lowerthepedestriansafetybarandsecureitinplace (Figure41).

Figure41

1.Pedestriansafetybar(loweredpositionshown)

5.Pushdownontherearplatformlatchsecuringthe operatorplatform,andswingitouttothedesired position,ensuringthatitlocksinplace(Figure42).

Note:Theoperatorplatformhas4positions:travel (swungallthewayintothemachine),full-out,and2 intermediatepositions.

Page 47

DANGER

g021838

•TesttheZap-Alertsystembeforedrilling.

•Deploythegroundingstakebeforedrilling. Ensurethatthestakeisfullyinsertedintomoist soil.

•IftheZap-Alertistriggered:

–Stayintheseatanddonottouchtheground

oranyotherpartofthemachineuntilthe powerhasbeenturnedoff.Donotpour liquidsorurinatefromtheoperatorplatform ontotheground.

–Stopdrilling,stopthedrilling-uidow,and

retractthedrilloutoftheground.

3.Ifthegroundisdrywhereyouputthestake,soakit withwaterbeforeusingthemachinetoensuregood electricalcontact.

LoweringtheStakes

1.Movetheoperatorstationtothedesiredangle,switch theDRILL/DRIVEswitchtotheDRILLposition,and raisethepipeelevators,sothatthepipeisrestingon theelevators;refertoStartingtheFirstPipe(page49).

2.Loadtherstpipeandinstallthesondeandthedrill head;refertoStartingtheFirstPipe(page49).

3.Placethedrillheadonthedrillframe,andtakeapitch readingusingthereceiver;refertotheTrackingSystem Operator’sManual.

4.Lowerthethrustframe,tiltingthedrillframeuntilthe platecontactstheground(Figure44).

–Keepeveryoneawayfromthemachine,

wetgroundnearthemachineorrunning fromthemachine,andanyopensourcesof water/mudthatisintheboreandcontacting thebrokenline.

–Contacttheutilitycompanytohavepower

shutofftothebrokenline.Donotresetthe Zap-Alertsystemuntilthepowerhasbeen turnedoff.

1.Removethegroundingstakefromtheholderonthe sideoftheoperatorplatform(Figure43).

Figure44

1.Thrustframe2.Stake-downplate

5.Lowertherearstabilizersuntiltheycontacttheground rmly,oruntilthedesiredentryangleisachieved (Figure45).

Note:Therearofthetracksshouldjuststarttolift offtheground.

Note:Ifthegroundissoft,placetimberbelowthe stabilizers,andlowerthestabilizers.

Figure43

1.Groundingstake

2.Movethestakedirectlyawayfromthemachine, perpendiculartothedrillframeanddriveitintothe grounduntilthehandletouchestheground.

Page 48

Figure45

g021835

3 4

1.Rearstabilizers

6.Pressthe2rightstakeleversintolowerandspinthe rightstakeaugeruntilitseatsfully(Figure46).

ConnectingtoaDrilling-FluidSource

Whendrillingandreaming,youpumpamixtureofbentonite clay,water,andsometimesotheringredients,collectively calleddrillinguidor“Mud”,throughthepipeandintothe bore.Thisdrillinguid,or“Mud”,doesthefollowingfor yourbore:

•Lubricatesthedrillhead

•Loosensthesoilintowhichthedrilliscutting

•Penetratesandbindsloosesoiltokeepthemfrom

collapsingontheborepipe.

Thespecicmixtureyouneedwillvarydependingonyour soiltypeandtheoperationyouareperforming;refertoyour mixingsystemOperator’sManualfordetails.

Conversely,forsomejobs(dependingonthesoiltypeand distance),youcanpumpscreenedwaterfromanaturalwater source,suchasalakeorriver,throughthedrillinlieuof mixeddrillinguid.

•Toconnectthemachinetoamixingsystem,referto

SettingUptheMixingSystem(page48).

•Toconnectthemachinetoanaturalwatersource,referto

SettingUpthePumptoUseaNaturalWaterSource(page

49).

SettingUptheMixingSystem

Figure46

1.Left-stake-raise/lower lever

2.Left-stake-spinlever

3.Right-stake-raise/lower lever

4.Right-stake-spinlever

7.Repeatstep6fortheleft-sidestake.

Setupyourmixingsystemnearthedirectionaldrilllocation, preferablydownwindsofumesfromthemixingsystem enginewillnotbotheryouwhiledrilling.Followthe instructionsprovidedinthemixingsystemOperator’ sManual forsettingitupandusingit.

Completethefollowingtoconnecttheexithosefromthe mixingsystemtothedrilling-uidpumponthemachine:

1.Raisethecam-lockleversonthepump-inletcapand removethecap(Figure47).

Figure47

1.Cam-locklevers

2.Pump-inletcap

2.Insertthehosefromthemixingsystemoverthepump inletandsecureitwiththecam-locklevers.

Page 49

SettingUpthePumptoUseaNaturalWaterSource

Tosetupapumptouseanaturalwatersource,youmust ensurethatyouusetheY-screentolterallmaterialsother thanwater.

ToinstalltheY -screenperformthefollowingtasks:

DrillingtheBore

StartingtheFirstPipe

1.Ensurethatallbystandersareawayfromthemachine andthattheexit-sidelockoutisOn.

1.Removethepump-inletcap(Figure48).

Figure48

1.Pumpthreads3.Y-screen

2.Pump-inletcap

2.AligntheY-screenwiththethreadsonthepump (Figure48).

3.RotateandtightentheY-screenontothepump.

4.AttachthehosetotheY-screen,andbeginpumping fromthenaturalwatersource.

2.Movethedrillcarriagefullydownthedrillframeand spraythespindlethreadswiththreadjointcompound, thenreturnthedrillcarriagetotheupperendofthe frame(Figure43).

Figure49

1.Drillspindle

2.TJC-applicatornozzle

3.Rotatethepipegrippertotherstrowofpipesin thepipeholderbyaligningtherowindicatortorow number1.

4.Lowerthepipeelevatorstoloadapipeintothepipe gripper.

5.Rotatethepipegripperwiththepipetowardthedrill frame,andextendthepipeuntilthepipeiscentered overtheframeandinfrontofthespindleonthedrill carriage.

6.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipe(Figure50).

Page 50

Figure50

1.Drillspindle2.Pipe

InstallingtheDrillHead

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

WARNING

Ifthedrillrotatesorextendswhileyouor othersaremanuallyworkingonthedrillbitor pipeinfrontofthemachine,theworkercould getcaughtinthebitorpipecausingserious injury,amputation,ordeath.

•Enabletheexit-sidelockoutonthe exit-side-lockouttransmitterbefore approachingthedillbitorpipewhen attachedtothemachine.Thiswilldisable thedrillcarriage.

7.Continuetomovethedrillcarriageslowlydownthe frameuntilthemalethreadsonthepipeareunder thethread-joint-compoundapplicatorandapply thread-jointcompoundtothethreads.

8.Releaseandretractthepipegripper,rotatingitallthe wayouttothethirdrowofpipes.

Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.

9.Continuetorotatethedrivespindleclockwise,until themalepipethreadsarefullyseatedintothesonde housingortheleadbar.

Note:Torquethethreadsto2305N-m(1700ft-lb).

•Donotwearlooseclothingorjewelrywhen workingonadrillbitorpipeattachedto themachine.Tielonghairupandoutof theway.

2.Handthreadtheleadbarontothepipethreadsthen clearawayfromthefrontofthemachine.

3.Whentheareaisclearofpeople,disabletheexit-side lockoutusingtheexit-side-lockouttransmitter (theOK-to-Drilllightonthecontrolpanelshould illuminate);presstheexit-side-lockout,resetswitchon thecontrolpanel.

4.Pullthedrillpipeandleadbarbackthroughthepipe guideandintothewrenches,aligningthethickened upperjointoftheleadbarwiththeupperwrench (Figure51).

Important:Donotclampthewrenchonthebody ofapipeoritmaydamagethepipe.Gripthepipes onthethickenedareanearthejoint.

Figure51

1.Drillpipe

2.Upperwrench (makeup/breakout wrench)

3.Lowerwrench(stationary wrench)

4.Leadbar

Page 51

5.Usingtheupperwrench,clamptheleadbarandtighten ittofullmachinetorque.

4.Rotatethedrillheadcounterclockwiseuntilthespindle iscompletelyremovedfromthepipe.

6.Usingtheexit-side-lockouttransmitter,enablethe exit-sidelockout.

7.Doublecheckthedrillheadandbittoensurethatthe uidportsarecleanandfreefromobstructions.

8.Installthedrillheadontotheendoftheleadbaras directedbythedrillheadmanufacturer,thenclearaway fromthefrontofthemachine.

Important:Donotpullthedrillheadintothe pipeguideoryoumaydamagethemachineorthe drillhead.

BoringtheEntryShaft

Therstboringstepistocreatetheentryshaft.Inthisstep, youpushandborethedrillbitandrstfewpipesintothe groundatananglefrom0to16degrees(withthetracksat ontheground)untilyoureachthedesireddepthofyour installation.

Important:Drillandreaminaclockwiserotation. Ifyouuseacounterclockwiserotationthepipewill disconnectfromeachotherandmaybedisconnected underground.

1.Whentheareaisclearofpeople,disabletheexit-side lockoutusingtheexit-side-lockouttransmitter (theOK-to-Drilllightonthecontrolpanelshould illuminate);presstheexit-side-lockout,resetswitchon thecontrolpanel.

2.Turnonthedrillinguidpumpswitchandallowthe uidpressuretobuildto200to300psi.

5.Spraythespindlewiththreadjointcompound,then returnthedrillcarriagetotheupperendoftheframe.

6.Rotatethepipegrippertotheclosestrowofpipesin thepipeholder.

7.Lowerapipeintothepipegripperandgripitinplace.

8.Rotatethepipegrippertowardthethrustframe,and extendituntilthepipeiscenteredovertheframeand infrontofthespindleonthedrillcarriage.

9.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipe(Figure50).

Note:Tightenthejointuntilthepipeisrotatingwith thespindle.

10.Movethedrillcarriageslowlydowntheframe untilthemalethreadsonthepipeareunder thethread-joint-compoundapplicatorandapply thread-jointcompoundtothethreads.

11.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthemaleendofthepipeinto thefemaleendofthepreviouspipe.Tightenthejoint untilyoureachnomorethan2,304N-m(1,700ft-lb).

12.Releaseandretractthepipegripper,rotatingitallthe wayoutpastthethirdrowofpipes.

Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.

3.Rotatethedrillheaduntilthebitisatthe6o’clock position.

4.Movethecarriageforwarddrivingthebitstraightinto thegrounduntiltheentiredillhousingisunderground.

5.Continuepushingforwardandbeginrotatingthedrill spindleclockwisetoinitiatethedrillingaction.

6.Drillforwarduntilthecarriagereachestheendofthe frame,thenretractitabout6mm(1/4inch).

AddingDrillPipes

1.Alignthepipejointinthewrenchassembly.

2.Closethelowerwrench(stationarywrench)ontothe rstpipe.

Note:Thedrillinguidwillautomaticallyshutoff whenyouactivatetheupperwrench(makeup/breakout wrench).

3.Pullbackthecarriageapproximately12.7mm(0.5 inch).

Note:Thiswillallowthecarriagetooat,andwillnot damagethepipethreads.

13.Releasethewrenchandcontinuethedrillingoperation.

SoftwareversionKornewer:Afterloadingtherstpipethe softwarewillskipthecertainproximityswitchestoimprove operatorproductivity.Thegripperswillalsofunctionwhen thepipeloadingcamisextendedandretractedwithout operatorinput.

SteeringtheDrillHead

Thedrillbitisshapedlikeawedge,angledfromonesideof thebittotheother.Whenyoupushthebitthroughthesoil withoutrotatingit,itwillveertowardthedirectionthewedge ispointing.Whenyourotatethepipeanddrillheaditbores throughthesoilinastraightpath.

Figure52

1.Drillbit

Page 52

Whendrilling,thereceiveroperatorfollowsthedrillheadasit progresses.Thereceiverreceivessignalsfromthesondein thedrillheadidentifyingitsposition,depth,pitch,direction, transmittertemperature,andorientationinthesoil.The remoteconsoleisascreenthatremainsnearyou(thedrill operator)toshowyoutheinformationfromthereceiver whiledrillingsoyoucanmakesteeringdecisions.

Fordetailedinformationonusingthereceiverandremote consoletoguidethedrillhead,refertotheOperator’ sManual thatcamewithyourreceiver.

Important:Donotsteerthedrillheadmorethan20cm (8inches)offcenterforevery10feetofforwardtravel.If yousteermorethanthisyouwilldamagethedrillpipes.

thewaybackandchangetoadrillbitappropriate fordrillingthroughthenewsoiltype.

