Toro 23800A, 23800C, 23800TE, 23800W Operator's Manual

FormNo.3402-253RevA
2024DirectionalDrill
ModelNo.23800A—SerialNo.315000001andUp ModelNo.23800C—SerialNo.315000001andUp ModelNo.23800TE—SerialNo.315000001andUp ModelNo.23800W—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3402-253*A
ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactT orodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Forradiofrequencycomplianceinformation,referto
Compliance Statement Addendum
your
thatpertains
toyourcountry.
Labeledpowerratingsaresuppliedbytheenginemanufacturer inaccordancewithSAEtestingandgross/netpowerrating standards(J1940,J1995,J1349).
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
Introduction
Thismachineisadirectionaldrillintendedforunderground drillingandpullbackoperationforutilitylinesincluding: electrical,gas,communication,water,etc.Itisdesignedto operateawidevarietyofattachmentseachofwhichperform aspecializedfunction.
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
GeneralOperation..................................................4
DrivingSafety.........................................................5
DrillingSafety.........................................................6
MaintenanceandStorage..........................................8
NoiseandVibrationLevels.......................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................18
Controls...............................................................21
OperatorPlatform..............................................21
ControlPanel.....................................................22
LeftJoystick—ModeI.........................................23
LeftJoystick—ModeII........................................24
RightJoystick—ModeI.......................................25
RightJoystick—ModeII......................................26
RearControlPanel..............................................27
DrillFrameandStabilizerControls........................28
DrivePendant....................................................28
DrillPendant......................................................29
Stake-DownLevers.............................................29
Specications........................................................30
Attachments/Accessories........................................30
Operation....................................................................31
UnderstandingHorizontalDirectionalDrilling
........................................................................31
GatheringSiteInformation......................................32
PlanningtheBorePath............................................34
PreparingtheJobSiteandtheMachine......................39
DrillingtheBore....................................................49
BackreamingandPullback.......................................52
FinishingtheJob....................................................54
UsingtheTJCApplicator........................................54
MovingaDisabledMachine.....................................56
Maintenance.................................................................57
RecommendedMaintenanceSchedule(s)......................57
PremaintenanceProcedures........................................58
OpeningtheFrontHood.........................................58
OpeningtheRearHood..........................................58
UsingtheCylinderLock..........................................59
Lubrication...............................................................60
GreasingtheMachine.............................................60
EngineMaintenance..................................................63
CleaningtheCrankcase-VentTube............................63
ServicingtheAir-CleaningSystem............................63
ServicingtheEngineOilandFilter............................66
AdjustingtheValveClearance..................................68
ServicingtheSparkArrestor(IfEquipped).................68
FuelSystemMaintenance...........................................69
DrainingWaterfromtheFuelFilter...........................69
DrainingWaterfromtheFuelTank...........................69
PrimingtheFuelSystem..........................................70
ReplacingtheFuelFilters.........................................70
CheckingFuelLinesandConnections.......................71
DrainingandCleaningtheFuelTank.........................71
ElectricalSystemMaintenance....................................72
ServicingtheBattery...............................................72
ChargingtheBattery...............................................73
Jump-StartingtheMachine......................................73
DriveSystemMaintenance.........................................74
CheckingtheOilLevelforthePlanetary
Drive................................................................74
ChangingtheOilforthePlanetaryDrive....................75
CheckingtheOilfortheGearboxDrive.....................75
ChangingtheOilfortheGearboxDrive.....................75
ServicingtheTracks................................................76
CoolingSystemMaintenance......................................77
CheckingtheCoolantLevelintheReservoir...............78
CheckingtheCoolantLevelintheRadiator................78
CheckingtheConditionofCooling-System
Components......................................................79
CheckingtheConcentrationoftheCoolant................79
CleaningtheCoolingSystem....................................79
BeltMaintenance......................................................81
ServicingtheEngine-DriveBelt................................81
HydraulicSystemMaintenance....................................83
ServicingtheHydraulicFluid...................................83
Drilling-uidPumpMaintenance.................................86
ServicingtheDrilling-Fluid-PumpOil.......................86
PreparingtheDrilling-FluidSystemforCold
Weather.............................................................87
Cleaning...................................................................88
CleaningwiththeSpray-HoseAttachment.................88
CleaningPlasticandResinParts................................89
Storage........................................................................90
Troubleshooting...........................................................91
Index..........................................................................94
3
Safety
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.
Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthis
Man ual
madebyeitherthemanufactureroranAuthorizedToro Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Beforeoperatinginanareawith high-voltagelinesorcables,contacta“One-Call SystemDirectory”service.IntheUSA,call811or yourlocalutilitycompany .Ifyoudonotknowyour localutilitycompany’sphonenumber,callthenational number(USAandCanadaonly)at1-888-258-0808.Also, contactanyutilitycompaniesthatarenotparticipants ofthe“One-CallSystemDirectory”service.Please refertoDrillingNearUtilityLines(page6)formore information.
.Modicationstothismachineshouldonlybe
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotread English,itistheowner'sresponsibilitytoexplainthis materialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Donotletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Operator’ s
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothing;includingahardhat,safety
glasses,longpants,electricallyinsulatedsafetyshoes (rubberboots),electricallyinsulatedgloves,andhearing protection.
Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine beforeuse.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.
GeneralOperation
Donotruntheengineinanenclosedarea.
Donotoperatewhilechildren,pets,oruntrainedpeople
arenearby.
Donotoperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Ensurethatallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
Ensurethatyouwearelectricallyinsulatedsafetyboots
andgloves.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Keepawayfrommovingmachinepartsandpipes.
Donotoperatethemachinewhenundertheinuence
ofalcoholordrugs.
Donotleavethemachinerunningunattended.Stopthe
engineandremovethekeybeforeleaving.
Locatethepinch-pointareasmarkedonthemachineand
attachmentsandkeephandsandfeetawayfromthese areas.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
4
DrivingSafety
1
2
3
3
G021 118
X
1
1
4
4
4
Youdrivethemachinetoandfromtheworksitewiththeuse ofatetheredremote.Whendrivingthemachine,observethe followingsafetyprecautions:
Operatethedrivependantalongsidethemachineoutside
ofthedangerzone(Figure3).
Keepallbystandersawaywhilemovingthemachine.
Donotcarrypassengersonthemachine.
Watchfortheturning-radiussweepofthedrillframe,as
thecenteroftheturningradiusistheendofthetrack.
Movingthemachinewiththetetheredremotecan
beerratic;moveslowlywhenusingtheremotefor movement.
Usecarewhenloadingorunloadingthemachineontoa
trailer.
Watchfortrafcwhencrossingroadways.
Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.
Whendrivingonaslope,theoperatorshouldbeup-slope
fromthemachine.
Thefollowingillustrationdisplaysthesafedistancethatall individualsmustmaintainwhilemovingthemachine.
Figure3
DrivingDangerZone
1.1.8m(6ft)safetydistance
2.Operator4.2.4m(8ft)safetydistance
3.Turning-radiuscenter
5
DrillingSafety
1
2
3
1
G021 117
Alwayslowerthesafetybarbeforedrilling(Figure4).
Ensurethatnooneapproachesapipewhileitisspinning.
Thepipecansnagonclothingandcauseamputation ordeath.AlwaysengagetheExit-sideLockoutbefore anyoneapproachesthefrontofthemachine,bit,reamer, orpipe.
DrillingDangerZone
Thedangerzoneistheareawithinandaroundthemachine whereapersonisexposedtotheriskofinjury.Thisproximity includeswhereapersoncanbereachedbyoperational movementofthemachine,itsworkingdevices,auxiliary equipment,orswinging/fallingequipment.
Note:Thedangerzonedenestheamountofspace neededforsafedrillingoperation,includingmovementof thecarriage.
Thefollowingillustrationdisplaysthesafedistancethatmust bekeptbyallindividualswhiledrilling.
Figure4
DrillingDangerZone
1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance
2.Safetybar
DrillingNearUtilityLines
Whenworkingnearburiedutilitylines,safetyprecautions mustbetaken.
Important:Beforeoperatinginanareawith high-voltagelinesorcables,contacta“One-Call SystemDirectory”service.IntheUSA,call811or yourlocalutilitycompany .Ifyoudonotknowyour localutilitycompany’sphonenumber,callthenational number(USAandCanadaonly)at1-888-258-0808.Also, contactanyutilitycompaniesthatarenotparticipants ofthe“One-CallSystemDirectory”service.Please refertoDrillingNearUtilityLines(page6)formore information.
6
UtilityLineColor
GasLineSafety
Refertothefollowingtablefortheproperutilitylineandthe correspondingutilitylinecolor(USAandCanada).
UtilityLine
ElectricRed
Telecommunication,alarmorsignal, cables,orconduit
Naturalgas,oil,steam,petroleum,or othergaseousorammablematerial
SeweranddrainGreen
DrinkingwaterBlue
Reclaimedwater,irrigation,and slurrylines
TemporarysurveymarkingsPink
ProposedexcavationlimitsWhite
UtilityLineColor
Orange
Yellow
Purple
ElectricalLineSafety
WARNING
Donotleavetheseatofthemachineifthemachine ischargedwithelectricity .
WARNING
Ifyoudamageagasline,animmediateexplosion andrehazardcouldoccur.Leakinggasisboth ammableandexplosiveandmaycauseserious injuryordeath.
Donotsmokewhileoperatingthemachine.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.
WaterLineSafety
Ifyoudamageawaterline,apotentialoodhazard couldoccur.
Shutoffthemachineandremovethekey .
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
Ifyouleavetheseatofthemachineortouch anypartofthemachinewhenitischargedwith electricity,seriousinjuryordeathcouldresult.
Intheeventofanelectricstrikethatchargesthemachine,the Zap-AlertElectricStrikealarmsystemwillsoundforaslong asthemachineischargedwithpower.
Note:Immediatelycontacttheproperemergencyandutility authoritiestosecuretheareainthecasethatthemachineis chargedandyoucannotleavetheseatofthemachine.
Note:Itispossibletostrikeautilitylinewithoutthemachine becomingcharged.
Thealarmwillsoundifthedrillcontactsanelectrical
powersource.
Itislikely(butnotalwaysthecase)thatthepower-source
interrupterorbreakerwilltrip,buttoensureyoursafety, considerthatthemachinemaybeconductingelectricity.
Donotattempttoleavethemachine.
Note:Youwillbesafeaslongasyoudonotleavethe seatofthemachine.
CommunicationLineSafety
Important:RefertoElectricalLineSafety(page7)ifa
communicationlineisdamaged.
CAUTION
Ifyoudamagetheber-opticcableandlookinto theexposedhighly-intenselight,youmayharm youreyes.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.
Touchinganypartofthemachinemaygroundyou.
Donotallowanotherindividualtotouchorapproach
themachinewhencharged.
Thealarmmaysoundifacommunicationlineisbroken,
butuntilyouarecertain,youmustconsiderthealarmto beanelectricstrike.
7
MaintenanceandStorage
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Lowerthethrustframe,stoptheengine,andremove
thekey.W aitforallmovementtostopbeforeadjusting, cleaning,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.
Donotallowuntrainedpersonneltoservicethemachine.
Carefullyreleasepressurefromcomponentswithstored
energy.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Donotllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe ground.
Keepcontainernozzleincontactwiththetankduring
lling.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;donotuse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive last.Reconnectpositiverstandnegativelast.