ExitingtheGround

Asyouapproachtheendofthebore,steerthedrillheadto theexitpoint,keepingthesteeringlimitsinmindasyoudo so.Beforeexitingtheground,ensurethateveryoneisaway fromtheexitpoint.Assoonasyoubreakthrough,stopthe drilling-uidow .Extendthedrillforwarduntiltheentire drillheadisoutoftheground.

BackreamingandPullback

BoringtheHorizontalShaft

Aftercreatingtheentryshaft,yougraduallysteerthedrill headupwhilepushingforward,followingtheplannedbore path.Whenyoureachthedesireddepth,leveloutthedrill headandborethehorizontalshaft,addingpipesasyougo. Whileboring,paycloseattentiontotheinformationrelayed backtoyoubythereceiveroperatoraboutthestatusand locationofthedrillheadtoensurethatyouarefollowingthe plannedpath.

Important:Whiledrilling,watchthesondetemperature. Allsondeshaveamaximumtemperatureabovewhich theywillbedamaged.Frictionbetweenthedrillhead andthesoilwillcausethetemperaturetoraise.To reducethetemperature,slowdown,decreaseforward pressure,andincreasethedrillinguidow .Ifthedrill headisenteringasoiltypeotherthanwhatitisdesigned for,thatcanalsoraisetemperature.Assessthesituation andpulloutthedrillheadandchangeitifnecessary.

Ifyourunintoanobstruction,dothefollowing:

1.Increasetheowofthedrillinguidforafewseconds withoutdrilling,thenattempttocontinuedrilling forward.

Afterdrillingtheinitialbore,youattachareamertothepipe whichisthenconnectedtoatheproductyouareinstalling. Thereamerisdesignedtowidenthebore,packthewallsand lubricatethepassageoftheproductintothebore.

ThefollowingreamersareavailablefromyourAuthorized ToroDealerinvarioussizestomeetyourneedsandsoil conditions:

•Carbidestep-wingcutter—Usethisreamerinsandy

andmediumclaysoilconditionstomixthedrillinguid withthesoil,makingamixturethatowseasilyaround theproductbeingpulled.

•Castconepacker—Usethisreamerinsoilsthatpack

easily,suchassoftclay,peat,andloam,topackthesides ofthebore,maintainingtheboreopening.

•Flutedreamer—Usethisreamerinhardclayandrocky

soils;itcombinesthefeaturesoftheothertworeamers.

Thismayloosentheobstructionandallowyoutopush pastit.

2.Iftheobstructionpersists,tryoneormoreofthe followingoptions:

•Iftheobstructionisinanareawhereyoucandig,

stopthedrillheadwiththeExitSideLockout anddigdowntotheobstructiontoidentifyitand removeitifpossible.

•Pullthedrillheadback15m(50ft)ormoreand

steerthedrillheadtotheside,markinganewdrill patharoundtheobstacle.

Important:Donotsteerthedrillheadmore than20cm(8inches)offcenterforevery10 feetofforwardtravel.Ifyousteermorethan thisyouwilldamagethedrillpipes.

•Iftheobstructionisactuallyachangeinsoiltypes,

suchasazoneofrockysoil,pullthedrillheadall

Page 53

ConnectingtheReamerandProduct

g021841

WARNING

Ifthedrillrotatesorextendswhileyouorothersare manuallyworkingonthedrillbitorpipeinfrontof themachine,theworkercouldgetcaughtinthebit orpipecausingseriousinjury,amputation,ordeath.

•Enabletheexit-sidelockoutonthe exit-side-lockouttransmitterbeforeapproaching thedillbitorpipewhenattachedtothemachine. Thiswilldisablethedrillcarriage.

•Donotwearlooseclothingorjewelrywhen workingonadrillbitorpipeattachedtothe machine.Tielonghairupandoutoftheway.

Figure53

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

2.Removethedrillheadfromtheleadbar.

3.Doublecheckthereamertoensurethattheuidports arecleanandfreefromobstructions.

4.Installthereamerandswivelontotheendofthelead barasdirectedbythereamermanufacturer

5.Connecttheproducttothereamerusinganappropriate pullingconnection;refertoyourAuthorizedToro Dealertoacquiretheappropriatepullertomeetyour requirements.

RemovingDrillPipes

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

2.Installadrill-pipewiperaroundthepipeandintothe retainingbracketonthefrontofthemachine.

Thiswillremovemostofthedirtandmudfromthe pipeasyoupullitbackintothemachine,keepingthe machineclean.ContactyourAuthorizedToroDealer topurchasedrill-pipewipers.

1.Drill-pipewiper2.Drillpipe

3.Disengagetheexit-sidelockoutandresetthesystem.

4.Beginrotatingthedrillspindleclockwiseandslowly retractthedrillcarriagetopullthepipebackintothe machine

5.Whenthejointbetweenthepipesiscenteredbetween thetwowrenches,thedrillcarriagewillstop,anda greenlightwillilluminatebelowthesprayvalve.

6.Closethelowerwrenchontothepipejoint.

Note:Thedrillinguidwillautomaticallyshutoff whenyouclosethelowerwrench.

7.Rotatethepipegrippertothedrillframe,extendthe pipe-gripperarmstothepipe,andgripthepipeto supportit.

8.Closetheupperwrenchontothepipejoint.

9.Rotatetheupperwrenchcounterclockwiseuntilthe jointisloosened.

10.Releasetheupperwrench.

11.Pullbackthecarriageapproximately12.7mm(0.5 inch).

Note:Thiswillallowthecarriagetooat,andwillnot damagethepipethreads.

12.Rotatethedrillspindlecounterclockwisemoving rearwardslowlyuntilthepipesareseparated.

13.Movethedrillcarriagebackuntilthemale-pipethreads

justclearthefemaleendofthelowerpipe,thenclose theupperwrenchontothepipeend,butnotonthe threads.

14.Rotatethedrillspindlecounterclockwiseuntilthe upper-pipejointisloosebutnotseparated.

15.Releasetheupperwrench.

16.Movethedrillcarriagebackuntilthepipeislinedup withthepipeholder.

Page 54

17.Rotatethedrillspindlecounterclockwisemoving rearwardslowlyuntilthespindlefullyseparatesfrom thepipe.

18.Retractthepipegripperarms.

19.Rotatethepipecamtothedesiredrow.

Note:Filltheoutsiderowsrst.

20.Releasethepipegripperandraisethepipeintothe holderrow .

21.Raisethepipeintothepipebasketwiththepipe elevators.

22.Rotatethepipegripperpastthethirdrowofpipes.

Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.

23.Movethedrillspindledowntheframeunderthe thread-joint-compoundapplicator,andspraythe spindlewiththreadjointcompound.

24.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipesecuredinthelowerwrench.

FinishingtheJob

Completethefollowingaftereachdayofuse:

•Connectthehandsprayguntothepumpandcleanthe

machinewithcleanwater;refertoCleaningwiththe

Spray-HoseAttachment(page88).

•Addgreasetothegreasettings;refertoGreasingthe

Machine(page60).

•Iftheairtemperatureisbelowfreezingorwillbebefore

thenextuse,refertoPreparingtheDrilling-FluidSystem

forColdWeather(page87).

•Installthecontrolscovers;refertoOperator-Controls

Covers(page21).

•Flushthedrillinguidoutofthedrilling-uidpumpwith

waterorantifreeze.

Note:Thedrilling-uidpumpmaybedamagedifthe drilling-uiddriesupinthepump.

UsingtheTJCApplicator

AdjustingtheApplicatorNozzle

Note:Tightenthejointuntilyoureachnomorethan

2,304N-m(1,700ft-lb).

25.Releasethewrenchandcontinuereaming/retraction asneeded.

RemovingtheLastPipeandtheReamer

Important:Donotpullthedrillheadintothepipe

guideoryoumaydamagethemachineorthedrillhead.

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

2.Afterthereamerhasclearedtheground,ifyouhave notalreadydoneso,disconnecttheproductbeing installedfromthereamer.

3.Connectthedrillinguidpumptoasourceofclean water.

4.Turnthepumpontoushcleanwaterthroughthe pump,spindle,andreameruntilthewaterrunsclear.

5.Removeandstorethelastpipe;refertoRemovingDrill

Pipes(page53).

6.Leavetheleadbarclampedinthelowerwrench,butdo notconnectthedrillspindletotheleadbar.

7.Removethereamerfromtheendoftheleadbaras directedbythereamermanufacturer.

8.Releasethelowerwrenchandpulltheleadbaroutof thepipeguide.

Youcanadjusttheapplicatornozzletospraythread-joint compound(TJC)eitherinafan-shapedsprayorasastream.

•Forfan-shapedspray—turnthesprayvalveontheside

ofthenozzlehorizontal(Figure54).

•Forastream—turnthesprayvalveonthesideofthe

nozzlevertical(Figure54).

Figure54

1.Sprayvalve—fan-shaped spray(horizontal)

2.Sprayvalve—stream (vertical)

Page 55

AdjustingtheTJC-sprayVolume

g021845

g021846

FillingtheTJCApplicator

Toadjustthevolumeofthread-jointcompoundthatis deliveredbytheapplicator,completethefollowing:

1.Loosenthejamnutontheadjustmentboltlocatedon topoftheTJC-applicatorpiston(Figure55).

1.Stopthemachineandstoptheengine.

2.Openthestake-down-guarddoor.

3.Loosenthewingnutssecuringthecoverstrapstothe machine(Figure56).

Figure55

1.Adjustmentbolt

2.Jamnut

3.TJC-applicatorpiston

2.Adjusttheboltasfollows:

•Toincreasetheappliedvolumeofcompound,

threadtheboltout(up).

•Todecreasetheappliedvolumeofcompound,

threadtheboltin(down).

3.Whenyouhaveattainedthedesiredapplicationvolume, tightenthejamnuttosecuretheadjustment.

1.TJC-applicatorpiston

2.Cover5.TJCbucket

3.Strap

4.Rotatethecoverandpullthecoverstrapsoffthe retainingbolts(Figure56).

5.Liftthecoverassemblyoffandoutoftheempty thread-joint-compoundbucket(Figure56).

6.Replacetheemptybucketwithanewfullbucket.

7.Placetheplungerintothenewbucketandlowerthe coverassemblyontothebucket(Figure56).

Figure56

4.Wingnut

8.Slidethecoverstrapsovertheretainingboltsandrotate thecovertoseatthestrapsonthebolts(Figure56).

9.Tightenthewingnuts.

Page 56

MovingaDisabledMachine

Wheneverthemachineisstoppedandtheengineisnot running,thehydrostaticbrakesautomaticallyengage.Donot attempttotowthemachineifitcannotmoveunderitsown power.Ifpossible,repairthemachineatthesite.Ifthisisnot possible,useacraneandaspreaderbartoliftthemachine ontoatrailer,usingtheliftpointsshowninFigure57.

Figure57

Repeatliftpointsonotherside

1.Spreaderbar2.Liftpoint

Page 57

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst100hours

Aftertherst250hours

Beforeeachuseordaily

Every50hours

Every250hours

MaintenanceProcedure

•Checkthegearboxdriveoil.

•Changethegearbox-driveoil.

•Adjustthevalveclearance.

•Changetheplanetaryoil.

•Checkthefuellevel.

•Greasethemachine.(Greaseimmediatelyaftereverywashing).

•Checkthecrankcase-venttubeandcleanitifnecessary.

•Checktheindicatoronthedisplayscreenforarestrictedairlter.

•Checktheengine-oillevel.

•Checkthetracktension.

•Checkthecoolantlevelinthereservoirfortheradiator.

•Checkthehydraulicuidlevel.

•Checkthedrilling-uid-pumpoillevel.

•Cleanthemachinewiththespray-hoseattachment.

•Checkandcleanthedustvalve.

•Removeaircleanercoverandcleanoutdebris.Donotremovethelter.

•Checkthefuel-waterseparatorforwaterandsediment.

•Checkthebatterycondition

•Checktheplanetary-driveoillevel(Also,checkifexternalleakageisobserved).

•Checkthecoolantlevelintheradiator.

•Cleanorreplacetheair-cleanerlter.

•Changetheengine-oillter.

•Changetheengineoil.

•Clearthesparkarrestorinthemuferofcarbonbuildup.

•Replacetheprimaryandsecondary,fuellters.

•Checktheconditionoftheengine-drivebelt.

Every300hours

Every500hours

Every800hours

Every1,000hours

Every2,000hours

Yearlyorbeforestorage

Every2years

Important:Refertoyour

•Checktheconditionofthecoolantsystemcomponents.Cleandirtanddebrisfrom themandrepairorreplacethecomponentsasnecessary.

•Inspectthefuellinesandconnections.

•Checkthegearboxdriveoil(oryearly,whichevercomesrst).

•Changethegearbox-driveoil(oryearly,whichevercomesrst).

•Changethehydraulic-uidreturnlter.

•Changethehydraulic-pressurelter.

•Changethedrilling-uidpumpoil.

•Changetheplanetaryoil(oryearly ,whichevercomesrst).

•Drainandcleanthefueltank.

•Checktheconcentrationofthecoolantbeforethewinterseason.