Chargebatteriesinanopen,wellventilatedarea,away
fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
Keepallpartsingood-workingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Ifanymaintenanceorrepairrequirestheframetobe
intheraisedposition,securetheframeintheraised positionwiththehydrauliccylinderlock;refertoUsing
theCylinderLock(page59).
Keepnutsandboltstight.
NoiseandVibrationLevels
WARNING
Theoperatormustwearhearingprotectionwhen operatingthemachine.Failuretowearhearing protectionmaycausehearingimpairment.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof92 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN791.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof113dBA, whichincludesanUncertaintyValue(K)of3.75dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO4871.
Keepequipmentingoodcondition.
Donottamperwithsafetydevices.
Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine tocoolbeforestoring.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.
VibrationLevel
Measuredvibrationlevelforrighthand=0.3m/s
Measuredvibrationlevelforlefthand=0.8m/s
Measuredvibrationlevelforwholebody=0.17m/s
UncertaintyValue(K)=0.08m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO20643.
8
2
2
2
2
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
125-1621
1.Presstheoperatorpresenceswitchtoenablemachine movement.
1.ReadtheOperator'sManual.
114-9600
125-1622
1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.
117-2718
125-6110
1.Crushinghazard—donotstandunderanypartofthe machine.
9
125-1641
1.Forwardleft
2.Increaserpm7.High
3.Enginespeed8.Trackspeed
4.Decreaserpm9.Low
5.Reverseleft
6.Forwardright
10.Reverseright
125-1645
1.Pullbackdrillcarriage6.Wrenchcontrolson
2.Reverselefttrack
3.Forwardlefttrack
4.Forwarddrillcarriage9.Reverserighttrack
5.Drilluidpumpon
7.Drillspindleclockwisespin
8.Forwardrighttrack
10.Drillspindle counterclockwisespin
125-6107
1.Crushinghazardofhandandfoot—keephandsandfeet away.
125-6108
1.Thrownobjecthazard—readtheOperator’sManual.
10
125-6109
1.Electricalshockhazard—whentheZap-Alertsystemis activatedbyapowerstrike,donotleavetheoperator’s positionortouchthegroundandthemachineatthesame time;themachinewillbeenergizedwithelectricalpower.
125-6114
1.Storedenergyhazard—donotusetools;readthe Operator’sManual.
125-6111
1.Stakeup6.Stakeup
2.Stakedown7.Stakespin
3.Stakespin counterclockwise
4.Stakespinclockwise9.Stakespinclockwise
5.Leftstake
counterclockwise
8.Stakedown
10.Rightstake
125-6115
1.Crushinghazard—deploycylinderlocksbeforeperforming maintenance.
11
125-6116
1.Fallinghazard—donotmovethemachinewhensomeone isintheoperator’sposition.
125-6118
1.Crushinghazard,machinemovement—readtheOperator’s Manual.
125-6119
1.Entanglementhazard—keepawayfrommovingobjects.
125-6117
1.Fallinghazard—donotstandonthemachinewhileitis moving.
125-6120
1.Raisedrillcarriage
2.Lowerdrillcarriage5.Raiserightstabilizer
3.Raiseleftstabilizer
12
4.Lowerleftstabilizer
6.Lowerrightstabilizer
125-6121
1.Engine—heatinglight5.Fluidpumpon
2.Engine—stop
3.Engine—run7.Drill-pendantreceptacle
4.Engine—start8.Drive-pendantreceptacle
6.Fluidpumpoff
125-6123
1.Loadpipesfrombackrowrst.
125-6124
1.Centerthepipejointbetweentheupperandlower wrenches.
1.Piperow
125-6122
13
1.Warning—readthe Operator’sManual.
2.Explosionhazard; electricalshock hazard—donotdigbefore callinglocalservices.
3.Presstoapplytread-joint compound.
4.Pressandholdfor maximumdrillinguid pressure;releasetostop theow .
5.Presstoturnthe drilling-uidpumpon oroff.
125-6125
6.Pressandholdtomove
7.ModeI—spindrillspindle
8.ModeI—spindrillspindle
9.Thrustthedrillcarriage
10.Pullthedrillcarriage
thedrillcarriageathigh speedupordownthedrill frame.
clockwise.ModeII—left triggerpressed,openthe lowerwrench;lefttrigger released,raisethepipe elevator.
counterclockwise.Mode II—lefttriggerpressed, closethelowerwrench; lefttriggerreleased,lower thepipeelevator .
forward.
rearward.
125-6126
1.Entanglementhazard—keepawayfrommovingparts.
125-6127
1.Cutting/dismembermenthazard,fan—keepawayfrom movingparts.
1.Highpressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.
14
125-6128
125-6129
1.Hotsurface—keepawayfromhotsurfaces.
125-6140
1.Rotatethechair.
125-6152
1.Moveseatforwardsandbackwards.
125-6131
1.Warning—stayatleast3m(10ft)awayfromthemachine.
125-6137
125-6694
1.Tie-downpoint
15
125–8483
125-8473
1.Hydraulicuid;readtheOperator’sManual.
1.Explosionhazard—wear eyeprotection.
2.Causticliquid/chemical burnhazard—rinse affectedareaandseek medicalassistance.
3.Firehazard—keepopen amesaway.
4.Poisonhazard—donot tamperwiththebattery.
125-6113
1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand
2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.
3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore
shieldsinplace.
callinglocalutilities.
125-6130
1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft) awayfromthesidesofthemachine.
16
125-6112
1.Exit-sidelockout—resetlight
2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.
3.Receiver-battery-statuslight16.Enginespeed
4.Engine—start17.Pressandholdtodecreaseenginespeed.
5.Pressdowntostoptheengine;pulluptostarttheengine.
6.ResetZap-Alertsystem
7.Zap-Alertsystemtriggered
8.Unlockexit-sidelockout
9.Resetexit-sidelockout
10.Engagedrivemovementandsetupfunctions
11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench
12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume
13.Worklights
14.Worklights—Off
18.ModeI—lefttriggerreleased,extendspipegrippertoward drillframe;lefttriggerpressed,openslowerwrench.Mode II—spindrillspindleclockwise.
19.ModeI—lefttriggerreleased,extendspipegrippertoward pipeholder;lefttriggerpressed,closeslowerwrench.Mode II—spindrillspindlecounterclockwise.
20.ModeI—lefttriggerreleased,lowerspipeelevator;lefttrigger pressed,opensupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowarddrillframe;lefttriggerpressed, opensupperwrench.
21.ModeI—lefttriggerreleased,raisespipeelevator;lefttrigger pressed,closesupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowardpipeholder;lefttriggerpressed, closesupperwrench.
22.Withtriggerreleased,rockforwardtorotatepipeloader towardpipecam,rockbackwardtorotatepipeloadertoward drillframe.
23.Withtriggerreleased,upperbuttonclosespipegripper,lower buttonopenspipegripper.
counterclockwisetoloosenajoint;rockrearwardtorotatethe upperwrenchclockwisetotightenajoint.
thepreviouslysetauto-drillspeed;pressandholdthefront buttontoincreasetheauto-drillspeed;pressandholdthe rearbuttontodecreasetheauto-drillspeed.
17
ProductOverview
Figure5
1.Drillcarriage6.Fronthood
2.Zap-alertstrobe7.Rightstabilizer
3.Operatorseat
4.Controlpanel9.Thrustframe
5.Track
8.Rearhood
18
Figure6
1.Stake-downcage
2.Pipeholder
3.Safetybar7.Stake-downplate
4.Drilling-uid-pumpinlet
5.Rear-controlpanel
6.Leftstabilizer
19
Figure7
1.Thrustframe
2.Drillcarriage5.Lowerwrench
3.Drillspindle6.Pipewiper
4.Upperwrench
20
Controls
Refertothefollowingsectionsfortheappropriatemachine controls:
OperatorPlatform
Monitor
ControlPanel
LeftJoystick—ModeI
LeftJoystick—ModeII
RightJoystick—ModeI
RightJoystick—ModeII
Exit-Side-LockoutSystem(StandardRange)
Exit-Side-LockoutSystem(LongRange)
RearControlPanel
DrillFrameandStabilizerControls
DrivePendant
DrillPendant
Stake-DownLevers
Operator-ControlsCovers
Thecoversprotecttheoperatorcontrolsfromadverse weatherconditions,suchasrain,wind,sunlight,etc.Remove thembeforeusingthemachineandreplacethembefore leavingthemachinefortheday .Eachcoverissecuredwith2 screwsasshowninFigure9.
Battery-DisconnectSwitch
OperatorPlatform
Theoperatorplatform,locatedontheright,frontcornerof themachine,containsmostofthecontrolsyouusetooperate thedrillingfunctionsofthemachine.
Figure8
Figure9
1.Screws2.Covers
Operator-PlatformLatch
Theoperatorplatformswingsoutawayfromthemachine, makingroomforyoutosit.Ithas4positions:travel(swung allthewayintothemachine),full-out,and2intermediate positions.ReturntheplatformtotheTRA VELpositionbefore movingthemachine.
Toreleasetheplatformandswingitoutorin,pressdownon therearplatformlatch(Figure10).
1.Operatordisplay
2.Leftcontrolpaneland joystick
3.Rightjoystick
Figure10
1.Rearplatformlatch
21
Toreleasetheplatformandswingitoutorin,pressuponthe
g0 28 900
10
1
2
3
4
5
6
7
8
9
frontplatformlatch(Figure11).
Figure11
1.Frontplatformlatch
Exit-SideLockout—Drill-enabledLight
Thislight(Figure12)illuminatesgreenwhenthe exit-side-lockoutfeaturehasbeenturnedoffandresetand themachineisreadytodrill.
Exit-SideLockout—ResetSwitch
Pressthisswitch(Figure12)toenabledrillingoperationwhen theresetlightilluminates.
Transmitter-Battery—StatusLight
Thislight(Figure12)illuminatesredwhenthebatteryon theexit-side-lockouttransmitteristoolowtotransmit.Stop drillingoperationsandxtheproblemwiththetransmitter beforecontinuing.
Engine-StartButton
Pressthisbutton(Figure12)tostarttheengine.Thekey switchontherear,controlpanelmustbeintheONposition.
ControlPanel
Figure12
1.Engine-stopbutton
2.Exit-sidelockout—reset light
3.Exit-side lockout—drill-enabled light
4.Receiver-battery-status light
5.Engine-startbutton10.Engine-speedswitch
6.Ground-strike-resetswitch
7.Exit-side-lockout—reset switch
8.Drive/drillswitch
9.Lightsswitch
Engine-StopButton
Pressthisbutton(Figure12)toimmediatelystoptheengine andalldrillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.
Ground-Strike-ResetSwitch
Pressthisswitch(Figure12)toresettheZap-Alertsystem afteragroundstrikehasoccurredandbeenxed;referto
DeployingtheZap-AlertSystem(page46).
Drive/DrillSwitch
Pressthetopofthisswitch(Figure12)toenablethedriveand setupcontrolsorthebottomtoenabledrillandpipe-loader functions.
LightsSwitch
Pressthetopofthisswitch(Figure12)toturnthemachine lightsonorthebottomtoturnthemoff.
Engine-SpeedSwitch
Pressandholdthetopofthisswitchtoincreasethe
enginespeed.
Pressandholdthebottomofthisswitchtodecreasethe
enginespeed.