•Cleanthecoolingsystem.(Cleanthecoolingsystemifthecoolantbecomesdirtyor rustcolored.)

•Checkthetensionontheenginedrivebelt.

•Changethehydraulicuid.

•Adjustthevalveclearance.

•Touchupchippedpaint.

•Replacemovinghoses.

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

Page 58

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

WARNING

Improperlyservicingorrepairingthemachinemaycauseinjuryordeath.

Ifyoudonotunderstandtheserviceproceduresforthismachine,contactyourdealerorseetheservice manualforthismachine.

WARNING

Raisedequipmentonthemachinewithoutanoperatormaycauseinjuryordeath.

Beforeyouleavetheoperator’scompartment,supportorlowertheequipmentandstoptheengine.

WARNING

Replaceallcoversandguardsafteryouserviceorcleanthemachine.Donotoperatethemachinewithout thecoversorguardsinplace.

Premaintenance Procedures

OpeningtheFrontHood

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.PushdownonthehoodlatchasshowninFigure58.

3.LiftuponthehandleasshowninFigure59.

Figure59

1.Hoodhandle

1.Hoodlatch

Figure58

OpeningtheRearHood

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

Page 59

2.Pullthehoodlatchout(Figure60).

Figure60

1.Hoodlatch

UsingtheCylinderLock

WARNING

Thethrustframemaylowerwhenitisintheraised position,causingseriousinjuryordeath.

Installthecylinderlockbeforeperforming maintenancethatrequiresthethrustframetobe raised.

InstallingtheCylinderLock

1.Starttheengine.

2.Lowerthethrustframetothefully-loweredposition.

3.Stoptheengine.

4.Positionthecylinderlockoverthecylinderrod(Figure

62).

5.Securethecylinderlockwiththecotterpinandclevis pin(Figure62).

6.TurntheenginetotheONposition,andraisethe thrustframeuntilitrestsonthecylinderlock.

3.LiftupthehandleasshowninFigure61.

Figure61

1.Hoodhandle

Figure62

1.Cotterpin4.Clevispin

2.Cylinderlock5.Liftcylinder

3.Liftcylinderrod

RemovingandStoringtheCylinder Lock

1.Starttheengine.

2.Lowerthethrustframetothefullyloweredposition.

3.Stoptheengine.

4.Removethecotterpinandtheclevispinthatsecurethe cylinderlock(Figure62).

5.Removethecylinderlock.

6.TurntheenginetotheONposition,andraisethe thrustframe.

Page 60

7.Storethecylinderlocknexttotheanti-freezetank (Figure63).

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing).

Greasetype:General-purposegrease.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting.

Figure63

1.Locationbehindtherearofthepipeholder

4.Pumpgreaseintothettingsuntilgreasebeginsto oozeoutofthebearings(approximately3pumps).

5.Wipeupanyexcessgrease.

Figure64

Liftcylinder(drill/carriageside;lowergreasettingisbehind

thetrackroller)

Page 61

Figure65

Front-pipeelevatorandcamcylinder(drill/carriageside)

Figure66

Rear-pipeelevatorandcamcylinder(drill/carriageside)

Figure68

Thrust-framepivotpin(Undersideofmachine)

Figure69

Rear-pipeelevator(operator’sside)

Figure67

Stabilizercylinderandfoot(drill/carriageside;repeaton

otherside)

Figure70

Front-pipeelevator(operator’sside)

Page 62

Stakedownmotors

Figure71

Figure72

Carriage-rollerbearings(operator’ssideshown;repeaton

otherside)

Figure73

Gearboxoat(operator’ssideshown;repeatonotherside)

Figure74

Trackroller(operator’ssideshown;repeatonotherside)

Page 63

EngineMaintenance

CleaningtheCrankcase-Vent Tube

ServiceInterval:Beforeeachuseordaily—Checkthe

crankcase-venttubeandcleanitif necessary.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

Figure75

Rear-cambearing(operator’sside)

Figure76

Front-cambearing(drill/carriageside)

2.Openthefronthood;refertoOpeningtheFront

Hood(page58).

3.Gentlypullthecrankcase-venttubeout(Figure77).

4.Cleantheendofthecrankcase-venttube(Figure77).

Figure77

1.Crankcaseventtube

ServicingtheAir-Cleaning System

Important:Donotremovetheelementsfromthe

machinetocheckfordirtylters;usethefollowing procedureinstead.

Important:Donotreplacetheoldair-cleanerlterwith alterthatismorethan5yearsold;checkthedateof manufactureontheendcapoftheelement.

Note:Everytimeyouservicetheair-cleanersystem,ensure thatallhoseconnectionsandangesareairtight.Replace alldamagedparts.

•Checktheair-cleanerbodyfordamagewhichcouldcause

anairleak.Replaceitifitisdamaged.Checkthewhole intakesystemforleaks,damageorloosehoseclamps. Also,inspecttherubberintakehoseconnectionsatthe aircleanerandturbotomakesuretheconnectionsare complete.

•Servicetheair-cleanerlteronlywhen“CheckAirFilter”

isdisplayedonthescreen.Changingtheairlterbefore

Page 64

itisnecessaryonlyincreasesthechanceofdirtentering theenginewhenthelterisremoved.

•Besurethecoverisseatedcorrectlyandsealswiththe

air-cleanerbody .

ServicingtheAir-CleanerCover

ServiceInterval:Every50hours—Removeaircleanercover

andcleanoutdebris.Donotremovethe lter.

CheckingtheAir-CleanerIndicator

ServiceInterval:Beforeeachuseordaily

1.Starttheengine.

2.Checktherestricted,air-cleanerindicatoronthedisplay screen;refertotheSoftwareGuideforthismachine.

3.Replacetheair-lterelement(s)asfollows:

A.Replacetheprimary,air-cleanerlter;referto

ServicingtheAir-CleanerFilter(page65).

B.Repeatsteps1and2;iftherestrictedair-cleaner

indicatorisstillshownonthedisplayscreen, replacethesecondary,air-cleanerlter;referto

ServicingtheAir-CleanerFilter(page65).

CleaningtheDustValve

ServiceInterval:Every50hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Squeezethesidesofthedustvalveontheair-cleaner covertoreleaseanycollectedwater,dust,ordirtfrom thevalve.(Figure78).

RemovingtheAir-CleanerCover

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Cleantheoutsideoftheair-cleanercanisterwitha clean,dampcloth.

4.Checktheair-cleanercanisterfordamagewhichcould causeanairleak.Replaceadamagedaircleanerbody .

Important:Servicetheair-cleanerlteronlywhen “CheckAirFilter”isdisplayedonthescreen. Changingtheairlterbeforeitisnecessaryonly increasesthechanceofdirtenteringtheengine whenthelterisremoved.

5.Pullthelatchfortheair-cleanercoveroutward(Figure

78).

6.Rotatetheltercovercounterclockwisesothatthe dustcapisatthe4o’clockposition(Figure79).

Note:Ensurethattherearenoobstructionsinside thedustvalve.

Figure78

Figure79

1.Air-cleanercover

7.Pulltheair-cleanercoverawayfromthelterhousing andremovethecover(Figure80).

1.Dustvalve3.Air-cleanercover

2.Latch

Page 65

ServicingtheAir-CleanerFilter

G022176

ServiceInterval:Every250hours

Replacetheltersonlywhenthe“CheckAirFilter” indicatorappearsonthedisplayscreen;referto

CheckingtheAir-CleanerIndicator(page64).

Note:ContactyourAuthorizedToroDealertoorder replacementlters.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

Figure80

1.Air-cleanercover2.Filterhousing

8.Cleananydebrisfrominsidethecover.

Important:If“CheckAirFilter”isnotdisplayed onthescreen,donotremovetheairlters.

InstallingtheAir-CleanerCover

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Alignthedustcapontheaircleanerltercovertothe 5o’clockposition.

3.Aligntheaircleanerltercoverwiththelterhousing (Figure80).

4.Rotatetheaircleanerltercoverclockwise,sothatthe dustcapisatthe4o’clockposition(Figure79).

5.Pushthelatchontheaircleanerltercoverinward untilitisfullyseated(Figure79).

3.Beforeremovingthelter,cleanoutalldebrisfrom theinsideofthelterbodyusinglow-pressureair(40 psi,cleananddry).

Important:Avoidusinghighpressureairwhich couldforcedirtthroughthelterintotheintake tract.Thiscleaningprocesspreventsdebrisfrom migratingintotheintakewhentheprimarylter isremoved.

4.Removetheprimarylter(Figure81).

Important:Donotcleantheusedlter.

Figure81

1.Rubber-outletvalve

2.Air-cleanerlatch4.Air-cleanerbody

3.Air-cleaner,primarylter

5.Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody .Donotuse adamagedelement.

Important:Donotcleantheusedsafetylter (Figure82).Replacethesafetylterwithanew oneafterevery3primarylterservices,orwhen indicatedbythe“CheckAirFilter”onthedisplay screen.Ifyouarenotreplacingit,donotremove thesafetylter.

Page 66

1.Safetylter

°C°F-40

-30 -20 -10 0 10 20 30 40 50

-40 -22 -4 14 32 50 68 86 104 122

All Seasons

Winter Conditions

Arctic Conditions

°C°F-40

-30 -20 -10 0 10 20 30 40 50

-40 -22 -4 14 32 50 68 86 104 122

15W -40

10W -30

5W-30

G022415

Figure82

oflowviscosityoilcandecreaseenginelifebecauseofwear (Figure83).

ToroPremiumEngineOilisavailablefromanAuthorized ToroServiceDealerineither15W -40or10W-30viscosity withAPIclassicationCH-4orhigher.Seethepartscatalog forpartnumbers.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily—Checkthe

engine-oillevel.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

6.Insertthenewprimarylterbyapplyingpressureto theouterrimoftheltertoseatitinthecanister.Do notapplypressuretotheexiblecenterofthelter.

7.Removetherubberoutletvalvefromthecover,clean thecavity,andreplacetheoutletvalve.

8.Installthecover.

ServicingtheEngineOiland Filter

Theengineisshippedwithoilinthecrankcase;however, checktheoillevelbeforeandafteryourststarttheengine.

Crankcasecapacity:7.5L(8USqt)withthelter.

Useonlyhigh-qualitySAE15W -40heavy-dutyengineoilwith anAPIclassicationofCH-4orhigher.

WhileSAE15W-40oilwithanAPIclassicationofCH-4or higherisrecommendedformostclimates,refertoFigure83 foroilviscosityrecommendationsforextremeclimates.

3.Removethedipstick(Figure84),andwipeitclean.

Figure84

Operator’sside

Note:Limiteduseoflow-viscosityoilssuchasSAE10W-30 withanAPIclassicationofCH-4orhighercanbeusedfor easierstartingandprovidingsufcientoilowatambient temperaturesbelow-5°C(23°F).However,continuoususe

Figure83

1.Dipstick

4.Insertthedipstickintotheoillltube,pullthedipstick outagain,andreadtheoillevelonthedipstick.

Note:Theoillevelonthedipstickshouldbeatthe HighmarkorbetweentheLowandHighmarks.If theoilisbelowtheLowmark,completethefollowing procedure:

A.Removethellcap(Figure85)andaddoiluntil

thelevelreachestheHighmark.Donotoverll.

Important:Useanoilcanisterwitha bendablehoseorafunneltollthemachine withoil.

Page 67

G021582

8.Aligntheoilltertotheoil-lteradapterandrotate itclockwiseuntilthesealoftheoilltercontactsthe oil-lteradapter(Figure86).

Note:Donotuseanoillterstrapwrenchtoinstall thenewoillter.Thewrenchcandentanoillterand thereforecausealeak.

9.Handtightentheoillteranadditional1/2turn (Figure86).

10.Removetheoilpanorragsyouplacedinstep3and disposeoftheusedoilaccordingtolocalcodes.

ChangingtheEngineOil

Figure85

1.Oil-llcap

B.Installtheoilllcapandthedipstick.

ChangingtheEngine-OilFilter

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Alignadrainpanorseveralragsundertheoillterand theoil-lteradapter(Figure86).

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removethedrainplug(Figure87).

Figure86

1.Oil-lteradapter2.Oillter

4.Rotatetheoilltercounterclockwiseandremovethe oillter(Figure86).

Note:Discardtheoillter.

5.Usingacleanrag,wipecleanthesurfaceoftheoil-lter adapterwheretheoillterseatswithacleanrag.

6.Fillthenewoillterwiththespecied-engineoil.

7.Applyathinlayerofthespecied-engineoiltotheseal oftheoillter.

Figure87

1.Engine-oildrainplug

3.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

4.Draintheoilintoadrainpan.

5.Whentheoilstops,installthedrainplug.

6.Changetheengine-oillter;refertoChangingthe

Engine-OilFilter(page67).

7.Installthedrainplugontothedraintting(Figure87).

8.Removetheoil-llcapfromthellerneckbypulling thecapupward.