Exit-SideLockout—ResetLight
Thislight(Figure12)illuminatesyellowwhentheexit-side lockoutfunctionisturnedoffonexit-side-lockouttransmitter, indicatingthatyoumayresetthesystem.
Releasetheswitchtomaintainthecurrentenginespeed.
22
LeftJoystick—ModeI
g021833
5
6
7
8
9
4
2
3
1
FrontButton
Note:Thejoystickcontrolsvarydependingonthecontrol
modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.
Figure13
1.Joystick—moveleft
2.Joystick—moveforward
3.Joystick—moverearward8.Lowerbutton
4.Joystick—moveright9.Trigger
5.Toggleswitch
6.Frontbutton
7.Rearbutton
Lefttriggerpressed—pressthisbuttontoresumethe
previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.
Lefttriggerreleased—pressthisbuttontoclosethepipe
gripper.
RearButton
Lefttriggerpressed—pressthisbuttontosettheauto
drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.
Lefttriggerreleased—pressthisbuttontoopenthepipe
gripper.
LowerButton
Intheeventofasensorfailure,usethisbuttontooverridethe pipecampresetsandmanuallymovethecam.Onlyoperate inthismodeifabsolutelynecessary;youcoulddamagethe pipecamorpipesifyoudonotalignthemcorrectly.Ifthe sensorfails,contactyourAuthorizedToroDealerforrepair.
Joystick—Forward
Lefttriggerpressed—closesthelowerwrench.
Lefttriggerreleased—retractsthepipegrippertoward
thepipeholder.
Joystick—Rearward
Lefttriggerpressed—opensthelowerwrench.
Trigger
Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.
Pressthetriggertoenablethewrenchcontrols.
Releasethetriggertoenablethepipeloadercontrols.
ToggleSwitch
Lefttriggerpressed—rocktheswitchforwardto
rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.
Lefttriggerreleased—rocktheswitchforwardtorotate
thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.
Lefttriggerreleased—extendsthepipegrippertoward
thedrillframe.
Joystick—Left
Lefttriggerpressed—openstheupperwrench.
Lefttriggerreleased—lowersthepipeelevator.
Joystick—Right
Lefttriggerpressed—closestheupperwrench.
Lefttriggerreleased—raisesthepipeelevator.
23
LeftJoystick—ModeII
g021833
5
6
7
8
9
4
2
3
1
FrontButton
Note:Thejoystickcontrolsvarydependingonthecontrol
modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.
Figure14
1.Joystick—moveleft
2.Joystick—moveforward
3.Joystick—moverearward8.Lowerbutton
4.Joystick—moveright9.Trigger
5.Toggleswitch
6.Frontbutton
7.Rearbutton
Lefttriggerpressed—pressthisbuttontoresumethe
previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.
Lefttriggerreleased—pressthisbuttontoclosethepipe
gripper.
RearButton
Lefttriggerpressed—pressthisbuttontosettheauto
drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.
Lefttriggerreleased—pressthisbuttontoopenthepipe
gripper.
LowerButton
Intheeventofasensorfailure,usethisbuttontooverridethe pipecampresetsandmanuallymovethecam.Onlyoperate inthismodeifabsolutelynecessary;youcoulddamagethe pipecamorpipesifyoudonotalignthemcorrectly.Ifthe sensorfails,contactyourAuthorizedToroDealerforrepair.
Joystick—Forward
Pushthejoystickforwardtospinthedrillspindle counterclockwise.
Joystick—Rearward
Pullthejoystickrearwardtospinthedrillspindleclockwise.
Trigger
Joystick—Left
Lefttriggerpressed—openstheupperwrench.
Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.
Lefttriggerreleased—extendsthepipegrippertoward
thedrillframe.
Pressthetriggertoenablethewrenchcontrols.
Releasethetriggertoenablethepipeloadercontrols.
Joystick—Right
Lefttriggerpressed—closestheupperwrench.
ToggleSwitch
Lefttriggerreleased—retractsthepipegrippertoward
Lefttriggerpressed—rocktheswitchforwardto
rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.
Lefttriggerreleased—rocktheswitchforwardtorotate
thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.
thepipeholder.
24
RightJoystick—ModeI
g021833
5
6
7
8
9
4
2
3
1
LowerButton
Note:Thejoystickcontrolsvarydependingonthecontrol
modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.
Figure15
1.Joystick—moveleft
2.Joystick—moveforward
3.Joystick—moverearward8.Lowerbutton
4.Joystick—moveright9.Trigger
5.Toggleswitch
6.Frontbutton
7.Rearbutton
Pressthisbuttontoturnthedrilling-uidpumponoroff.
Trigger
Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.
Joystick—Forward
Pushthejoystickforwardtothrustthedrillcarriageforward.
Joystick—Rearward
Pullthejoystickrearwardtopullthedrillcarriagerearward.
Joystick—Left
Pushthejoysticklefttospinthedrillspindleclockwise.
Joystick—Right
Pushthejoystickrighttospinthedrillspindle counterclockwise.
ToggleSwitch
Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.
Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.
FrontButton
Pressthisbuttontoapplytread-jointcompound.
RearButton
Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.
25
RightJoystick—ModeII
g021833
5
6
7
8
9
4
2
3
1
LowerButton
Note:Thejoystickcontrolsvarydependingonthecontrol
modeyouselectwhenpoweringupthemachine.Thereare2 controlmodes:ModeIandModeII;refertoControl-Select ScreenintheSoftwareGuideforinformationonsettingthe controlmode.
Figure16
1.Joystick—moveleft
2.Joystick—moveforward
3.Joystick—moverearward8.Lowerbutton
4.Joystick—moveright9.Trigger
5.Toggleswitch
6.Frontbutton
7.Rearbutton
Pressthisbuttontoturnthedrilling-uidpumponoroff.
Trigger
Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.
Joystick—Forward
Pushthejoystickforwardtothrustthedrillcarriageforward.
Joystick—Rearward
Pullthejoystickrearwardtopullthedrillcarriagerearward.
Joystick—Left
Lefttriggerpressed—opensthelowerwrench.
Lefttriggerreleased—raisesthepipeelevator.
Joystick—Right
Lefttriggerpressed—closesthelowerwrench.
Lefttriggerreleased—lowersthepipeelevator.
ToggleSwitch
Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.
Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.
FrontButton
Pressthisbuttontoapplytread-jointcompound.
RearButton
Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.
26
Exit-Side-LockoutSystem(Standard
g021837
1
2
3
4
5
1
2
3
G0221 15
Range)
Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.
Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.
Exit-Side-LockoutSystem(Long Range)
Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.
Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.
Engine,KeySwitch
Thekeyswitchhas3positionsasfollows(Figure18):
RearControlPanel
Figure17
1.Engine-heatinglight4.Drill-pendantreceptacle
2.Engine,keyswitch5.Drive-pendantreceptacle
3.Fluid-pumpswitch
Figure18
1.Engine-offposition
2.Engine-runposition
3.Engine-startposition
Engine-offposition—turnthekeytothispositionto
stoptheengine.Theenginecannotbestartedfromthe operatorplatformwhenthekeyisinthisposition.
Engine-runposition—turnthekeytothispositionafter
startingtheengine.Turningthekeytothisposition alsoenablestheenginestartbuttonfromtheoperator platform.
Engine-startposition—turnthekeytothispositionto
starttheengine.ReleasethekeytotheRUNpositiononce theenginehasstarted.
Fluid-PumpSwitch
Usethisswitchtoturnontheuidpumptousethespraygun whencleaningthemachine.
Drill-PendantReceptacle
Engine-HeatingLight
Whentheengineiscold,theheaterwarmstheintakeairto enableeasierstarting.Thislightilluminateswhiletheheateris on.W aituntilthislightturnsoffbeforestartingtheengine.
Plugthedrillpendantintothisreceptacletoattachittothe machine(Figure17).
Drive-PendantReceptacle
Plugthedrivependantintothisreceptacletoattachittothe machine(Figure17).
27
DrillFrameandStabilizerControls
g021843
1 2 3
g021855
1
2
4
3
5
DrivePendant
RefertoFigure17forlocation.
Figure19
1.Drill-frametiltlever
2.Left-stabilizerlever
StabilizerLevers
Usethestabilizerleverstoraiseandlowerthestabilizers.
Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.
Drill-FrameTiltLever
3.Right-stabilizerlever
Figure20
1.Engine-speedswitch4.Drive-speedswitch
2.Drive-directionjoystick
3.Engine-stopbutton
Engine-StopButton
5.Operator-presenceswitch
Usethedrill-frametiltlevertotiltthedrillframetoplace thestake-downplateonthegroundortoreturntheframe tothetravelposition.
Pressthisbuttontoimmediatelystoptheengineandall movement/drillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.
Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.
Engine-SpeedSwitch
Pressandholdthetopofthisswitchtoincreasethe
enginespeed.
Pressandholdthebottomofthisswitchtodecreasethe
enginespeed.
Releasetheswitchtomaintainthecurrentenginespeed.
Drive-DirectionJoystick
Usethejoysticktocontrolthedirectionofthemachine.The machinewilltravelinthedirectionyoumovethejoystick.
28
Drive-SpeedSwitch
g021839
1
2
3
g021835
1
2
3 4
LeftSwitch
Theswitchsetsthespeedatwhichthemachinewilltravel. Movetheswitchupforhighspeedordownforlowspeed.
Operator-PresenceSwitch
Pressandholdthisbuttontoenabletheothercontrolsonthe drivependant.Themachinewillstopmovingifyourelease thisbutton.
DrillPendant
Thedrillpendant(alsoreferredtoasthelife-jacket pendant)isdesignedtoallowyourudimentarycontrol overonlythedrillingfeatureswhenconnectedtothefront receptacle,shouldtheoperatorplatformcontrolsbecome non-responsive.Youcanalsoplugthispendantintotherear drill-pendantreceptacleintheeventthatthedrivependant malfunctionstoobtainbasicmovementfunctionsatslow speed.
Onlythedrivefunctionscanbeoperatedfromtherear drill-pendantreceptacle.
RefertoFigure17forlocation.
Whenconnectedtothedrill-pendantreceptacle,move
thisswitchuptomovethedrillcarriageforwardordown tomovethedrillcarriagerearward.
Whenconnectedtothedrive-pendantreceptacle,move
thisswitchuptomovethelefttrackforwardordownto movethelefttrackrearward.
CenterSwitch
Movethisswitchtothelefttoenablethepipeloaderand wrenchoperation;movetheswitchtothecentertoturnoff thedrillinguid.
RightSwitch
Whenconnectedtothefrontdrill-pendantreceptacle,
movethisswitchuptorotatethedrillspindleclockwise ordowntorotatethedrillspindlecounterclockwise.
Whenconnectedtothereardrill-pendantreceptacle,
movethisswitchuptomovetherighttrackforwardor downtomovetherighttrackrearward.
Stake-DownLevers
Figure22
1.Left-stake-raise/lower lever
2.Left-stake-spinlever
Stake-Raise/LowerLevers
3.Right-stake-raise/lower lever
4.Right-stake-spinlever
Pushdownontheseleverstolowerthestakesintotheground. Pullupontheseleverstoraisethestakesoutoftheground.
Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.
Stake-SpinLevers
1.Leftswitch
2.Centerswitch
Figure21
3.Rightswitch
Pushdownontheseleverstospinthestakesclockwise.Pull upontheseleverstospinthestakescounterclockwise.
Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.
29
Battery-DisconnectSwitch
Specications
OpenthefronthoodtoaccesstheBATTERY-DISCONNECT switch;refertoOpeningtheFrontHood(page58).
TheBATTERY-DISCONNECTswitchislocatedtotherightof theengine;itisusedtoelectricallydisconnectthebattery fromthemachine.
TurntheBATTERY-DISCONNECTswitchtotheONorOFF positiontoperformthefollowing:
Toenergizethemachineelectrically ,rotatethe
BATTERY-DISCONNECTswitchclockwisetotheON
position(Figure23).
Tode-energizethemachineelectrically,rotatethe
BATTERY-DISCONNECTswitchcounterclockwisetothe
OFFposition(Figure23).
Note:Specicationsanddesignaresubjecttochange withoutnotice.
Machine
Width
Length Height Weight
131cm(51.5inches)
525cm(207inches)
188cm(74inches)
4,765kg(10,500lbs)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
Important:UseonlyToroapprovedattachments. Otherattachmentsmaycreateanunsafeoperating environmentordamagethetractionunit.
1.Battery-disconnectswitch (Onposition)
Figure23
2.Battery-disconnectswitch (Offposition)
30

Operation

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
RefertoPreparingtheJobSiteandtheMachine(page
39)forinstructionsonpreparingthejobsiteandthe
machine.
4.Drillthebore.
Youdrilltheboreinthreestages:
UnderstandingHorizontal DirectionalDrilling
Horizontaldirectionaldrillingisaprocessusedfordrillinga horizontalborethroughthesoilandunderobstructionssuch asroads,buildings,bodiesofwater,etc.Onceyoudrillthe bore,youpullbacktheutilitylinesorpipesthroughthebore andconnectthemasneeded.Becauseitdoesnotrequire verymuchdisturbanceofthesurface,installationofutilities usingdirectionaldrillingpreservestheenvironmentandsaves bothtimeandmoneyovertraditionalinstallationmethods suchastrenching.
Wheninstallingcablingorpipeusingadirectionaldrill,you completethefollowingsteps:
1.Gathersiteinformation.
Beforeoperatinginanareawithhigh-voltagelinesor cables,contacta“One-CallSystemDirectory”service. IntheUSA,call811oryourlocalutilitycompany.If youdonotknowyourlocalutilitycompany’sphone number,callthenationalnumber(USAandCanada only)at1-888-258-0808.Also,contactanyutility companiesthatarenotparticipantsofthe“One-Call SystemDirectory”service.PleaserefertoDrilling
NearUtilityLines(page6)formoreinformation.
Beforefullyplanningthebore,youmustgather informationaboutthejobsitesuchasthelocationof otherutilities,obstaclesatthesite,andwhatregulations andpermitsyouwillneedtocompletethejob;referto
GatheringSiteInformation(page32).
2.Planthebore.
Beforeyoucandrill,youmustrstplantheborepath basedontheinformationyougathered.Referto
PlanningtheBorePath(page34).
3.Preparethejobsiteandthemachine.
Beforedrilling,youpreparethejobsitewithanentry point,depth-gaugehole(optional),andanexithole. Youalsoneedtodrivetheunittothesite,setitupfor drilling,andconnectittoadrilling-uidmixer.
A.Entry
Intheentryphaseofthebore,youpushthedrill bitandheadintothegroundatanangleofupto 16degrees.Afterpushinginoneormorepipes, youbegindrillingdownandforwarduntilyou reachthedesireddepthordepth-gaugehole(if used).
B.HorizontalReach
Afterreachingthedesireddepth,youpushthe bitforward,steeringthebittoahorizontaldepth. Thedrillbitemitsaradiosignalfromthesonde housing,whichallowsacrewmemberonthe surfacetotrackthelocationanddepthofthehead usingthesondereceiverasyoudrillandsteerit alongaplannedroute.
C.Exit
Onceyouhaveattainedtheplannedhorizontal reach,yousteertheheadupatananglesimilar toyourentryanglebringingthebitintotheexit holeortrench.
RefertoDrillingtheBore(page49).
5.Backreamtheboreandpullbackthecablingor
pipe.
Afterenteringtheexithole,theendcrewdetachesthe drillbitandsondehousingfromthedrillpipe.Inits place,theyattachareamingbitandtheendofthecable orpipetobepulledthroughthebore.Thereaming bitisdesignedtoenlargetheboreasyoupullitback. Asbefore,youpumpdrillinguidthroughthepipe tothereamingbitasyoupullthecableorpipeback throughtheboretolubricatethereamerandallow thecableorpipetoslideeasilythroughthebore.You continuepullingthepipebackuntilthereamerreaches thedepth-gaugeholeorexitsattheentrypoint.There youremovethereamerandproductfromthedrillpipe, pullingthepipetherestofthewaybacktothemachine.
RefertoBackreamingandPullback(page52)for instructionsonbackreamingandpullingcableorpipe.
Note:Whendrilling,youconnectthemachinetoa drilling-uidmixerthatmixeswaterwithbentonite clayandotheringredients.Themachinepumpsthis mixture,referredtoasdrillinguidor“Mud”,through thedrillpipeandoutthedrillbit.Thedrillinguid lubricatesthebit,helpstoholdtheboreopenwhile drilling,andmixeswiththespoils,ushingthemout oftheborethroughtheentrypoint.
6.Finishtheboreandleavethejobsite.
Aftercompletingtheoperation,youneedtodisconnect andcleanthemachineandloaditonthetrailer;refer toFinishingtheJob(page54).
31

GatheringSiteInformation

PlanningtheInitialRoute
Beforeyoucanbeginboring,youneedtoplantherouteyou willboreandprepareasfollows:
Createabasicplanforthebore,mappingoutthe
proposedroute.
Noteanyobstacleswhichmayaffecttheboresuchas
largetrees,bodiesofwater,buildings,etc.
Plantherouteoftheboretoavoidasmanyobstacles
aspossible.
Determinethedepthofanybodiesofwatertobe
crossedtoensurethatyoucangetdeepenoughunder them.
Determinethedepthyouneedtoinstallthematerialat
andtheminimumbendradiusbothofthedrillpipeand ofthematerialbeinginstalled.Thiswillseriouslyaffect howlongtheboreneedstobeandatwhatangleyoucan beginandend;refertoPlanningtheBorePath(page34).
DANGER
Contactingundergroundhazardswiththe machinewhiledrillingorreamingcancause explosion,electrocution,breathingproblems, severetrauma,anddeathtoyouorbystanders.
Ensurethatallpersonnelatthejobsitewear
personalprotectiveequipmentincluding ahardhat,eyeprotection,electrically insulatedsafetybootsandgloves,and hearingprotection.
Keepbystandersandspectatorsawayfrom
thejobsite,includingthecompletebore path.
Locateandexposeallelectricandgaslines
thatyouwillbecrossingbycarefulhand digging.
EnsurethatyouusetheZap-Alertsystem
wheneveroperatingthemachine.
Havetheareaoftheboremarkedforutilitylines(inthe
UScall811).Ensurethatalllinesaremarkedonyour blueprints/boreplanaswell.
Contactthelocalauthoritiestoarrangeforanypermits
andtrafccontrolthatyouwillneedtoconductthejob.
InspectingtheProposedJobSite
Physicallyinspectthesiteasfollows:
Notetheterrain,slopes,valleys,hills,andanyfeatures
notplannedforpreviously.
Determinethedegreeofslopeatboththeproposedentry pointandexitpoint.
Determinewhatthesoiltypesareintheareaand,if
possible,whattheyareatthedepthyouwillbeboring. Youmayneedtodigtestholesatintervalsalongthebore pathtofullydeterminethis.
Walktheareaoftheborelookingforanypossible
unmarkedobstructions.Lookformanholes,pedestals, oldfoundations,etc.
Identifyallhazardsofwhichyouwillbepassingwithin
3m(10ft).
Commonhazardsincludethefollowing:
Gaslines
DANGER
Drillingintoagaslinecancauseanexplosion orre,burning,injuring,orkillingyouor othersinthevicinityofthebreak.
Donotsmokeorhaveanysourceofame
neargaslinesorateitherendofabore thatwillbecrossingagasline.
Keepbystandersandspectatorsaway
fromthejobsite,includingthecomplete borepath.
Locateandexposeallgaslinesthatyou
willbecrossingbycarefulhanddigging.
Havethegascompanyturnoffthegas
toanylinesyouwillbecrossingbefore drilling.
Usethereceivertotracktheexactposition
ofthedrillheadwhenapproachinggas lines.
32
Electricalpowerlines
DANGER
Drillingintoanelectricpowerlinewillcause themachinetobecomeelectriedandmay electrocuteyouoranybystanders.
Crystallinesilicaandotherdust
Ifyouwillbedrillingthroughorcuttingconcrete, sand,orothersubstancesthatcreatedustsorfumes, youneedtoensurethatyouandallworkerswear breathingprotectiontoprotectyourlungsfromthe dust.
Keepbystandersandspectatorsaway
fromthejobsite,includingthecomplete borepath.
Locateandexposeallelectriclinesthat
youwillbecrossingbycarefulhand digging.
Havetheelectriccompanyturnoffthe
powertoanylinesyouwillbecrossing beforedrilling.
Usethereceivertotracktheexact
positionofthedrillheadwhen approachingelectriclines.
Beforedrilling,setupandusethe
Zap-Alertsystemwhichisdesignedto notifyinthecaseofanelectricstrikeand electricallyisolatethemachineoperator fromthemachine.IftheZap-Alertalarm triggers,stopwhatyouaredoinganddo notleavetheoperator’sposition.Refer toDeployingtheZap-AlertSystem(page
46)fordetailedinstructionsonusingthe
Zap-Alertsystem.
WARNING
Machiningorhandlingstone,masonry, concrete,metal,andothermaterialscan generatedust,mists,andfumescontaining chemicals,suchassilica,knowntocause seriousorfatalinjuryorillness,suchas respiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.
Controldust,mist,andfumesatthe
sourcewherepossible.Watershouldbe usedfordustsuppressionwhenfeasible.
Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror suppliers,OSHA,andotheroccupational andtradeassociations.
Whenthehazardsfrominhalationcannot
beeliminated,theoperatorandany bystandersshouldweararespirator approvedbyOSHAforthematerialbeing handled.
WARNING
Silicosis W ar ning:
drillingstone,masonry,concrete,metal, andothermaterialswithsilicaintheir compositionmaygiveoffdustormist containingcrystallinesilica.Silicaisa basiccomponentofsand,quartz,brick, clay,granite,andnumerousotherminerals androcks.Repeatedand/orsubstantial inhalationofairbornecrystallinesilicacan causefatalrespiratorydiseases,including silicosis.Inaddition,someotherauthorities havelistedrespirablecrystallinesilicaasa substanceknowntocausecancer.When cuttingsuchmaterials,followrespiratory precautions.
Grinding,cutting,or
33
PlanningtheBorePath
1
2
3
4
5
g021764
Beforesettingupthejobsite,youneedtoplantheborepath, includingthefollowing:
Figure24
1.Boreentry
2.Beginning-of-bore-at-depthpoint5.End-of-bore-at-depthpointandboreexit
3.Boredepth
Boreentry
Theisthelocationwhereyousetupthemachineandthe drillbitenterstheground.Dependingonconditions,this willtypicallybesetback9to15m(30to50ft)fromthe beginning-of-the-bore-at-depthpoint.