Page 68

ServicingtheSparkArrestor (IfEquipped)

ServiceInterval:Every250hours—Clearthesparkarrestor

inthemuferofcarbonbuildup.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removethepipeplugfromtheclean-outportatthe lowersideofthemufer.

Figure88

1.Fillerneck3.Funnel

2.Oil-llcap

Note:Useafunnelwithaexible,attachedhoseto directtheengineoilintotheengine.

9.Fillthecrankcasewithapproximately7.5L(8USqt)of thespeciedengineoil;refertoServicingtheEngine

OilandFilter(page66).

10.Installtheoil-llcap.

11.Starttheengine,runitatidleforabout2minutes,and checkforoilleaks.

12.Stoptheengineandremovethekey.

13.Waitfor2or3minutesandchecktheoillevel;referto

CheckingtheEngine-OilLevel(page66).

AdjustingtheValveClearance

ServiceInterval:Aftertherst250hours

WARNING

Themufermaybehotandcouldcause injury.

Becarefulnottotouchthehotmufer.

3.Starttheengine.

4.Plugthenormalmuferexitwithablockofwoodor metalplatesothattheexhaustowwillbeforcedout oftheclean-outport.Continuetoblocktheexituntil carbondepositsceasecomingoutoftheport.

WARNING

Donotstandinlinewiththeclean-outport; hotelementscouldcauseseriousinjury.

Wearsafetyglasses.

5.Stoptheengineandreplacethepipeplug.

Every2,000hours

Refertotheengineowner’smanual,includedwiththe machine,fortheadjustmentprocedure.

Ifyoucannotadjustthevalveclearance,contactyour AuthorizedToroServiceDealerforvalveadjustment.

Page 69

FuelSystem

G021798

anddrainanywaterandsedimentfromthefuellter (Figure89).

Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis25mm(1inch) belowthebottomofthellerneck.Thisempty spaceinthetankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

Note:Ifthefuel-waterseparatorhasanywateror sediment,alsodrainthewaterandsedimentfrom thefueltank;refertoDrainingWaterfromtheFuel

Tank(page69).

5.Whencleanfuelappears,rotatethedrainvalve clockwiseuntilitisclosed.

Note:Donotovertightenthedrainvalve.

6.Primethefuelsystem;refertoPrimingtheFuel

System(page70).

DrainingWaterfromtheFuel Tank

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Placeadrainpanunderthedrainpluginthefueltank.

3.Loosenthedrainpluguntilthewaterandsediment drainout(Figure90).

DrainingWaterfromtheFuel Filter

ServiceInterval:Every50hours—Checkthefuel-water

separatorforwaterandsediment.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Alignadrainpanunderthesecondary-fuellter (Figure89).

Figure90

1.Fueltank3.Drainpan

2.Drainplug

4.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

5.Whencleanfuelappears,installthedrainplugand tightenitsecurely.

6.Checkthefueltankdrainplugforleaks.

Figure89

1.Secondary-fuellter

4.Rotatethedrainvalveatthebottomofthe secondary-fuellter2or3turnscounterclockwise,

2.Drainvalve

Page 70

PrimingtheFuelSystem

ReplacingtheFuelFilters

Note:Primethefuelsystemwheneveranyofthefollowing

occur:

•Youdrainedwaterfromthefuellter.

•Youreplacedthefuellter.

•Yourantheengineuntilthefueltankisemptyordrained

thefueltank.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Ensurethattheengineandtheexhaustsystemarecool.

4.Ensurethatthefueltankisatleast1/4full.

5.RotatetheBATTERY-DISCONNECTswitchclockwise totheONposition.

6.LocatethePRIMINGbuttononthetopofthelter adapterforthesecondary-fuellter(Figure91).

ServiceInterval:Every250hours—Replacetheprimary

andsecondary,fuellters.

ReplacingthePrimaryFuelFilter

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood;refertoOpeningtheFront

Hood(page58).

3.Placecleanragsundertheprimaryfuellter.

4.Loosenthehoseclampsandseparatetheprimaryfuel lterfromthefuelhoses(Figure92).

Note:Donotremovethehoseclampsfromthehoses.

Note:Discardthefuellter.

5.Alignthenewprimaryfuelltertothehoseswiththe arrowprintedonthelterpointingforward(Figure92).

6.Slipthehosesoverthehosettingoftheprimaryfuel lterandtightenthehoseclamps(Figure92).

7.Replacethesecondaryfuellter;refertoReplacingthe

SecondaryFuelFilter(page70).

Figure91

1.Primingbutton2.Filteradapter

7.PressdownandreleasethePRIMINGbuttonrepeatedly untilyoufeelresistancewhenpressingthePRIMING button(Figure91).

8.Iftheenginedoesnotstartafterprimingthefuel systemandmakingseveralattemptstostarttheengine, bleedthehigh-pressurefuellines;refertoyourengine owner’smanualorcontactyourAuthorizedToro ServiceDealerforassistance.

WARNING

Thefuelsystemisunderhighpressure. Bleedingthesystemwithoutproper precautionsandtrainingcouldresultininjury toyoufrominjecteduidorreorexplosion. Readtheengineowner’smanualforthe properbleedingprocedureorcontactyour AuthorizedT oroDealer.

ReplacingtheSecondaryFuelFilter

1.Removethesecondaryfuellterasfollows:

A.Cleanthesecondaryfuel-lterassemblyandthe

surroundingarea.

B.Completelydrainwaterfromthelter;referto

DrainingWaterfromtheFuelFilter(page69).

C.Firmlygraspthesecondary-fuel-lterelement,

androtatethewatersensorcounterclockwise,and removethewatersensor(Figure92).

Note:Retainthewatersensoranddiscardthe O-ring.

Page 71

Figure92

1.Filteradapter6.Hoseclamp

2.Secondary-lterelement

3.O-ring8.Primaryfuellter

4.Watersensor9.Fitting

5.Fuelsensor

D.Firmlygraspthesecondary-fuel-lterelement,

androtateitcounterclockwise,andremovethe lterfromthelteradapter(Figure92).

7.Arrow

4.Starttheengineandcheckforleaksatthefuellters.

CheckingFuelLinesand Connections

ServiceInterval:Every500hours/Yearly(whichever

comesrst)—Inspectthefuellinesand connections.

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.

DrainingandCleaningtheFuel Tank

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)—Drainandcleanthefuel tank.

Drainandcleanthetankifthefuelsystembecomes contaminatedorifthemachinewillbestoredforanextended periodoftime.Usecleanfueltoushoutthetank.Referto

DrainingWaterfromtheFuelTank(page69)fordraining

instructions.

Note:Performthisprocedurewhenthefuellevelislow ,to avoidtheneedtodrainlargevolumesoffuel.

Note:Discardthelterelement.

E.Cleanthelteradapterwithacleanrag.

2.Installthesecondary,fuellterasfollows:

A.Applyathinlmofcleanfueltothesealonthe

fuel-lterelement.

B.Alignthenewsecondary-lterelementtothe

lteradapter(Figure92).

C.Rotatethesecondary-lterelementuntiltheseal

contactsthelteradapter,thenrotatethelter elementanadditional3/4turn.

Important:Donotusealterwrenchto tightenthelter.Youcoulddamagethelter andcausealeak.

D.AlignthenewO-ringoverthewatersensor

(Figure92).

E.Alignthewatersensortothebottomofthe

secondary,fuellter(Figure92).

F.Firmlygraspthesecondary-lterelementand

rotatethewatersensorclockwiseuntilhand-tight (Figure92).

3.Primethefuelsystem;refertoPrimingtheFuel

System(page70).

Page 72

ElectricalSystem Maintenance

WARNING

Abatterycontainssulfuricacid,whichcancause seriousburns;andtheycanproduceexplosive gases.

ServicingtheBattery

ServiceInterval:Every50hours—Checkthebattery

condition

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling .

Important:Beforeweldingonthemachine,disconnect thenegativecablefromthebatterytopreventdamageto theelectricalsystem.Also,disconnecttheengineand machinecontrollersbeforeweldingonthemachine.

Note:Checkthebatteryconditionweeklyorafterevery 50hoursofoperation.Keeptheterminalsandtheentire batterycasecleanbecauseadirtybatterywilldischargeslowly. Tocleanthebattery,washtheentirecasewithasolution ofbakingsodaandwater.Rinsewithclearwater.Coat thebatterypostsandcableconnectorswithGrafo112X (skin-over)grease(ToroPartNo.505-47)orpetroleumjelly topreventcorrosion.

•Avoidcontactwithskin,eyes,orclothing;ush affectedareaswithwater.

•Iftakeninternally,drinklargequantitiesofwater ormilk. attentionimmediately.

•Keepsparks,ames,andlitcigarettesandcigars awayfromthebattery.

•Ventilatethebatterywhenyouarechargingitor usingitinanenclosedarea.

•Weareyeprotectionwhenworkingneara battery.

•Washyourhandsafterhandlingabattery.

•Keepthebatteryoutofthereachofchildren.

Do not

inducevomiting.Seekmedical

WARNING

Ifyoutrytochargeorjumpstartafrozenbattery,it couldbeexplosive,causingpersonalinjurytoyou orothersinthearea.

Topreventthebatteryelectrolytefromfreezing, keepthebatteryfullycharged.

WARNING

Exposuretobatteryacidorabatteryexplosioncan causeseriouspersonalinjury.

Beforeyouserviceabattery,wearfaceprotection, protectivegloves,andprotectiveclothing.

WARNING

•Sparksoraamecancausehydrogengasina batterytoexplode.

•Whenyoudisconnectthebatterycables, disconnectthenegative(-)cablerst.

•Whenyouconnectthebatterycables,connect thenegative(-)cablelast.

•Donotshort-circuitthebatterypostswitha metalobject.

•Donotweld,grind,orsmokenearabattery.

Note:Theelectricalsysteminthismachineis12volts.

Page 73

ChargingtheBattery

G003792

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Donotsmokenearthebatteryandkeepsparksand amesawayfrombattery.

Important:Keepthebatteryfullycharged.Thisis especiallyimportanttopreventbatterydamagewhen thetemperatureisbelow32°F(0°C).

Battery-ChargerTable

ChargersettingChargingtime

4to6amperes30minutes

25to30amperes10to15minutes

8.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricalsource,thendisconnectthecharger leadsfromthebatteryposts(Figure93).

Jump-StartingtheMachine

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Cleantheexteriorofthebatterycaseandthebattery posts.

Note:Connecttheleadsofthebatterychargerto batterypostsbeforeconnectingthechargertothe electricalsource.

4.Lookatthebatteryandidentifythepositiveand negativebatteryposts.

5.Connectthepositiveleadofthebatterychargertothe positivebatterypost(Figure93).

WARNING

Jump-startingthebatterycanproducegassesthat canexplode.

Donotsmokenearthebatteryandkeepsparksand amesawayfrombattery.

Note:Thisprocedurerequires2peopletoperform.Ensure thatthepersonmakingtheconnectionswearstheproperface protection,protectivegloves,andclothing.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.EnsurethatallcontrolsareintheNEUTRALposition.

4.Sitintheoperatorseatandhavetheotherpersonmake theconnections.

Note:Ensurethatthejumperbatteryisa12-volt battery.

Important:Ifyouareusinganothermachine forpower,ensurethatthe2machinesarenot touchingeachother.

5.Preparetostarttheengine;refertoStarting/Stopping

theEngine(page43).

6.Removethecoverfromthejumppost(Figure94).

Figure93

1.Positivebatterypost

2.Negativebatterypost

6.Connectthenegativeleadofthebatterychargertothe negativebatterypost(Figure93).

7.Connectthebatterychargertotheelectricalsource.

Important:Donotoverchargethebattery.

Note:Chargethebatteryashowninbatterycharging

table.

3.Red(+)chargerlead

4.Black(-)chargerlead

Page 74

Figure94

1.Jumper-cableclamp (positive)

2.Jumppost5.Jumper-cableclamp

3.Cover

7.Connectthepositive(+)jumpercabletothejumppost (Figure94).

8.Connectthenegative(-)jumpercabletoaground point,suchasanunpaintedboltorchassismember (Figure94).

4.Groundpoint(unpainted bolt)

(negative)

DriveSystem Maintenance

CheckingtheOilLevelforthe PlanetaryDrive

ServiceInterval:Every50hours—Checktheplanetary-drive

oillevel(Also,checkifexternalleakage isobserved).

Oilspecication:SAE85W -140APIclassicationlevelGL4

Planetarydriveoilcapacity:approximately1.4L(1.5USqt)

ToroPremiumGearOilisavailablefromanAuthorizedToro ServiceDealer.Seethepartscatalogforpartnumbers.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Cleantheareaaroundtheoil-levelplugwithacleaning solvent(Figure95).

9.Starttheengine;refertoStarting/Stoppingthe

Engine(page43).

Important:Iftheenginestartsandthenstops,

do not

motorstopsturning. motorformorethan30secondsatonetime.Wait 30secondsbeforeoperatingthestartermotorto coolthemotorandtobuildupthechargeinthe battery.

10.Whentheenginestarts,havetheotherperson disconnectthenegative(-)jumpercablefromthe frameandthendisconnectthepositive(+)jumper cable(Figure94).

operatethestartermotoruntilthestarter

Do not

operatethestarter

Figure95

1.Oil-levelplug2.Oil-drainplug(6o’clock position)

3.Rotatetheplanetarydriveuntiltheoillevelandthe oil-drainplugsareverticaltotheground(atthe6 o’clockposition)asshowninFigure95.

4.Removetheoil-levelplug(Figure95).

Note:Theoilleveliscorrectwhenitisuptothe bottomoftheoil-levelplughole.

5.Iftheoilisbelowthebottomofthehole,addthe speciedoiluntiltheoilislevelwiththebottomof thehole.

6.Installandtightentheoil-levelplug.

7.Repeatsteps1through6tochecktheplanetary-drive oillevelontheothersideofthemachine.

Page 75

ChangingtheOilforthe PlanetaryDrive

ServiceInterval:Aftertherst250hours—Changethe

planetaryoil.

Every800hours—Changetheplanetaryoil(oryearly, whichevercomesrst).

Note:Changetheoilwhenitiswarm,ifpossible.

1.Parkthemachineonalevelsurface.

2.Cleantheareaaroundtheoil-levelplug(Figure95).

3.Rotatetheplanetarydriveuntiltheoil-drainplugis directlybelowtheoil-levelplug(Figure95).

4.Stoptheengineandremovethekey.

5.Placeadrainpanundertheoil-drainplug.

6.Removetheoil-levelplugandtheoil-drainplug.

7.Installtheoil-drainplug.

8.Fillthechaindriveplanetarywithoiluntiltheoileven withthebottomoftheoil-levelplughole.

9.Installtheoil-levelplug.

10.Repeatsteps1through9tochangetheplanetary-drive oilontheothersideofthemachine.

CheckingtheOilforthe GearboxDrive

ServiceInterval:Aftertherst100hours—Checkthe

gearboxdriveoil.

Every500hours—Checkthegearboxdriveoil(or yearly,whichevercomesrst).

Oilspecication:SAE85W -140APIclassicationlevelGL4

Planetary-driveoilcapacity:approximately2.7L(5.75US

pt)

Figure96

1.Sight-glass

3.Removethebreathercapandaddtheoilintothe gearboxdriveuntiltheoillevelonthesight-glassisat leasthalffull(Figure96).

ChangingtheOilforthe GearboxDrive

ServiceInterval:Aftertherst100hours—Changethe

gearbox-driveoil.

Every500hours—Changethegearbox-driveoil(or yearly,whichevercomesrst).

Note:Changetheoilwhenitiswarm,ifpossible.

1.Parkthemachineonalevelsurfaceandmovethe carriageallthewaytotherearstop.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Checktheoillevelonthesight-glassonthegearbox drive(Figure96).

Note:Theoillevelshouldcoverhalfofthesight-glass.

Page 76

9.Placetheguardbackintoplaceandinstallthe2bolts (BoxAofFigure97).

10.Installthe2otherboltssecuringthelidontothe gearbox(BoxAofFigure97).

11.Torquetheboltsto23to29N∙m(17to21ft-lb).

ServicingtheTracks

ServiceInterval:Beforeeachuseordaily—Checkthetrack

tension.

WARNING

Greaseinthehydraulictrackishighlypressurized; ensurethatthetrack-tensiongreasevalveisnot loosenedmorethanonerevolutionatatime.

Ifyouremovethetrack-tensiongreasevalvefound inthehydraulic-tracktensionerorloosenittoo much,greasecanbereleasedandmaycause seriousinjuryordeath.

Figure97

2.Stoptheengineandremovetheignitionkey.

3.Removethe4boltsontheguardplateandgearbox (BoxAofFigure97).

4.Removetheguardplate(BoxAofFigure97).

5.Removethecoveronthegearboxandsyphontheoil out(BoxBofFigure97).

6.Fillthegearboxwithoiluntiltheoillevelinthesight glassismorethanhalffull(Figure96).

7.Cleanthesealantoffofthegearboxboxandcover (Figure98).

TighteningtheTrackTension

Ifthetrackseemsloose,tightenthetracktensionasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removedirtanddebrisfoundaroundthetrack-tension greasevalve(Figure99).

Important:Ensurethattheareasurrounding thetrack-tensiongreasevalveiscleanbefore beginningtoadjustthetracktension.

3.Removetheretainingboltsandcoverthathousethe track-tensiongreasevalve.

4.Applygreasetothettinguntilthetensionreaches 22,063kPa(3,200psi)asshowninFigure99.

Figure98

8.Putnewautomotive-gradeRTVsealantaroundthe edgeofthecover(BoxBofFigure98).

Figure99

Track-tensiongreasevalveshown

Page 77

5.Removeexcessgreasefromaroundthevalve.

6.Installthecoverandretainingbolts.

7.Repeatsteps2through6totightenthetracktension ontheotherside.

CoolingSystem Maintenance

Coolantspecication:50/50solutionofethylene-glycol antifreezeandwaterorequivalent

LooseningtheTrackTension

Ifthetrackseemstight,loosenthetracktensionasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removedirtanddebrisfoundaroundthetrack-tension greasevalve(Figure99).

Important:Ensurethattheentirearea surroundingthetrack-tensiongreasevalveisclean beforebeginningtoadjustthetracktension.

3.Removetheretainingboltsandcoverthathousethe track-tensiongreasevalve.

4.Turnthetrack-tensiongreasevalvecounterclockwise nomorethan1revolution(Figure99).

Note:Aone-revolutionturnwillreleasegreaseand loosenthetrack.

5.Whenthetensionreaches3,200psi,turnthe track-tensiongreasevalveclockwisetotightenit.

6.Removeexcessgreasefromaroundthevalve.

7.Installthecoverandretainingbolts.

8.Repeatsteps2through7toloosenthetracktensionon theotherside.

EngineandRadiatorcoolantcapacity:16.77L(17.7US qt)

WARNING

Ifyouremovetheradiatorcapfromahotengine, hotcoolantcouldspray,causingscalding.

•Wearfaceprotectionwhenopeningtheradiator cap.

•Allowthecoolingsystemtocooldowntobelow 50°C(120°F)beforeremovingtheradiatorcap.

•Followtheinstructionsforcheckingthe maintainingtheenginecoolingsystem.

WARNING

Coolantistoxic.

•Keepcoolantawayfromchildrenandpets.

•Ifyouarenotusingthesamecoolantagain, disposeofitaccordingtolocalenvironmental regulations.

Page 78

CheckingtheCoolantLevelin

G022007

theReservoir

ServiceInterval:Beforeeachuseordaily

Important:Donotremovetheradiatorllercapduring thisprocedure.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Allowtheenginetocool.

3.Openthefronthood.

4.Checkthecoolantlevelinthereservoir(Figure100).

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Allowtheenginetocool.

3.Openthefronthoodandrearhood.

4.Removetheradiatorcapfromthellerneckofthe radiatorandcheckthecoolantlevel(Figure100and

Figure101).

Note:Thecoolantshouldbeuptothellerneck.

Figure100

1.Reservoir

5.Addthespeciedcoolantuntilthecoolantlevelis1/2 thereservoircapacity .

Note:Ensurethatthecoolantsolutionisthoroughly mixedbeforellingthereservoir.

2.Coolantlevel(1/2reservoir height)

CheckingtheCoolantLevelin theRadiator

ServiceInterval:Every50hours

WARNING

Iftheenginehasbeenrunning,theradiatorwillbe pressurizedandthecoolantinsidewillbehot.If youremovethecap,coolantmaysprayout,causing severeburns.

•Donotremovetheradiatorcaptocheckcoolant levels.

•Donotremovetheradiatorcapwhentheengine ishot.Allowtheenginetocoolforatleast15 minutesoruntiltheradiatorcapiscoolenough totouchwithoutburningyourhand.

Figure101

1.Reservoir

2.Coolantlevel(1/2reservoir height)

5.Ifthecoolantlevelislow,addcoolantuntilthelevelis uptothebottomofthellerneck(Figure101).

Important:Donotoverlltheradiator.

Note:Iftheradiatorcoolantlevelislowandthe

coolantreservoirlevelisattheFullmark,checkforair leaksinthehosebetweentheradiatorandthecoolant reservoir.

6.Installtheradiatorllercap,ensuringthatitistightly sealed(Figure101).

7.Iftheairtemperatureisbelow0°C(32°F),mixthe ethyleneglycolandwatercompletelybyrunningthe engineatoperatingtemperaturefor5minutes.

3.Coolantlevel(bottomof radiatorneck)

4.Radiatorcap

Note:Thecoolingsystemislledwitha50/50solutionof waterandethylene-glycolantifreeze.

Page 79

CheckingtheConditionof Cooling-SystemComponents

ServiceInterval:Every300hours/Yearly(whichevercomes

rst)

Checktheconditionofthecoolingsystemforleaks,damage, dirt,andloosehosesandclamps.Clean,repair,tighten,and replacethecomponentsasnecessary.

CheckingtheConcentrationof theCoolant

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)—Checktheconcentration ofthecoolantbeforethewinterseason.

Testtheconcentrationofethyleneglycol-basedantifreeze inthecoolant.Ensurethatthecoolanthasa50%ethylene glycoland50%watermixtureorequivalent.

Note:A50%ethyleneglycoland50%watermixturewill protecttheengineto-37°C(-34°F)throughouttheyear.

Usingaconcentrationtester,checktheconcentrationof thecoolantmixturetoensurethatitis50%ethyleneglycol and50%waterorequivalent;refertothemanufacturer’s instructionsfortesting.

CleaningtheCoolingSystem

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)(Cleanthecoolingsystem ifthecoolantbecomesdirtyorrust colored.)

DrainingtheCoolantfromtheSystem

Important:Donotpourcoolantontothegroundorinto

anunapprovedcontainerthatcanleak.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Allowtheenginetocool.

3.Openthefronthood.

Figure102

1.Radiatordrainplug

6.Openthedrainplugfortheradiatorandallowthe coolantsystemtodraincompletely.

Note:Disposeoftheusedcoolantproperlyaccording tolocalcodes.

7.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

8.Closethedrainplug(Figure102).

FlushingtheCoolingSystem

Engineandradiatorcoolantcapacity:16.8L(17.7USqt)

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Conditionthecoolingsystemasfollows:

A.Ensurethatthecoolantisdrainedfromthe

radiatorandthatthedrainplugisclosed;referto

DrainingtheCoolantfromtheSystem(page79).

B.Addacoolingsystemcleaningsolutiontotheto

theradiatorthroughthellerneck(Figure103).

Note:Usecleaningsolutionof21g(12ozdry) ofsodiumcarbonateforevery17L(18USqt) ofwater;otherwise,useacommerciallyavailable equivalent.Followthedirectionsthatcomewith thecleaningsolution.

4.Removetheradiatorcap(Figure101).

5.Placeadrainpanunderthedrainplug(Figure102).

Note:Thecoolantcapacityofboththeengineand theradiatoris16.8L(17.7USqt).

Page 80

D.Operatetheenginefor5minutesoruntilthe

coolanttemperatureindicates82°C(180°F),and thenstoptheengine.

CAUTION

Thewaterishotandcancauseburns.

Stayawayfromthedischargeendofthe coolantdrainplug.

Figure103

1.Fillerneck(radiator)3.Coolantsystemcleaning solution

2.Funnel

C.Closethedrainplug(Figure102).

Important:Donotinstalltheradiatorcap.

D.Operatetheenginefor5minutesoruntilthe

coolanttemperatureindicates82°C(180°F),and thenstoptheengine.

CAUTION

Thecleaningsolutionishotandcan causeburns.

Stayawayfromthedischargeendofthe coolantdrain.

E.Openthedrainplugfortheradiator,anddrain

thecleaningsolutionintoadrainpan.

F.Cleanthethreadsonthedrainplugandapply3

layersofPTFEsealingtape.

G.Closethedrainplug.

3.Flushthecoolingsystemasfollows:

A.Opentheller-neckcap.

B.Filltheradiatorwithcleanwater(Figure104).

E.Openthedrainpluganddrainthewaterintoa

drainpan.

F.Cleanthethreadsonthedrainplugandapply3

layersofPTFEsealingtape.

G.Ifthewaterdrainedfromtheradiatorisdirty,

performsteps3-Athrough3-Euntilthewater drainedfromtheradiatorisclean.

H.Closethedrainplug(Figure102).

FillingtheSystemwithCoolant

Important:Youmustllthecoolingsystemproperlyto

preventairlocksinthecoolingpassages.Failingtovent thecoolingsystemproperlycanseverelydamagethe coolingsystemandengine.