Beginning-of-bore-at-depthpoint
Thisisthepointwhereyouwanttheutilitylineorpipeto endafterinstallationiscomplete.Itistypicallythepointat whichtheborelevelsoutandbeginstoborehorizontally. Thismaybethesameastheentrypoint,oryoumaydiga separatedepth-gaugeholeatthispoint(Figure24).
Boredepth
Thisthedepthatwhichyouwanttoinstalltheutility lineorpipe.Thismachineisdesignedprimarilyfor installationsbetween1and3m(3.5to10ft).
Obstaclesinthepath
Itisimportanttoknowwheretheknownobstaclesare thatyouwillneedtosteeraroundorunderbeforestarting sothatyoucanplanwheretobeginsteeringpriorto reachingtheobstacle.
End-of-bore-at-depthpoint
Thisisthepointwhereyouwanttheutilitylineorpipe tobeginafterinstallationiscomplete.Oftenthiswillalso betheboreexit.
4.Obstacle
neededforsteeringthedrilltothesurface,typically9to15 m(30to50ft)fromtheend-of-the-bore-at-depthpoint.
DeterminingtheBoreEntryPoint
Oneofthemorechallengingaspectsofplanningthebore pathistodeterminetheentrypointofthebore.Youneedto takethefollowingtraitsintoaccountwhendeterminingthe locationoftheentrypoint:
Boredepth
Thisthedepthatwhichyouwanttoinstalltheutility lineorpipe.Thismachineisdesignedprimarilyfor installationsbetween1and3m(3.5to10ft).
Pipeandmaterialexibility
The3m(10ft)pipesusedonthismachinecanextoan 8%pitchoverthelengthofthepipe;thisequatestoa bendofnomorethan20cm(8inches)offofastraight path(Figure25).
Important:Ifyousteerthepipetobendsharper than20cm(8inches)perpipe,youmaydamagethe pipesandtheirconnections.Youmustalsomake steeringchangesgraduallyovertheentirelengthof eachpipe.Ifyousteerthewhole20cm(8inches) inonly25to50cm(1to2ft)oftravel,youwill permanentlydamagethepipes.
Boreexit
Thisisthelocationwherethedrillheadwillexitthe groundandthepointatwhichyouwillpulltheutilitylines orpipeintothebore.Ifthispointwillbeatthesurface insteadofatinstallationdepth,youwillneedtodetermine thedistancefromtheend-of-bore-at-depthlocation
34
1
g021765
Figure25
1
2
3
g021766
2
3
g021767
1
1.20cm(8inches)
Thisexibilityisoftenratedinmaterialsasaminimum bendradius,whichistheradiusofthecircleformedifthe materialorpipes,connectedtogether,werebenttoform agiantcircle.Theminimumradiusofacirclemadewith thepipeusedwiththismachineis31m(101ft).
Entrypitch
Theentrypitchistheangleatwhichthemachine enterstheground.Withthetracksonlevelground,the stabilizersdown,andthestake-downplateontheground, thedrillframeangleisabout15degreesora27%pitch. Thispitchwillchangedependingontheslopeofthe groundandotherfactorsofthejobsite.Youcanalso reducethispitchabitbybuildingupthegroundunder thestake-downplatebeforepositioningthemachine. Youcandeterminetheactualpitchofthedrillframeby placingthedrillbitandsondehousingontheframeand thenusethereceivertodisplaythepitch.
Thesteeperyourentrypitchis,thedeeperyourborewill havetobeduetothelimitationsofthepipeexibility. Typicallyyouneedtoinsertthedrillandatleast1/3ofa pipeintothegroundbeforeyoucanstartsteeringtoward thebeginningoftheborepoint.Figure26,Figure27, andthefollowingtableillustratetherelationshipbetween entrypitchanddepth.
Figure27
1.18%pitch3.53cm(21inches)
2.3m(10ft)
Figure26
1.26%pitch3.76cm(30inches)
2.3m(10ft)
35
Note:Thedepthsgiveninthefollowingtablearefor3m(10ft)ofcombineddrillheadandpipe.Asyousteerup,the pitchofthesteeredsectionwillchangeandcanbemonitoredwiththereceiver.Usethefollowingtabletoidentifyhow manylengthsofpipewillbenecessarytoinsertandsteertothebeginningpointandhelpyouchooseanentrypoint.
Pitch
1%2cm(1inch)26%76cm(30inches) 2%5cm(2inches)27%79cm(31inches) 3%10cm(4inches)28%81cm(32inches) 4%13cm(5inches)29%84cm(33inches) 5%15cm(6inches)30%86cm(34inches) 6%18cm(7inches)31%91cm(36inches) 7%20cm(8inches)32%94cm(37inches) 8%25cm(10inches)33%97cm(38inches)
9%28cm(1 1inches)34%99cm(39inches) 10%30cm(12inches)35%102cm(40inches) 11%33cm(13inches)36%104cm(41inches) 12%36cm(14inches)37%107cm(42inches) 13%39cm(15inches)38%109cm(43inches) 14%43cm(17inches)39%112cm(44inches) 15%46cm(18inches)40%114cm(45inches) 16%48cm(19inches)41%117cm(46inches) 17%51cm(20inches)42%117cm(46inches) 18%53cm(21inches)43%119cm(47inches) 19%56cm(22inches)44%122cm(48inches) 20%61cm(24inches)45%124cm(49inches) 21%64cm(25inches)46%127cm(50inches) 22%66cm(26inches)47%130cm(51inches) 23%69cm(27inches)48%133cm(52inches) 24%71cm(28inches)49%135cm(53inches) 25%74cm(29inches)50%137cm(54inches)
Allmeasurementsareapproximateandwillvarydependingonsoilconditions.
DepthChangeper10feet
Pitch
DepthChangeper10feet
Note:ThesevaluesandmorecanbefoundintheDriller’ sHandbook&DailyLogbyDigitalControlIncorporated.
36
Giventheaboveinformation,youcancalculatethenumberof
1
4
2
3
5
g021768
7
6
rodsrequiredtoreachyourbeginningpointattheappropriate depth.Tororecommendsthatyoustarttheentrypointa distancebackfromyourbeginning-at-depthpointbythe samedistanceasthelengthofpipesyouwillneedtoreach thatpoint.Thiswillensurethatyouhaveenoughextraspace soyouwillnotneedtoover-steeranddamagethepipes.
1.26%pitch4.185cm(73inches)7.14.7m(45ft)
2.76cm(30inches)5.203cm(80inches)
3.142cm(56inches)6.208cm(82inches)
Thefollowingexampleillustratestheprocessgivenan installationusingthemaximumentrypitchofthemachine (26%)onlevelground:
Youinserttherst3m(10ft)ofdrillbit/pipeintothe
groundwithnosteering.Theendofthedrillbitwillbe 76cm(30inches)deep(Figure25).
Figure28
Youbeginsteeringupforthenext3m(10ft),pushingthe
pipesinatthemaximumpitchchangeof8%.Thisresults inachangeofpitchfrom26%atthebeginningofthe3m (10ft)to18%attheendofthe3m(10ft)foranaverage pitchof22%.Giventhat,thedrillheadlowersanother66 cm(26inches)andisnow142cm(56inches)deep.
Continuingsteeringupforthenext3m(10ft)atan8%
pitchchange,yourpitchwillchangefrom18%to10% foranaveragepitchof14%.Giventhat,thedrillhead lowersanother43cm(17inches)andisnow185cm(73 inches)deep.
Continuingsteeringupforthenext3m(10ft)atan8%
pitchchange,yourpitchwillchangefrom10%to2%for anaveragepitchof6%.Giventhat,thedrillheadlowers another18cm(7inches)andisnow203cm(80inches) deep.
Levelingthedrillheadfrom2%to0%takeslessthan1.5
m(5ft)moreforanaldepthof208cm(82inches). Reachingthisnalpointtookfourandahalf,3m(10ft) pipes.Soforthisexampleyourentrypointshouldbe
14.7m(45ft)backfromthebeginning-at-depthpointof yourinstallation.
37
Thefollowingexampleillustratestheprocessgivenan
1
2
3
4
g021769
6
5
installationusingthemachineatan18%pitchonlevel ground:
1.18%pitch3.96cm(38inches)5.119cm(47inches)
2.53cm(21inches)4.114cm(45inches)6.10.6m(35ft)
Youinserttherst3m(10ft)ofdrillbit/pipeintothe
groundwithnosteering.Theendofthedrillbitwillbe 53cm(21inches)deep(Figure29).
Figure29
Youbeginsteeringupforthenext3m(10ft),pushingthe
pipesinatthemaximumpitchchangeof8%.Thisresults inachangeofpitchfrom18%atthebeginningofthe3m (10ft)to10%attheendofthe3m(10ft)foranaverage pitchof14%.Giventhat,thedrillheadlowersanother43 cm(17inches)andisnow96cm(38inches)deep.
Continuingsteeringupforthenext3m(10ft)atan8%
pitchchange,yourpitchwillchangefrom10%to2%for anaveragepitchof6%.Giventhat,thedrillheadlowers another18cm(7inches)andisnow114cm(45inches) deep.
Levelingthedrillheadfrom2%to0%takeslessthan1.5
m(5ft)moreforanaldepthof119cm(47inches). Reachingthisnalpointtookthreeandahalf,3m(10 ft)pipes.Soforthisexampleyourentrypointshouldbe
10.6m(35ft)backfromthebeginning-at-depthpointof yourinstallation.
Important:Youcanusetheinformationcontainedin thissectiontodetermineboththespaceneededtosteer uptotheexitpointifneededandalsotosteeraround obstacles.
MappingtheBore
Withtheinformationyougatheredpreviously,mapoutthe routeofthebore,identifyingthefollowingsothatyoucan markthesitelater:
Entrypoint
Locationofthemachineandsupportingequipment
Beginningofboreatdepth
Anyobstaclesthatyouneedtosteeraroundandthe
locationswhereyouneedtostartsteeringtogetaround orunderthem
Anyutilitylinesyouwillneedtocross
Slopeandsoilchangesalongthepaththatwillaffectthe
bore
Endoftheboreatdepth
Exitlocationifdifferentthantheendofthebore
38
PreparingtheJobSiteandthe
TestingtheZap-AlertSystem
Machine
Beforedrilling,preparethejobsiteandmachineasfollows:
MarkandpreparetheborepathMarkingandPreparing
theBorePath(page39).
TesttheZap-Alertsystem;refertoTestingtheZap-Alert
System(page39).
Loadthedrillpipesintothepipeholderifneeded;refer
toLoadingDrillPipesintothePipeHolder(page41).
Addfueltothemachine;refertoAddingFuel(page41).
Checktheoillevelintheengine;refertoCheckingthe
Engine-OilLevel(page43)
Checktheenginecoolantlevel;refertoCheckingthe
CoolingSystem(page43).
Checkthehydraulicuidlevel;refertoCheckingthe
Hydraulic-FluidLevel(page43).
Checktheoillevelinthedrilling-uidpump;referto
CheckingtheDrilling-Fluid-PumpOilLevel(page86).
Load/unloadthemachine;refertoLoadingand
UnloadingtheMachine(page43).
Drivethemachinetotheentrypoint;referto
UnderstandingHorizontalDirectionalDrilling(page31).
Connectthemachinetoadrilling-uidsource;referto
ConnectingtoaDrilling-FluidSource(page48).