Important:Useamixtureof50%ethyleneglycoland 50%watermixtureorequivalentinthemachine.The lowestambientoperatingtemperatureforthismixture isabove-37°C(-34°F).Iftheambienttemperatureis lower,adjustthemixture.Useamixtureofethylene glycolandwaterorequivalentinthemachineallyear.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removetheradiatorcap(Figure101).

3.Filltheradiatorwithcoolantuntiltheuidlevelisup tothebottomofthellerneck(Figure105).

Note:Thecoolantcapacityofboththeengineand theradiatoris16.8L(17.7USqt).

1.Fillerneck

2.Funnel

C.Closetheller-neckcap.

Figure104

3.Cleanwater

Page 81

G022028

BeltMaintenance

ServicingtheEngine-Drive Belt

WARNING

Contactingarotatingbeltcancauseseriousinjury ordeath.

Stoptheengineandremovetheignitionkeybefore workingnearbelts.

Figure105

1.Coolantlevel(atthe bottomofthellerneck)

2.Fillerneck

4.Installtheradiatorcap(Figure101).

5.Fillthecoolantreservoirwithcoolantuntilitisfull.

6.Installthecoolantreservoircap.

7.Starttheengineandrunitathalfthrottlefor5minutes.

8.Stoptheengineandremovethekey.

9.Wait30minutes,thenchecktheuidlevelinthe coolantreservoir.Ifitislow,addcoolant.

3.Coolant(50/50ethylene glycolandwateror equivalent)

CheckingtheConditionoftheBelt

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Inspectthebeltforcuts,cracks,loosecords,grease,oil, twisting,orsignsofabnormalwear(Figure106).

Note:Replacethebeltifitisexcessivelywornor damaged.

Page 82

CheckingtheTensionoftheBelt

AdjustingtheTensionoftheBelt

ServiceInterval:Every1,000hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Alignastraightedgeoverthedrivebeltandacrossthe pulleysasshowninFigure106.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Loosenthenutandboltatthepivotpointforthe alternator(Figure107).

Figure107

1.Adjustmentbolt3.Alternator

2.Nut(alternatorpivotpoint)4.Bolt(alternatorpivotpoint)

Figure106

4.Pressthebeltdownatthemidwaypointbetweenthe fanpulleyandthealternatorpulleyasshowninFigure

106.

Note:Therangeofbeltdeectionbetweenthe straightedgeandthebeltshouldbe7to9mm(0.28to

0.35inches),underaloadof10kg(22lb).

5.Ifthetensionofthebeltisaboveorbelowthespecied range,adjustthedrivebelttension;refertoAdjusting

theTensionoftheBelt(page82).

4.Loosentheadjustmentboltonthealternator(Figure

107).

5.Movethealternatorawayfromtheenginetoincrease thebelttension;movethealternatortowardtheengine todecreasethebelttension(Figure107).

6.Tightenthealternatoradjustmentbolt(Figure107).

7.Checkthetensionofthebelt;refertoCheckingthe

TensionoftheBelt(page82).

8.Ifthebelttensioniscorrect,tightenthenutandbolt atthepivotpointforthealternator(Figure107); otherwiserepeatsteps4through7.

Page 83

HydraulicSystem Maintenance

ServicingtheHydraulicFluid

Thehydraulicreservoirislledatthefactorywith approximately102L(27USgallons)ofhigh-qualityhydraulic uid.Checkthelevelofthehydraulicuidbefore theengineisrststartedanddailythereafter.The recommendedreplacementuidfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein 5gallonpailsor55gallondrums.ContactyourAuthorized ToroDealerforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.W edonot recommendtheuseofsyntheticuid.Consultwithyour lubricantdealertoidentifyasatisfactoryproduct.

Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehindtheir recommendation.

HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46

MaterialProperties:

42.2cStat40°C(104°F) Viscosity,ASTMD445

7.8cStat100°C(212°F)

ViscosityIndexASTM D2270

PourPoint,ASTMD97-6°C(-42°F)

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskinit mustbesurgicallyremovedwithinafewhours byadoctorfamiliarwiththistypeofinjury. Gangrenemayresultifthisisnotdone.

•Keepyourbodyandhandsawayfrompin-hole leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Makesurethatallhydraulic-uidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretohydraulicsystem.

CheckingtheHydraulicFluid

ServiceInterval:Beforeeachuseordaily

Checkthehydraulicuidasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Wait10minutestoallowtheenginetocoolandthe hydraulicoiltostabilize.

158

3.Openthefronthood.

4.Lookatthesightgaugeonthehydraulictankandcheck theleveloftheoil(Figure108).

IndustrySpecications:VickersI-286-S(QualityLevel),

VickersM-2950-S(Quality

Level),DenisonHF-0

Note:Manyhydraulicuidsarealmostcolorless,makingit difculttospotleaks.Areddyeadditiveforthehydraulic systemoilisavailablein20mL(2/3oz)bottles.Onebottleis sufcientfor15-22L(4-6gallons)ofhydraulicoil.Orderthe hydraulicoilfromyourAuthorizedToroDealer.

Note:Ifambientoperatingtemperaturesexceed43°C(110° F),contactToroforuidrecommendations.

Page 84

G022167

ChangingtheHydraulic-FluidReturn Filter

ServiceInterval:Every500hours/Every6months

(whichevercomesrst)

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Cleantheareaaroundthellerneckandcapofthe hydraulictank.

4.Openthehydraulic-tankcap(Figure109).

Figure108

1.Hydraulic-tankbreather

2.Hydraulic-tankcap

3.Fulloillevel(operatingtemperature)

4.Lowoillevel

5.Ifthelevelislow,openthehydraulic-tankcap,adda smallamountofoilandwait2minutesfortheoillevel tostabilizeinthesightgauge(Figure108).

Note:Theoillevelisbetween1/2to2/3fullinthe sightgaugewhentheoilisatambienttemperatureorif theenginehasnotyetbeenstartedfortheday.

6.Continuetoaddtheappropriateuidinsmall incrementsuntilitreachesFullonthesightgauge (Figure108).

7.Installcapontothellerneck.

Figure109

1.Hydraulic-tankcap

5.Discardtheoldhydraulic-uidreturnlter.

6.Installanewhydraulic-uidreturnlter.

ChangingtheHydraulic-PressureFilter

ServiceInterval:Every500hours/Every6months

(whichevercomesrst)

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Placeadrainpanunderthelter.

4.Usingalterwrench,removethehydraulic-pressure lter(Figure110).

Page 85

Figure110

4.Placealargedrainingcontainerunderthehydraulic uidtank.

5.Removethedrainplugfromthebottomofthetank.

6.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

7.Drainthehydraulicuidowintothecontainer.

Important:Thecapacityofthehydraulic-uid tankis102L(27USgallons),soensurethatyou haveacontainerofatleast114L(30USgallons) todraintheuidinto.

8.Installthedrainplugwhenthehydraulicuidstops draining.

1.Hydraulic-pressurelter

5.Discardtheoldlter.

6.Applyathinlayerofhydraulicoiltotheo-ringofthe lter.

7.Installandtightenthenewlterwithalterwrench.

8.Starttheengine,letitrunidleforapproximately 1minute,thencheckforleaksaroundthe hydraulic-pressurelter.

ChangingtheHydraulicFluid

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)

Important:Iftheuidbecomescontaminated,contact yourAuthorizedT oroDealer,becausethesystemmust beushed.Contaminateduidlooksmilkyorblack whencomparedtocleanoil.

Important:Useofanyotherltermayvoidthewarranty onsomecomponents.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

9.Cleantheareaaroundtheltermountingareas.

10.Placeadrainpanunderthelterandremovethelter (Figure109).

11.Lubricatetheltergasketofeachnewlterandll themwithhydraulicuid.

12.Ensurethattheltermountingareasareclean.

13.Screwtheltersonuntilthegasketscontactsthe mountingplates;thentightenthelteranadditional 1/2turn.

14.Fillthereservoirwithhydraulicuid.

Important:Useonlythehydraulicuids specied.Otheruidscouldcausesystem damage.

15.Installthereservoircap.Starttheengineanduseall ofthehydrauliccontrolstodistributehydraulicuid throughoutthesystem.Alsocheckforleaks;thenstop theengine.

16.Checktheuidlevelandaddenoughtoraiselevelthe leveltotheFullmarkonthedipstick.Donotoverll.

2.Openthefronthood.

3.Raisethemachineusingproperequipment.

WARNING

Raisingtherearoftheunitrelyingsolely onmechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingtheunittofall,which couldcauseinjuryordeath.

Do not

jacksforsupport.

Useadequatejackstandsorequivalent support.

relysolelyonmechanicalorhydraulic

Page 86

CheckingtheHydraulicLinesand

G0221 19

Hoses

ServiceInterval:Every2years—Replacemovinghoses.

Drilling-uidPump Maintenance

Inspectthehydrauliclinesandhosesdailyforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Seekimmediatemedicalattentionifuidis injectedintoskin.

HydraulicSystemTestPorts

Thetestportsareusedtotestthepressureinthehydraulic circuits.ContactyourAuthorizedToroDealerforassistance.

Servicingthe Drilling-Fluid-PumpOil

Thedrilling-uidpumpisshippedwithoilinthecrankcase; however,checktheoillevelbeforeandafteryourststart theengine.

Thecrankcasecapacityis1.9L(2USqt).

Useonlyhigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4or

higher

•Oil:SAE30-weight,non-detergentoilabove0°C(32°F)

ToroPremiumEngineOilisavailablefromyourdealer.See thepartscatalogforpartnumbers.Also,refertotheEngine Operator'sManual,includedwiththemachine,forfurther recommendations.

CheckingtheDrilling-Fluid-PumpOil Level

ServiceInterval:Beforeeachuseordaily—Checkthe

drilling-uid-pumpoillevel.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Opentherearhood.

3.Removetheoildipstick(Figure111).

Figure111

1.Oil-llline

Page 87

4.Ensurethattheoilisattheoil-lllineasshownin

G0221 18

G022139

G022140

Figure111.

Note:Iftheoilisbelowtheoil-llline,refertostep

8ofChangingtheDrilling-FluidPumpOil(page87)

andaddthenecessaryamountofoil.

ChangingtheDrilling-FluidPumpOil

ServiceInterval:Every500hours—Changethedrilling-uid

pumpoil.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Opentherearhood.

3.Allowtheenginetocool.

4.Removethedrainplugandplaceadrainpanunderthe drain-plughole(Figure112).

PreparingtheDrilling-Fluid SystemforColdWeather

Preparethemachineasfollowsafterdrillingifthetemperature willbebelow0°C(32°F).

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Preparethemachinetocirculatetheantifreezeas follows:

A.Opentherearhood.

B.Placeadrainpanunderthedrillspindleforthe

leakedantifreeze(Figure113).

Figure112

1.Oil-llercap

2.Drainplug

3.Drainpan

5.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

6.Allowalloftheoiltodrainfromdrainplugintothe oilpan(Figure112).

7.Installthedrainplug.

8.Removetheoil-llercap(Figure112)andadd approximately1.9L(2qt)ofoil,oruntiltheoilreaches theoil-lllineonthedipstickasshowninFigure111.

Figure113

1.Drillspindle2.Drainpan

C.Ensurethatthecapisinstalledonthedrilling-uid

pumpinlet(Figure114).

Figure114

1.Drilling-uidpumpinlet

D.Removethecapfromtheantifreezetankforthe

drilling-uidpump(Figure115).

Page 88

G022141

Figure115

G022142

1.Antifreeze-tankcap2.Antifreezetank

E.Ensurethatthetankisfullofantifreeze(Figure

115).

3.Circulatetheantifreezeasfollows:

A.Opentheantifreezevalveonthefrontsideofthe

drilling-uidpump(thelowervalve)asshownin

Figure116.

Cleaning

CleaningwiththeSpray-Hose Attachment

ServiceInterval:Beforeeachuseordaily

Themachinecomeswithaspray-hoseattachmentthatyou canusetocleanthemachineandpipes.

Important:Donotsprayanyelectroniccomponentof themachineandensurethatthehoodisdownbefore cleaningthemachinewiththespray-hoseattachment.

Important:Iftheoutsidetemperatureisbelowfreezing, refertoPreparingtheDrilling-FluidSystemforCold

Weather(page87)beforecleaningthemachine.

Tousethespray-hoseattachment,performthefollowing procedure:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Ensurethatthespray-hoseattachmentswitchisinthe OFFposition(Figure117).

Figure116

1.Valveintheclosedposition2.Valveintheopenposition

B.StartthemachineandturnOnthedrilling-uid

pump.

C.Addantifreezetothetankasneeded(Figure115).

D.Whentheantifreezecomesoutofthedrillspindle

4.Turnthemachineoff.

5.Installthecapontotheantifreezetank(Figure115).

6.Closetheantifreezevalve(Figure116).

(Figure113),turnthepumpoff.

Figure117

1.Spray-hoseattachmentswitch(Offposition)

3.Opentherearhood.