Setupthedrillbit(s)andtrackingelectronics;referto
SettingUptheDrillHeadandTrackingSystem(page45).
Setupthemachinefordrilling;refertoSettingupthe
MachineforDrilling(page45).
DeploytheZap-Alertsystem;refertoDeployingthe
Zap-AlertSystem(page46)
TheZap-Alertsystemisanelectricstrikesensingdeviceon themachinethattriggersastrobelightandaudiblealarmin theeventthatthedrillbit,reamer,orstakebreaksintoan energizedpowerline.Intheeventofanelectricstrike,the machinewillbecomeenergized,settingoffthealarm.
DANGER
IftheZap-Alertsystemactivateswhiledrilling,the machine,exceptfortheoperator’splatform,will becomeenergized.Ifyoustepofftheoperator platformorifsomeonetouchesthemachineorwet groundnearthemachineorinthebore,youor theycouldbeelectrocutedcausingseriousinjury ordeath.
TesttheZap-Alertsystembeforedrilling.
Deploythegroundingstakebeforedrilling. Ensurethatthestakeisfullyinsertedintomoist soil.
IftheZap-Alertistriggered:
Stayintheseatanddonottouchtheground
oranyotherpartofthemachineuntilthe powerhasbeenturnedoff.Donotpour liquidsorurinatefromtheoperatorplatform ontotheground.
Stopdrilling,stopthedrilling-uidow,and
retractthedrilloutoftheground.
Keepeveryoneawayfromthemachine.
Keepstandingorrunningwateranddrilling
uidcontainedclosetothemachine.Keep wateranddrillinguidsourcesawayfrom thebrokenline.
MarkingandPreparingtheBorePath
1.Walktheborepath,markingitonthegroundwith markingpaintsothatthereceiveroperatorwillbeable tofollowtheplan.
2.Handdigtoexposeanyburiedutilitylinesmarked previouslythattheborepathwillbecrossing.This willallowthereceiveroperatortoknowexactlywhere theyare.
3.Ifyouareexitingtheboreatgroundlevelandnotinan existingtrench,diganangledholeintowhichthebit willenterattheendofthebore.
4.Ifdesired,digaholetothebeginning-of-the-borepoint whereyoucandisconnectthepipeorlinesafterpulling themback.
Contacttheutilitycompanytohavepower
shutofftothebrokenline.Donotresetthe Zap-Alertsystemuntilthepowerhasbeen turnedoff.
TesttheZap-Alertsystembeforeusingthedrilleachday,as follows:
1.Openthefronthood;refertoOpeningtheFront
Hood(page58).
2.Laythegroundingstakeatonthegroundawayfrom themachine.Donotdrivethestakeintotheground.
Important:Donotallowthestaketotouchany partofthemachine.
3.ConnectanalligatorclipfromtheZap-Alerttesterto thegroundingstudontheZap-Alertsystem(Figure
30).
39
Figure30
g021838
1
1.Testbutton5.Resetbutton
2.Zap-alerttester6.Alligatorclips
3.Zap-alertsystem7.Machinegroundingpoint
4.Zap-alertsystem groundingstud
Ifeithertheaudiblealarmorthestrobelightfailedto triggerwhenyoupressedtheTESTbutton,havethem repairedbeforedrillingwiththemachine.
MountingaFireExtinguisher
Mountyourreextinguisherbelowtheoperatorseat(Figure
32).
Note:Areextinguisherisnotprovidedwiththemachine.
Therecommendedreextinguisherisadrychemicalre extinguisherapprovedforclassBandCres.
Figure32
4.Connecttheotheralligatorcliptoametalcomponent ofthemachineframe.
5.PresstheTESTbuttonontheZap-Alerttester(Figure
30).
TheZap-Alertalarmshouldsound,andthestrobeon topofthefronthoodshouldash.
6.PresstheZAP-ALERTRESETbuttontostopthealarm (Figure30).
7.Disconnectthealligatorclipsfromthegroundingstud andthemachine.
8.Storethegroundingstakeintheholderontheoperator platformasshowninFigure31.
1.Mountinglocation
1.Groundingstake
Figure31
40
LoadingDrillPipesintothePipeHolder
Beforeusingthemachine,llthepipeholderwithupto40 drillpipes.
1.Pipe2.Maleend
1.Removetheclevispinsfromthepipeholder(Figure
33).
2.Insertthepipesfromthetopwiththemalethreaded pipeendstowardthefrontofthemachine(Figure33).
3.Installtheclevispinsbeforedrilling.
Note:Beforedrilling,checktheconditionofthepipesand replaceanythatarebentordamaged.
Figure33
3.Clevispins
AddingFuel
ServiceInterval:Beforeeachuseordaily—Checkthefuel
level.
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.
Fueltankcapacity:114L(30USgallons)
Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce fuellterplugging.
41
Useofsummergradefuelabove-7°C(20°F)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.
Ifthisisnotpossible,thenrefuelsuchequipmenton
atruckortrailerfromaportablecontainer,ratherthan fromafueldispensernozzle.
Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultralowsulfur.Observethe followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
Ifafueldispensernozzlemustbeused,keepthenozzlein
contactwiththerimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.
DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Donotllthefueltankinsideanenclosedtrailer.
Donotsmokewhenhandlingfuel,andstay awayfromanopenameorwherefuelfumes maybeignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Donotbuymore thana30-daysupplyoffuel.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
1.Parkthemachineonalevelsurface.
2.Opentherearhood;refertoOpeningtheRear
Hood(page58).
3.Usingacleanrag,cleantheareaaroundfueltankcap.
4.Removethecapfromthefueltank(Figure34).
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblended.
Contactyourdealerifyouwishformoreinformation
onbiodiesel.
Incertainconditionsduringfueling,staticelectricitycanbe releasedcausingasparkwhichcanignitethefuelvapors.A reorexplosionfromfuelcanburnyouandothersandcan damageproperty.
Placefuelcontainersonthegroundawayfromyour
vehiclebeforelling.
Donotllfuelcontainersinsideavehicleoronatruck
ortrailerbedbecauseinteriorcarpetsorplastictruckbed linersmayinsulatethecontainerandslowthelossofany staticcharge.
Whenpractical,removeequipmentfromthetruckor
trailerandrefueltheequipmentwithitstracksonthe ground.
Figure34
1.Fuel-tankcap
5.Fillthetankuntilthelevelistothebottomoftheller neckwithdieselfuel.
6.Installfueltankcaptightly .
Note:Ifpossible,llthefueltankaftereachuse.This willminimizepossiblebuildupofcondensationinside thefueltank.
42
AdjustingtheCarriagePressure
Tohydraulicallyadjustthecarriagepressure,dothefollowing:
1.Pressbutton7onthescreentoturnthecarriage pressuretotheONposition(green);refertothe Carriage-PressureScreenintheSoftwareGuideforthis machine.
2.Increaseordecreasethecarriagepressureasfollows:
Pressbutton5onthescreentodecreasethe
carriagepressure.
Pressbutton6onthescreentoincreasethe
carriagepressure.
Note:Thecarriage-pressuregaugewilluctuateupor downbasedonhowmuchyouincreaseordecrease thecarriagepressure.
DrivingtheMachine
1.Walkaroundthemachinetoensurethatnooneisnear it.Ensurethatallbystandersareclearoftheareawhere youwillbemovingthemachine.
2.Connectthedrivependanttotherightreceptacleon thebottomoftherearcontrolpanel.
3.Withthependantinhand,walkatleast6feettothe sideofthemachine.Besuretokeepthissafedistance whenevermovingthemachine.
4.PressandholdtheOPERATOR-PRESENCEbuttonon thedrivependant.
5.Usethespeedswitchonthependanttoincreaseor decreasetheenginespeedasdesired.
6.Setthedesiredtravelspeed,usingthespeedswitch.
7.Usethejoysticktomovethemachineasdesired.
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page66)inEngineMaintenance.
CheckingtheCoolingSystem
Beforeyoustarttheengineandusethemachine,checkthe coolingsystem;refertoCoolingSystemMaintenance(page
77).
CheckingtheHydraulic-FluidLevel
Beforeyoustarttheengineandusethemachine,check thehydraulicuidlevel;refertoCheckingtheHydraulic
Fluid(page83)inHydraulicSystemMaintenance.
Starting/StoppingtheEngine
Tostarttheengine,completethefollowing:
1.Openthefronthood;refertoOpeningtheFront
Hood(page58).
2.TurnthebatterydisconnectswitchtotheONposition; refertoBattery-DisconnectSwitch(page30).
3.Closeandlatchthehood.
4.Openthedoorontherearcontrolpanel.
5.TurntheignitionkeytotheRUNposition.
IftheWait-to-Startlightilluminates,waituntilitturns offbeforeproceeding.
6.TurntheignitionkeytotheSTARTpositionuntilthe enginestarts,thenreleaseit.
Tostoptheengine,turntheignitionkeytotheOFFposition. Inanemergency,youcanalsostoptheengineandall processesbypressingtheENGINE-STOPbuttononeitherthe drivependantorthecontrolpanel.
Note:Formoreinformationonthedrivependant,refer toDrivePendant(page28).
LoadingandUnloadingtheMachine
WARNING
Movingamachineofthissizeonatrailerover publicroadscarriesriskstothosearoundthe machineifitshouldcomeloose,beinvolvedinan accident,hitalowhangingstructure,etc.
Followthetie-downproceduresdescribedin thissectionwhenmovingthemachine.
Followalllocaltrafcregulationsgoverningthe haulingoflargeequipment.Thismanualcannot adequatelycoveralllawsandsafetyregulations; itisyourresponsibilitytoknowandfollowthe lawsandregulationsthatpertaintoyou.
WARNING
Themachinecanslipandfallfromatrailerorramp, crushinganyonecaughtbeneathitandcausing seriousinjuryordeath.
Keepallbystandersawayfromthemachineand trailer.
Ensurethatthetrailerandramparenotslippery andarefreeofice,grease,oil,etc.
Movethemachineontotherampatslowspeed withtheengineatslowspeed.
Ensurethatyouhavethemachinecenteredon therampandtrailer.
1.Ensurethattherampandthetrailerortruckbedcan supporttheweightofthemachine.
2.Ensurethattheupperandrearpipe-holderpinsare installedFigure35.
43
Figure35
1.Upperpins2.Lowerpins
3.Placeablockatthefrontandrearofthetrailerand/or trucktires.
4.Usingthedrivependant,settheenginespeedtoslow , andthedrivespeedtoslow.
5.Usingthedrivependant,carefullydrivethemachine forwardorrearwarduptherampandintopositionon thetrailer.
11.Afterdrivingafewmiles,pulloverandchecktoensure thatallchainsarestilltightandthatthemachinehas notmoved.
Tounloadthemachine,reversetheaboveprocedure.
6.Lowerthestake-downplatetothedeckofthetrailer.
7.Turnofftheengine.
8.Useappropriatelyratedchainsandbinderstosecure theringsontheleftandrighttrackframesandthe stake-downplatetothetrailer(Figure36).
Figure36
1.Tie-downpoints(onlyrightsideshown)
9.Measurethedistancefromthegroundtothehighest pointonthemachineforreferencetoensurethatyou donotcollidewithlowhangingobstacles.
10.Removetheblockfromthetrailertires,andstowthem withthemachineforusewhenunloadingit.
44
SettingUptheDrillHeadandTracking System
Thedrillheadconsistsoftwoparts,thedrillbitandthesonde housing(Figure37).
Figure37
1.Sondehousing
2.Drillbit
Drillbitsvaryinsizeandtypetomeetthevarioussoil conditionsyoumayneedtodrillthrough.Someofthe possibilitiesareasfollows:
Straightblade—Usedinawiderangeofmediumdensity
soils.
Bentblade—Usedinmediumtosoftsoils.Thisbithas
anadded20°bendtoincreasesteeringperformancein softsoils.
Trianglepointblade—Useinhardandrockysoils.This
bithascarbideedgestoreducewear.
Alloftheabovebitscomeinvaryingwidths.Awiderblade increasesyourabilitytosteerinsoftsoils.Anarrowerblade movesthroughhardsoilsbetter.ContactyourAuthorized ToroDealerforacompletelistofavailableblades.
Thesondesandreceiversareessentialtotracktheposition ofthedrillheadthroughoutthedrillingoperation.The sondehousingonthedrillheadopensuptoacceptthesonde beaconwhichworkswiththereceivertotrackthelocation, pitch,direction,headorientation,andmoreofthedrillhead. RefertotheTrackingSystemOperator’sManualforinstructions onusingthesystem.
Figure38
1.Sondehousing
2.Screws
3.Drillbit
4.Housingcover
5.Housing
3.Insertthesondebeaconwiththeforwardendtoward thedrillbitintothesondehousing(Figure39).
Figure39
1.Sondehousing
2.Sondebeacon
3.Drillbit
4.Installthehousingcoverandsecureitwiththescrews (Figure38).
SettinguptheMachineforDrilling
Toinstallthesondebeaconintothesondehousingonthe drillhead,completethefollowing:
1.Replacethebatteriesinthesondebeaconasdescribed intheTrackingSystemOperator’ sManual.
2.Loosenthescrewssecuringthehousingcovertothe housingandremovethecover(Figure38).
1.Usingthedrivependant,drivethemachinetothe locationthatyouhavepreparedforit,ensuringthat thefrontofthemachineistheproperdistanceback fromentrypointandthedrillframeisinlinewiththe borepath.
2.Driveuptothelocationandmakesurethatallutilities arelocatedandmarkedpriortodrilling.
3.Loosenthe4screwsthatsecurethecoversoverthe operatorconsolesandremovethecovers(Figure40).
Note:Storethemsomeplacesafefortheday.
45
1.Rearplatformlatch
DeployingtheZap-AlertSystem
Figure42
Figure40
1.Screw2.Cover
4.Lowerthepedestriansafetybarandsecureitinplace (Figure41).
Figure41
1.Pedestriansafetybar(loweredpositionshown)
5.Pushdownontherearplatformlatchsecuringthe operatorplatform,andswingitouttothedesired position,ensuringthatitlocksinplace(Figure42).
TheZap-Alertsystemisanelectricstrikesensingdeviceon themachinethattriggersastrobelightandaudiblealarmin theeventthatthedrillbit,reamer,orstakebreaksintoan energizedpowerline.Intheeventofanelectricstrike,the machinewillbecomeenergized,settingoffthealarm.The operator’splatformiselectricallyisolatedfromtherestof themachinetoprotectyou.
Note:Theoperatorplatformhas4positions:travel (swungallthewayintothemachine),full-out,and2 intermediatepositions.
46
DANGER
g021838
1
IftheZap-Alertsystemactivateswhiledrilling,the machine,exceptfortheoperator’splatform,will becomeenergized.Ifyoustepofftheoperator platformorifsomeonetouchesthemachineorwet groundnearthemachineorinthebore,youor theycouldbeelectrocutedcausingseriousinjury ordeath.
TesttheZap-Alertsystembeforedrilling.
Deploythegroundingstakebeforedrilling. Ensurethatthestakeisfullyinsertedintomoist soil.
IftheZap-Alertistriggered:
Stayintheseatanddonottouchtheground
oranyotherpartofthemachineuntilthe powerhasbeenturnedoff.Donotpour liquidsorurinatefromtheoperatorplatform ontotheground.
Stopdrilling,stopthedrilling-uidow,and
retractthedrilloutoftheground.
3.Ifthegroundisdrywhereyouputthestake,soakit withwaterbeforeusingthemachinetoensuregood electricalcontact.
LoweringtheStakes
1.Movetheoperatorstationtothedesiredangle,switch theDRILL/DRIVEswitchtotheDRILLposition,and raisethepipeelevators,sothatthepipeisrestingon theelevators;refertoStartingtheFirstPipe(page49).
2.Loadtherstpipeandinstallthesondeandthedrill head;refertoStartingtheFirstPipe(page49).
3.Placethedrillheadonthedrillframe,andtakeapitch readingusingthereceiver;refertotheTrackingSystem Operator’sManual.
4.Lowerthethrustframe,tiltingthedrillframeuntilthe platecontactstheground(Figure44).
Keepeveryoneawayfromthemachine,
wetgroundnearthemachineorrunning fromthemachine,andanyopensourcesof water/mudthatisintheboreandcontacting thebrokenline.
Contacttheutilitycompanytohavepower
shutofftothebrokenline.Donotresetthe Zap-Alertsystemuntilthepowerhasbeen turnedoff.
1.Removethegroundingstakefromtheholderonthe sideoftheoperatorplatform(Figure43).
Figure44
1.Thrustframe2.Stake-downplate
5.Lowertherearstabilizersuntiltheycontacttheground rmly,oruntilthedesiredentryangleisachieved (Figure45).
Note:Therearofthetracksshouldjuststarttolift offtheground.
Note:Ifthegroundissoft,placetimberbelowthe stabilizers,andlowerthestabilizers.
Figure43
1.Groundingstake
2.Movethestakedirectlyawayfromthemachine, perpendiculartothedrillframeanddriveitintothe grounduntilthehandletouchestheground.
47
Figure45
g021835
1
2
3 4
1.Rearstabilizers
6.Pressthe2rightstakeleversintolowerandspinthe rightstakeaugeruntilitseatsfully(Figure46).
ConnectingtoaDrilling-FluidSource
Whendrillingandreaming,youpumpamixtureofbentonite clay,water,andsometimesotheringredients,collectively calleddrillinguidor“Mud”,throughthepipeandintothe bore.Thisdrillinguid,or“Mud”,doesthefollowingfor yourbore:
Lubricatesthedrillhead
Loosensthesoilintowhichthedrilliscutting
Penetratesandbindsloosesoiltokeepthemfrom
collapsingontheborepipe.
Thespecicmixtureyouneedwillvarydependingonyour soiltypeandtheoperationyouareperforming;refertoyour mixingsystemOperator’sManualfordetails.
Conversely,forsomejobs(dependingonthesoiltypeand distance),youcanpumpscreenedwaterfromanaturalwater source,suchasalakeorriver,throughthedrillinlieuof mixeddrillinguid.
Toconnectthemachinetoamixingsystem,referto
SettingUptheMixingSystem(page48).
Toconnectthemachinetoanaturalwatersource,referto
SettingUpthePumptoUseaNaturalWaterSource(page
49).
SettingUptheMixingSystem
Figure46
1.Left-stake-raise/lower lever
2.Left-stake-spinlever
3.Right-stake-raise/lower lever
4.Right-stake-spinlever
7.Repeatstep6fortheleft-sidestake.
Setupyourmixingsystemnearthedirectionaldrilllocation, preferablydownwindsofumesfromthemixingsystem enginewillnotbotheryouwhiledrilling.Followthe instructionsprovidedinthemixingsystemOperator’ sManual forsettingitupandusingit.
Completethefollowingtoconnecttheexithosefromthe mixingsystemtothedrilling-uidpumponthemachine:
1.Raisethecam-lockleversonthepump-inletcapand removethecap(Figure47).
Figure47
1.Cam-locklevers
2.Pump-inletcap
2.Insertthehosefromthemixingsystemoverthepump inletandsecureitwiththecam-locklevers.
48
SettingUpthePumptoUseaNaturalWaterSource
Tosetupapumptouseanaturalwatersource,youmust ensurethatyouusetheY-screentolterallmaterialsother thanwater.
ToinstalltheY -screenperformthefollowingtasks:
DrillingtheBore
StartingtheFirstPipe
1.Ensurethatallbystandersareawayfromthemachine andthattheexit-sidelockoutisOn.
1.Removethepump-inletcap(Figure48).
Figure48
1.Pumpthreads3.Y-screen
2.Pump-inletcap
2.AligntheY-screenwiththethreadsonthepump (Figure48).
3.RotateandtightentheY-screenontothepump.
4.AttachthehosetotheY-screen,andbeginpumping fromthenaturalwatersource.
2.Movethedrillcarriagefullydownthedrillframeand spraythespindlethreadswiththreadjointcompound, thenreturnthedrillcarriagetotheupperendofthe frame(Figure43).
Figure49
1.Drillspindle
2.TJC-applicatornozzle
3.Rotatethepipegrippertotherstrowofpipesin thepipeholderbyaligningtherowindicatortorow number1.
4.Lowerthepipeelevatorstoloadapipeintothepipe gripper.
5.Rotatethepipegripperwiththepipetowardthedrill frame,andextendthepipeuntilthepipeiscentered overtheframeandinfrontofthespindleonthedrill carriage.
6.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipe(Figure50).
49
Figure50
1.Drillspindle2.Pipe
InstallingtheDrillHead
1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.
WARNING
Ifthedrillrotatesorextendswhileyouor othersaremanuallyworkingonthedrillbitor pipeinfrontofthemachine,theworkercould getcaughtinthebitorpipecausingserious injury,amputation,ordeath.
Enabletheexit-sidelockoutonthe exit-side-lockouttransmitterbefore approachingthedillbitorpipewhen attachedtothemachine.Thiswilldisable thedrillcarriage.
7.Continuetomovethedrillcarriageslowlydownthe frameuntilthemalethreadsonthepipeareunder thethread-joint-compoundapplicatorandapply thread-jointcompoundtothethreads.
8.Releaseandretractthepipegripper,rotatingitallthe wayouttothethirdrowofpipes.
Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.
9.Continuetorotatethedrivespindleclockwise,until themalepipethreadsarefullyseatedintothesonde housingortheleadbar.
Note:Torquethethreadsto2305N-m(1700ft-lb).
Donotwearlooseclothingorjewelrywhen workingonadrillbitorpipeattachedto themachine.Tielonghairupandoutof theway.
2.Handthreadtheleadbarontothepipethreadsthen clearawayfromthefrontofthemachine.
3.Whentheareaisclearofpeople,disabletheexit-side lockoutusingtheexit-side-lockouttransmitter (theOK-to-Drilllightonthecontrolpanelshould illuminate);presstheexit-side-lockout,resetswitchon thecontrolpanel.
4.Pullthedrillpipeandleadbarbackthroughthepipe guideandintothewrenches,aligningthethickened upperjointoftheleadbarwiththeupperwrench (Figure51).
Important:Donotclampthewrenchonthebody ofapipeoritmaydamagethepipe.Gripthepipes onthethickenedareanearthejoint.
Figure51
1.Drillpipe
2.Upperwrench (makeup/breakout wrench)
50
3.Lowerwrench(stationary wrench)
4.Leadbar
5.Usingtheupperwrench,clamptheleadbarandtighten ittofullmachinetorque.
4.Rotatethedrillheadcounterclockwiseuntilthespindle iscompletelyremovedfromthepipe.