4.Turnthedrilling-uidvalveclockwisetotheOFF position(Figure118).

Page 89

7.Turnthedrilling-uidpumptotheONposition throughthedisplayscreen;refertotheMainDrill FunctionsDisplayedinthePressureScreeninthe SoftwareGuide.

8.Usingthespray-hoseattachment,holddownthelever andspraydownthemachineandpipes.

CleaningPlasticandResin

Figure118

1.Drilling-uidvalve(Offposition)

5.Connectthespray-hoseattachmenttothetting (Figure119).

Figure119

1.Fittingforthespray-hoseattachment(end)

Parts

Avoidusinggasoline,kerosene,paintthinner,etc.when cleaningplasticwindows,theconsole,theinstrumentcluster, themonitor,gauges,etc.Useonlywater,mildsoap,andasoft clothwhenyoucleantheseparts.

Usinggasoline,kerosene,paintthinner,etc.tocleanaplastic orresinpartwillcauseittodiscolor,crack,ordeform.

6.Turnthespray-hoseattachmentswitchtotheON position(Figure120).

Figure120

1.Spray-hoseattachmentswitch(Onposition)

Page 90

Storage

1.Stoptheengineandremovethekey.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild detergentandwater.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,engine,hydraulic pumps,andmotors.

3.Servicetheaircleaner;refertoServicingthe

Air-CleaningSystem(page63).

4.Greasethemachine;refertoGreasingtheMachine

(page60).

5.Chargethebattery;refertoChargingtheBattery(page

73).

6.Checkandadjustthetracktension;refertoServicing

theTracks(page76).

7.Checkthecoolantbeforewinterstorage;referto

CheckingtheCoolingSystem(page43).

8.Preparethedrilling-uidpumpforcoldweather; refertoPreparingtheDrilling-FluidSystemforCold

Weather(page87).

9.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

11.Storethemachineinaclean,drygarageorstoragearea. Removethekeyfromtheignitionswitchandkeepitin amemorableplace.

12.Coverthemachinetoprotectitandkeepitclean.

Page 91

Troubleshooting

Problem

Thestarterwillnotcrank.

Theenginecranks,butwillnotstart.

PossibleCauseCorrectiveAction

1.TheBATTERY-DISCONNECTswitchisin theOFFposition.

2.Theelectricalconnectionsare corrodedorloose.

3.Afuseisblownorloose.3.Correctorreplacethefuse.

4.Thebatteryisdischarged.

5.Therelayorswitchisdamaged.

6.Astarterorstartersolenoidis damaged.

7.Theinternalenginecomponentshave seized.

1.Anincorrectstartingprocedurewas used.

2.Thefueltankisempty .2.Fillthetankwithfreshfuel.

3.Thefuelshut-offvalveisclosed.3.Openthefuelshut-offvalve.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow.

9.Theaircleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Thefuelgradeisimproperforcold weatheruse.

12.Thereislowcompression.

13.Theinjectionnozzlesorpumpare malfunctioning.

14.TheETRsolenoidisbroken.

1.TurntheBATTERY-DISCONNECTswitch totheONposition.

2.Checktheelectricalconnectionsfor goodcontact.

4.Chargethebatteryorreplaceit.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

1.RefertoStartingandStoppingthe Engine.

4.Drainandushthefuelsystem,then addfreshfuel.

leaksatthefuelhoseconnectionsand ttingsbetweenthefueltankandthe engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).

11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelofthe propergradeforambienttemperature conditions.Youmayneedtowarmthe entiremachine.

12.ContactyourAuthorizedService Dealer.

13.ContactyourAuthorizedService Dealer.

14.ContactyourAuthorizedService Dealer.

Page 92

Problem

PossibleCauseCorrectiveAction

Theenginestarts,butwillnotkeep running.

Theengineruns,butknocksormisses.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter .

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Thefuelgradeisimproperforcold weatheruse.

6.Thesparkarrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleednozzlesandcheckforairleaksat

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjectionpumptimingisincorrect.

7.Thereisexcessivecarbonbuild-up.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.

6.Cleanorreplacethesparkarrestor screen.

Dealer.

1.Drainandushthefuelsystem;add freshfuel.

2.RefertoEngineOverheats.

thefuelhoseconnectionsandttings betweenthefueltankandengine.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

8.ContactyourAuthorizedService Dealer.

Theenginewillnotidle.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter .

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thereislowcompression

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

Dealer.

7.ContactyourAuthorizedService Dealer.

Page 93

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Thereisexcessiveblacksmokeinthe exhaust.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe radiator.

3.Thecrankcaseoillevelisincorrect.

4.Thereisexcessiveloading.4.Reducetheloadandusealower

5.Theincorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

1.Thereisexcessiveloading.1.Reducetheloadandusealower

2.Theaircleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.3.Drainthefuelsystemandrellwith

4.Theinjectionpumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleanthesidepanel screenswitheveryuse.

3.Fillordraintothefullmark.

groundspeed.

freshfuel.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

groundspeed.

speciedfuel.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Thereisexcessivewhitesmokeinthe exhaust.

Theenginelosespower.

1.Theenginetemperatureislow.

2.Theglowplugsareinoperative.

3.Theinjectionpumptimingisincorrect.

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Thecrankcaseoillevelisincorrect.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Theengineisoverheating.

6.Thesparkarrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Thereislowcompression

9.Thefueltankventisrestricted.9.ContactyourAuthorizedService

10.Theinjectionpumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.Checkthethermostat.

2.Checkthefuse,glowplugs,andwiring.

3.ContactyourAuthorizedService Dealer.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

2.Fillordraintothefullmark.

4.Drainandushthefuelsystem;add freshfuel.

5.RefertoEngineOverheats.

6.Cleanorreplacethesparkarrestor screen.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

8.ContactyourAuthorizedService Dealer.

Dealer.

10.ContactyourAuthorizedService Dealer.

11.ContactyourAuthorizedService Dealer.

Page 94

Index

811.............................4,31–32

Accessories................................30

Addingdrillpipes..........................51

Addingfuel.................................41

Air-cleaningsystem

Checkingtheair-cleanerindicator.....65

Cleaningthedustvalve................64

Coverlatch..............................64

Installingthecover......................65

Removingthecover....................64

Servicing................................90

Servicingtheair-cleanercover........64

Servicingthelters.....................65

Antifreezetank

Drilling-uidsystem.....................88

Attachments...............................30

Auto-drill-speedcontrols..............23–24

Backreaming...............................52

Battery

Charging.................................90

Disconnectswitch......................43

Jump-starting...........................73

Safety.................................8,72

Servicing................................72

Battery-disconnectswitch................43

Beginning-of-bore-at-depthpoint.........34

Belt

Engine-drive

Adjustingtension.....................82

Checkingcondition...................81

Checkingtension.....................82

Bentblade.................................45

Bentoniteclay.............................48

Biodieselfuel (SeeFuel) Bits

Drill.......................................45

Blade

bent......................................45

Straight..................................45

Trianglepoint(rock)....................45

Bleedingthefuelsystem (SeePrimingthefuelsystem) Bore

Addingdrillpipes.......................51

Beginning-of,at-depthpoint...........34

Depth....................................34

Depthtable..............................34

Drilling...................................49

End-of,at-depthpoint..................34

Entry.....................................34

Determining...........................34

Entrypitch...............................34

Entryshaft...............................51

Exit.......................................34

Exiting...................................52

Horizontalshaft.........................52

Mapping.................................38

Markingandpreparing.................39

Obstacles................................34

Planning.............................32,34

Startingtherstpipe...................49

Steering.................................51

Boringtheentryshaft.....................51

Button

Engine-start.............................22

Engine-stop.....................22,28,74

Front

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Lower

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Rear

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Cam (SeePipecam)

Carbidestep-wingcutter..................52

Carriage (SeeDrillcarriage) Carriagepressure

Adjusting................................43

Castconepacker..........................52

Chargingthebattery......................90

Cleaning...............................88–89

Cleaningthecrankcaseventtube.......63

Coldweather

Preparation..............................90

Communicationlines

Safetyprecautions........................7

Connectingthereamerandproduct.....53

Controlpanel..............................22

Location.............................18,21

Rear.....................................27

Controls

Auto-drillspeed.....................23–24

Drillframe...............................28

Drillpendant.............................29

Drillinguid..........................25–26

Drivependant...........................43

Leftjoystick—ModeI...................23

Leftjoystick—ModeII..................24

Rightjoystick—ModeI.................25

Rightjoystick—ModeII.................26

Sectioncontents........................21

Stabilizer................................28

Stake-downlevers..................29,47

Coolant

Capacity.................................77

Checkingtheconcentration............79

Checkingthelevelintheradiator......78

Checkingthelevelinthereservior....78

Draining.................................79

Filling....................................80

Flushing.................................79

Specication............................77

Coolingsystem

Checkingtheconditionofcomponents79

Cleaning.................................79

Coolantconcentration

Checking..............................79

Coolantlevelintheradiator

Checking..............................78

Coolantlevelinthereservior

Checking..............................78

Draining.................................79

Filling....................................80

Flushing.................................79

Covers

Operator-controls.......................54

Crystallinesilica

Safetyprecautions......................32

Cylinderlock...............................59

Installing.................................59

Removing...............................59

Dangerzone

Drilling.....................................6

Driving.....................................5

Decals........................................9

DeployingtheZap-Alertsystem..........46

Depthtable................................34

Determiningtheboreentrypoint.........34

Dieselfuel (SeeFuel)

Safety......................................4

DirectionalDrilling

Concept.................................39

Disabledmachine

Moving...................................56

Drainingthefueltank.....................71

Drainingwater

Fuellter................................70

Fueltank................................71

Drillbits....................................45

Drillcarriage

Adjustingthepressure.................43

High-speedmovement.............25–26

Location.............................18,20

Pullrearward........................25–26

Thrustforward......................25–26

Drillframe

Controls.................................28

Drillhead

Installing.................................50

Setup....................................45

Steering.................................51

Drillpendant...............................29

Drillpipe

Adding...................................51

Loadingintothepipeholder...........41

Removing...............................54

Startingtherst.........................49

Wiper....................................53

Drillspindle

Location.................................20

Spinclockwise......................24–25

Spincounterclockwise..............24–25

Drill-frametiltlever........................28

Drill-pendantreceptacle..............27,29

Drilling......................................49

Addingdrillpipes.......................51

Directional

Concept...............................39

Entryshaft...............................51

Horizontalshaft.........................52

Settingup...............................45

Startingtherstpipe...................49

Steering.................................51

Drillingdangerzone.........................6

Drillinguid

Pump

Changingtheoil......................87

Checkingtheoillevel................86

Page 95

Connectingtoauidsource.........48

Connectingtoanaturalwater

source............................49

Connectingtomixingsystem........48

Servicingtheoil......................86

Drillinguidcontrols...................25–26

Drillingsafety................................6

Drilling-uidsystem

Coldweatherpreparation..............90

Drilling-uid-pumpinlet

Location.................................19

Drivependant..............................43

Drive-directionjoystick....................28

Drive/drillswitch...........................22

Drive-pendantreceptacle.........27,29,43

Drive-speedswitch....................28–29

Drivingdangerzone.........................5

Drivingthemachine.......................43

Dustvalve

Cleaning.................................64

Electricstrikealarm (SeeZap-Alertsystem) Electricallines

Safetyprecautions...................7,32

Elevator (SeePipeelevator)

End-of-bore-at-depthpoint...............34

Engine

Coolingsystem.........................77

Drivebelt

Servicing..............................81

Jump-starting...........................73

KeySwitch..............................27

Oil

Changing.............................67

Checkingthelevel...................68

Oiliter

Changing.............................67

ServicingtheAir-cleaningsystem.....90

ServicingtheOilandFilter.............68

Sparkarrestor

Servicing..............................68

Speedswitch........................22,28

Startbutton..............................22

Starting..................................74

Stopbutton..........................22,28

Stopping.................................74

Valveclearance.........................68

Venttube (SeeCleaning)

Engine-heatinglight.......................27

Entrypitch.................................34

Entryshaft

Boring....................................51

Exit-sidelockout

Drill-enabledlight.......................22

Reciever.................................27

Reset....................................22

Resetlight...............................22

Resetswitch............................22

System..................................27

Transmitter..............................27

Exit-side-lockoutSystem

Reciever.................................27

System..................................27

Transmitter..............................27

Exitingtheground.........................52

Fiber-opticlines

Safetyprecautions........................7

Filter

Air-cleaner...............................65

Fuel

Drainingwater........................70

Hydraulic-uidreturn

Changing.............................84

Hydraulic-pressure

Changing.............................84

Fluid

Hydraulic

Changing.............................85

Checking..............................83

Returnlter...........................84

Servicing..............................83

Specications.........................83

Fluid-pumpswitch.........................27

Flushingthecoolingsystem..............79

Flutedreamer..............................52

Frame

Location.............................18,20

Frontbutton

Leftjoystick..........................23–24

Rightjoystick........................25–26

Fronthood

Location.................................18

Opening.................................70

Fuel

Adding...................................41

Checkinglinesandconnections.......71

Filter

Drainingwater........................70

Fuellters

Replacing.............................70

Priming..................................71

Safety......................................4

Safetyprecautions......................41

Tank

Drainingandcleaning................71

Drainingwater........................71

Tankcapacity...........................41

Gaslines

Safetyprecautions...................7,32

Gearboxdrive

Changingtheoil........................75

Checkingtheoil.........................75

Greasingthemachine....................60

Gripper (SeePipegripper) (SeePipergripper)

Ground-strike-resetswitch................22

Groundingstake

Storage..................................40

Hardhat......................................4

Hearingprotection...........................4

Height......................................30

Hood

Front

Location...............................18

Opening.............................58,70

Rear

Location...............................18

HorizontalDirectionalDrilling (SeeDirectionalDrilling)

Horizontalshaft

Boring....................................52

Hydraulicuid

Changing................................85

Checking................................83

Returnlter

Changing.............................84

Servicing................................83

Specications...........................83

Hydraulicsystem

Linesandhoses

Checking..............................86

Testports................................86

Hydraulic-pressurelter

Changing................................84

Indicator

Air-cleaner...............................65

Ingnitionswitch............................27

Initialplanning.............................32

Inspectingthejobsite.....................32

Installingthedrillhead....................50

Jobsite

Inspecting...............................32

Preparation..............................39

Joystick

Drive-direction..........................28

Left

Location...............................21

ModeI.................................23

ModeII................................24

Right

Location...............................21

ModeI.................................25

ModeII................................26

Jump-startingthemachine...............73

Labels (SeeDecals) Latch

Operator-platform.......................21

Leadbar

Installing.................................50

Removing...............................54

Leftjoystick

Location.................................21

ModeI...................................23

ModeII..................................24

Left-stabilizerlever........................28

Length......................................30

Lever

Drill-frametilt............................28

Left-stabilizer............................28

Right-stabilizer..........................28

Stake-down.........................29,47

Lifejacketpendant (SeeDrillpendant) Lifter (SeePipeelevator)

Liftingthemachine........................56

Light

Drill-enabled

Exit-sidelockout......................22

Engine-heating..........................27

Receiver-battery-status................22

Page 96

Reset

Exit-sidelockout......................22

Transmitter-battery-status..............22

Lightsswitch...............................22

Loadingdrillpipes.........................41

Loadingthemachine

Unloadingthemachine.................43

Lowerbutton

Leftjoystick..........................23–24

Rightjoystick........................25–26

Lowerwrench

Close................................23,26

Location.................................20

Open.................................23,26

Lubrication.................................60

Magazine (SeePipeholder)

Maintenance...............................57

Battery...................................72

Belt.......................................81

Coolingsystem.........................77

Drilling-uidpump......................86

Drivesystem............................74

Electricalsystem........................72

Engine...................................63

Fuelsystem.............................69

Hydraulicsystem.......................83

Lubrication..............................60

Premaintenanceprocedures...........58

Safety......................................8

Schedule................................57

Tracks...................................90

Mappingthebore..........................38

Mixingsystem.............................48

ModeI

Leftjoystick..............................23

Rightjoystick............................25

ModeII

Leftjoystick..............................24

Rightjoystick............................26

ModelandSerialPlate

Location...................................2

ModelNumber

Location...................................2

Monitor

Location.................................21

Movingadisabledmachine..............56

Movingthemachine.......................43

Mud (SeeDrillinguid)

Noiseinformation............................8

Number

ModelandSerial

Location.................................2

Obstacles..................................34

Oil

Changing................................67

Checkingthelevel......................68

Drilling-uid-pump......................86

Engine...................................68

Gearboxdrive

Changing.............................75

Checking..............................75

Planeterydrive

Changing.............................75

Checkingthelevel...................74

OilFilter

Changing................................67

One-CallSystemDirectory........4,31–32

Openingthefronthood...................70

Openingtherearhood....................58

Operation..................................31

Operatorplatform.........................21

Location.................................18

Operatorseat

Location.................................18

Operator-controlscovers.................54

Operator-platformlatch...................21

Operator-presenceswitch............28–29

Pedestriansafetybar

Lowering.................................45

Pendant

Drill.......................................29

Drive.....................................43

Pipe

Adding...................................51

Flexibility................................34

Removing...............................54

Startingtherst.........................49

Utilityproduct

Connectingtoareamer..............53

Wiper....................................53

Pipecam

Rotate...............................23–24

Sensor-failureoverride.............23–24

Pipeelevator

Lower................................23,26

Raise................................23,26

Pipegripper

Close................................23–24

Extend...............................23–24

Open.................................23–24

Retract...............................23–24

Pipeholder

Loading..................................41

Location.................................19

Pipeloader

Enablecontrols.....................23–24

Pipemagazine (SeePipeholder) Pipewiper

Location.................................20

Pipes

Loadingintothepipeholder...........41

Pitch

Settingthethrustframe................47

Planetarydrive

Changingtheoil........................75

Checkingtheoillevel...................74

Oilspecicationandcapacity..........74

Planning

Initial.....................................32

Planningtheborepath....................34

Plate

Stake-down

Location...............................19

Platform

Operator.................................21

Latch..................................21

Preparation

Safety......................................4

Preparingfordrilling.......................45

Preparingthejobsiteandmachine......39

Primingthefuelsystem...................71

Product

Connectingtoareamer................53

Productoverviewillustration

Leftside.................................19

Rightside................................18

Topview.................................20

Productsafetydecals.......................9

Pullback................................52,54

Pump

Drillinguid

Connectingtoauidsource.........48

Connectingtoanaturalwater

source............................49

Connectingtomixingsystem........48

Drilling-uid

Changingtheoil......................87

Checkingtheoillevel................86

Servicingtheoil......................86

Inlet

Location...............................19

Reamer

Carbidestep-wingcutter...............52

Castconepacker.......................52

Connecting..............................53

Fluted....................................52

Removing...............................54

Rearbutton

Leftjoystick..........................23–24

Rightjoystick........................25–26

Rearcontrolpanel.........................27

Rearhood

Location.................................18

Opening.................................58

Receiver-battery-statuslight..............22

Receptacle

Drill-pendant........................27,29

Drive-pendant...................27,29,43

Removingdrillpipes......................54

Removingthelastpipe...................54

Removingthereamer.....................54

Replacingthefuellters..................70

Rightjoystick

Location.................................21

ModeI...................................25

ModeII..................................26

Right-stabilizerlever......................28

Rockblade (SeeTrianglepointblade)

Safeattire....................................4

Safety

Battery................................8,72

Clothing....................................4

Communicationlines.....................7

Crystallinesilica.........................32

Decals.....................................9

Drilling.....................................6

Drillingdangerzone......................6

Driving.....................................5

Drivingdangerzone......................5

Electricallines........................7,32

Fiber-opticlines...........................7

Fuel...................................4,41

Gaslines.............................7,32

General....................................4

Page 97

Hardhat...................................4

Hearingprotection........................4

Maintenance..............................8

Noiseinformation.........................8

Operation..................................4

Preparation................................4

Safetyglasses............................4

Storage....................................8

Training....................................4

Utilitylines...............................31

Waterlines................................7

Zap-Alertsystem

Deploying.............................46

SafetyAlertSymbol......................2,4

Safetybar

Location.................................19

Safetyglasses...............................4

Seat

Location.................................18

SerialNumber

Location...................................2

Servicingthetracks.......................90

Settingupfordrilling......................45

Sonde......................................45

Temperature.............................52

Sondehousing............................45

Sparkarrestor

Servicing................................68

Specications..............................30

Spindle (SeeDrillspindle) Spray-hoseattachment

Cleaningwith............................88

Spreaderbar

Liftingthemachine.....................56

Stabilizer

Location.............................18–19

Stabilizercontrols.........................28

Stabilizerlevers...........................28

Stabilizers

Lowering.................................47

Stake-downcage

Location.................................19

Stake-downlevers........................29

Stake-downplate..........................47

Location.................................19

Startingtheengine........................74

Startingtherstpipe......................49

Steeringthedrillhead.....................51

Stoppingtheengine.......................74

Storage.....................................90

Safety......................................8

Straightblade..............................45

Switch

Battery-disconnect......................43

Drive/drill................................22

Drive-speed.........................28–29

Engine,key..............................27

Engine-speed.......................22,28

Fluid-pump..............................27

Ground-strike-reset.....................22

Lights....................................22

Operator-presence.................28–29

Reset

Exit-sidelockout......................22

Toggle

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Symbol

SafetyAlert.............................2,4

Temperature

Sonde....................................52

TestingtheZap-Alertsystem.............39

Threadjointcompound

Applicator................................54

Applicatornozzle

Adjusting..............................54

Filling....................................55

Sprayvolume

Adjusting..............................55

Thrustframe

Location.............................18,20

Lowering.................................47

Settingthepitch.........................47

Tie-downpoints...........................44

TJC

Threadjointcompound.................54

Toggleswitch

Leftjoystick..........................23–24

Rightjoystick........................25–26

Track

Location.................................18

Trackingsystem...........................45

Tracks

Servicing................................90

Tension

Loosening.............................77

Tightening............................76

Traileringthemachine....................43

Training

Safety......................................4

Tramming (SeeDrivingthemachine) Transmitter (SeeSonde)

Transmitter-battery-statuslight...........22

Tread-jointcompound

Applicationcontrols.................25–26

Trianglepointblade.......................45

Trigger

Leftjoystick..........................23–24

Rightjoystick........................25–26

Troubleshooting...........................91

Upperwrench

Close................................23–24

Location.................................20

Open.................................23–24

Rotate...............................23–24

UsingtheTJCapplicator.................54

Utilitylines

Connectingtoareamer................53

Safetyprecautions......................31

UtilityLines

Marking

811.............................4,31–32

Colorcodes(USandCanada)........7

One-CallSystemDirectory...4,31–32

Valveclearance...........................68

Venttube

Cleaning.................................63

Vibrationinformation........................8

Waterasdrillinguid......................49

Waterlines

Safetyprecautions........................7

Weight......................................30

Width.......................................30

Wiper

Pipe......................................53

Location...............................20

Wire

Connectingtoareamer................53

Wrench

Enablecontrols.....................23–24

Lower

Close..............................23,26

Location...............................20

Open..............................23,26

Upper

Close..............................23–24

Location...............................20

Open..............................23–24

Rotate.............................23–24

Zap-Alertsystem.......................7,32

Deploying................................46

Ground-strike-resetswitch.............22

Groundingstake

Storage...............................40

Strobe

Location...............................18

Tester....................................39

Testing...................................39

Page 98

Notes:

Page 99

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308T oroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia74954116120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

Page 100

TheToroUndergroundWarranty

ALimitedWarranty

Underground

Equipment

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourToroUnderground Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Whereawarrantableconditionexists,wewillrepairtheProduct atnocosttoyouincludingdiagnostics,labor ,andparts. ThefollowingwarrantyappliesfromthedatetheProductisdeliveredtothe originalretailpurchaserorrentalowner.

ProductsWarrantyPeriod

EnginePoweredUnits&FluidMixers

AllSerializedAttachments RockHammer6months Engines

1yearor1000operatinghours, whicheveroccursrst 1year

Throughenginemanufacturers: 2yearsor2000operatinghours, whicheveroccursrst

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou purchasedtheProductassoonasyoubelieveawarrantablecondition exists.IfyouneedhelplocatingaUndergroundDealer,orifyouhave questionsregardingyourwarrantyrightsorresponsibilities,youmay contactusat:

ToroCustomerCare ToroWarrantyCompany

811 1LyndaleAvenueSouth

Bloomington,MN55420-1196 TollFreeat855-493-0088(U.S.Customers) 1-952-948-4318(InternationalCustomers)

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto:brakes,lters,lights, bulbs,belts,tracksortires,diggingteeth,diggingbooms,digging,

drive,ortrackchains,trackpads,drivesprockets,idlers,rollers, blades,cuttingedges,orothergroundengagingcomponents.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.

•Haulingexpenses,traveltime,mileage,orovertimeassociatedwith

transportingproducttotheauthorizedT orodealer.

Parts

Partsscheduledforreplacementasrequiredmaintenanceinthe Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Partsreplacedunderthiswarrantyare coveredforthedurationoftheoriginalproductwarrantyandbecomethe propertyofT oro.T orowillmakethenaldecisionwhethertorepairany existingpartorassemblyorreplaceit.Toromayuseremanufacturedparts forwarrantyrepairs.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroUndergroundDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty obtainingguaranteeinformation,contacttheToroimporter.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0292RevB

Toro 23800A, 23800C, 23800TE, 23800W Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Attachments/Accessories

Operation

GatheringSiteInformation

FinishingtheJob

GreasingtheMachine

CleaningwiththeSpray-Hose Attachment

Storage

Troubleshooting