6.Usingtheexit-side-lockouttransmitter,enablethe exit-sidelockout.
7.Doublecheckthedrillheadandbittoensurethatthe uidportsarecleanandfreefromobstructions.
8.Installthedrillheadontotheendoftheleadbaras directedbythedrillheadmanufacturer,thenclearaway fromthefrontofthemachine.
Important:Donotpullthedrillheadintothe pipeguideoryoumaydamagethemachineorthe drillhead.
BoringtheEntryShaft
Therstboringstepistocreatetheentryshaft.Inthisstep, youpushandborethedrillbitandrstfewpipesintothe groundatananglefrom0to16degrees(withthetracksat ontheground)untilyoureachthedesireddepthofyour installation.
Important:Drillandreaminaclockwiserotation. Ifyouuseacounterclockwiserotationthepipewill disconnectfromeachotherandmaybedisconnected underground.
1.Whentheareaisclearofpeople,disabletheexit-side lockoutusingtheexit-side-lockouttransmitter (theOK-to-Drilllightonthecontrolpanelshould illuminate);presstheexit-side-lockout,resetswitchon thecontrolpanel.
2.Turnonthedrillinguidpumpswitchandallowthe uidpressuretobuildto200to300psi.
5.Spraythespindlewiththreadjointcompound,then returnthedrillcarriagetotheupperendoftheframe.
6.Rotatethepipegrippertotheclosestrowofpipesin thepipeholder.
7.Lowerapipeintothepipegripperandgripitinplace.
8.Rotatethepipegrippertowardthethrustframe,and extendituntilthepipeiscenteredovertheframeand infrontofthespindleonthedrillcarriage.
9.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipe(Figure50).
Note:Tightenthejointuntilthepipeisrotatingwith thespindle.
10.Movethedrillcarriageslowlydowntheframe untilthemalethreadsonthepipeareunder thethread-joint-compoundapplicatorandapply thread-jointcompoundtothethreads.
11.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthemaleendofthepipeinto thefemaleendofthepreviouspipe.Tightenthejoint untilyoureachnomorethan2,304N-m(1,700ft-lb).
12.Releaseandretractthepipegripper,rotatingitallthe wayoutpastthethirdrowofpipes.
Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.
3.Rotatethedrillheaduntilthebitisatthe6o’clock position.
4.Movethecarriageforwarddrivingthebitstraightinto thegrounduntiltheentiredillhousingisunderground.
5.Continuepushingforwardandbeginrotatingthedrill spindleclockwisetoinitiatethedrillingaction.
6.Drillforwarduntilthecarriagereachestheendofthe frame,thenretractitabout6mm(1/4inch).
AddingDrillPipes
1.Alignthepipejointinthewrenchassembly.
2.Closethelowerwrench(stationarywrench)ontothe rstpipe.
Note:Thedrillinguidwillautomaticallyshutoff whenyouactivatetheupperwrench(makeup/breakout wrench).
3.Pullbackthecarriageapproximately12.7mm(0.5 inch).
Note:Thiswillallowthecarriagetooat,andwillnot damagethepipethreads.
13.Releasethewrenchandcontinuethedrillingoperation.
SoftwareversionKornewer:Afterloadingtherstpipethe softwarewillskipthecertainproximityswitchestoimprove operatorproductivity.Thegripperswillalsofunctionwhen thepipeloadingcamisextendedandretractedwithout operatorinput.
SteeringtheDrillHead
Thedrillbitisshapedlikeawedge,angledfromonesideof thebittotheother.Whenyoupushthebitthroughthesoil withoutrotatingit,itwillveertowardthedirectionthewedge ispointing.Whenyourotatethepipeanddrillheaditbores throughthesoilinastraightpath.
Figure52
1.Drillbit
51
Whendrilling,thereceiveroperatorfollowsthedrillheadasit progresses.Thereceiverreceivessignalsfromthesondein thedrillheadidentifyingitsposition,depth,pitch,direction, transmittertemperature,andorientationinthesoil.The remoteconsoleisascreenthatremainsnearyou(thedrill operator)toshowyoutheinformationfromthereceiver whiledrillingsoyoucanmakesteeringdecisions.
Fordetailedinformationonusingthereceiverandremote consoletoguidethedrillhead,refertotheOperator’ sManual thatcamewithyourreceiver.
Important:Donotsteerthedrillheadmorethan20cm (8inches)offcenterforevery10feetofforwardtravel.If yousteermorethanthisyouwilldamagethedrillpipes.
thewaybackandchangetoadrillbitappropriate fordrillingthroughthenewsoiltype.
ExitingtheGround
Asyouapproachtheendofthebore,steerthedrillheadto theexitpoint,keepingthesteeringlimitsinmindasyoudo so.Beforeexitingtheground,ensurethateveryoneisaway fromtheexitpoint.Assoonasyoubreakthrough,stopthe drilling-uidow .Extendthedrillforwarduntiltheentire drillheadisoutoftheground.
BackreamingandPullback
BoringtheHorizontalShaft
Aftercreatingtheentryshaft,yougraduallysteerthedrill headupwhilepushingforward,followingtheplannedbore path.Whenyoureachthedesireddepth,leveloutthedrill headandborethehorizontalshaft,addingpipesasyougo. Whileboring,paycloseattentiontotheinformationrelayed backtoyoubythereceiveroperatoraboutthestatusand locationofthedrillheadtoensurethatyouarefollowingthe plannedpath.
Important:Whiledrilling,watchthesondetemperature. Allsondeshaveamaximumtemperatureabovewhich theywillbedamaged.Frictionbetweenthedrillhead andthesoilwillcausethetemperaturetoraise.To reducethetemperature,slowdown,decreaseforward pressure,andincreasethedrillinguidow .Ifthedrill headisenteringasoiltypeotherthanwhatitisdesigned for,thatcanalsoraisetemperature.Assessthesituation andpulloutthedrillheadandchangeitifnecessary.
Ifyourunintoanobstruction,dothefollowing:
1.Increasetheowofthedrillinguidforafewseconds withoutdrilling,thenattempttocontinuedrilling forward.
Afterdrillingtheinitialbore,youattachareamertothepipe whichisthenconnectedtoatheproductyouareinstalling. Thereamerisdesignedtowidenthebore,packthewallsand lubricatethepassageoftheproductintothebore.
ThefollowingreamersareavailablefromyourAuthorized ToroDealerinvarioussizestomeetyourneedsandsoil conditions:
Carbidestep-wingcutter—Usethisreamerinsandy
andmediumclaysoilconditionstomixthedrillinguid withthesoil,makingamixturethatowseasilyaround theproductbeingpulled.
Castconepacker—Usethisreamerinsoilsthatpack
easily,suchassoftclay,peat,andloam,topackthesides ofthebore,maintainingtheboreopening.
Flutedreamer—Usethisreamerinhardclayandrocky
soils;itcombinesthefeaturesoftheothertworeamers.
Thismayloosentheobstructionandallowyoutopush pastit.
2.Iftheobstructionpersists,tryoneormoreofthe followingoptions:
Iftheobstructionisinanareawhereyoucandig,
stopthedrillheadwiththeExitSideLockout anddigdowntotheobstructiontoidentifyitand removeitifpossible.
Pullthedrillheadback15m(50ft)ormoreand
steerthedrillheadtotheside,markinganewdrill patharoundtheobstacle.
Important:Donotsteerthedrillheadmore than20cm(8inches)offcenterforevery10 feetofforwardtravel.Ifyousteermorethan thisyouwilldamagethedrillpipes.
Iftheobstructionisactuallyachangeinsoiltypes,
suchasazoneofrockysoil,pullthedrillheadall
52
ConnectingtheReamerandProduct
g021841
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2
WARNING
Ifthedrillrotatesorextendswhileyouorothersare manuallyworkingonthedrillbitorpipeinfrontof themachine,theworkercouldgetcaughtinthebit orpipecausingseriousinjury,amputation,ordeath.
Enabletheexit-sidelockoutonthe exit-side-lockouttransmitterbeforeapproaching thedillbitorpipewhenattachedtothemachine. Thiswilldisablethedrillcarriage.
Donotwearlooseclothingorjewelrywhen workingonadrillbitorpipeattachedtothe machine.Tielonghairupandoutoftheway.
Figure53
1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.
2.Removethedrillheadfromtheleadbar.
3.Doublecheckthereamertoensurethattheuidports arecleanandfreefromobstructions.
4.Installthereamerandswivelontotheendofthelead barasdirectedbythereamermanufacturer
5.Connecttheproducttothereamerusinganappropriate pullingconnection;refertoyourAuthorizedToro Dealertoacquiretheappropriatepullertomeetyour requirements.
RemovingDrillPipes
1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.
2.Installadrill-pipewiperaroundthepipeandintothe retainingbracketonthefrontofthemachine.
Thiswillremovemostofthedirtandmudfromthe pipeasyoupullitbackintothemachine,keepingthe machineclean.ContactyourAuthorizedToroDealer topurchasedrill-pipewipers.
1.Drill-pipewiper2.Drillpipe
3.Disengagetheexit-sidelockoutandresetthesystem.
4.Beginrotatingthedrillspindleclockwiseandslowly retractthedrillcarriagetopullthepipebackintothe machine
5.Whenthejointbetweenthepipesiscenteredbetween thetwowrenches,thedrillcarriagewillstop,anda greenlightwillilluminatebelowthesprayvalve.
6.Closethelowerwrenchontothepipejoint.
Note:Thedrillinguidwillautomaticallyshutoff whenyouclosethelowerwrench.
7.Rotatethepipegrippertothedrillframe,extendthe pipe-gripperarmstothepipe,andgripthepipeto supportit.
8.Closetheupperwrenchontothepipejoint.
9.Rotatetheupperwrenchcounterclockwiseuntilthe jointisloosened.
10.Releasetheupperwrench.
11.Pullbackthecarriageapproximately12.7mm(0.5 inch).
Note:Thiswillallowthecarriagetooat,andwillnot damagethepipethreads.
12.Rotatethedrillspindlecounterclockwisemoving rearwardslowlyuntilthepipesareseparated.
13.Movethedrillcarriagebackuntilthemale-pipethreads
53
justclearthefemaleendofthelowerpipe,thenclose theupperwrenchontothepipeend,butnotonthe threads.
14.Rotatethedrillspindlecounterclockwiseuntilthe upper-pipejointisloosebutnotseparated.
15.Releasetheupperwrench.
16.Movethedrillcarriagebackuntilthepipeislinedup withthepipeholder.
17.Rotatethedrillspindlecounterclockwisemoving rearwardslowlyuntilthespindlefullyseparatesfrom thepipe.
18.Retractthepipegripperarms.
19.Rotatethepipecamtothedesiredrow.
Note:Filltheoutsiderowsrst.
20.Releasethepipegripperandraisethepipeintothe holderrow .
21.Raisethepipeintothepipebasketwiththepipe elevators.
22.Rotatethepipegripperpastthethirdrowofpipes.
Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.
23.Movethedrillspindledowntheframeunderthe thread-joint-compoundapplicator,andspraythe spindlewiththreadjointcompound.
24.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipesecuredinthelowerwrench.

FinishingtheJob

Completethefollowingaftereachdayofuse:
Connectthehandsprayguntothepumpandcleanthe
machinewithcleanwater;refertoCleaningwiththe
Spray-HoseAttachment(page88).
Addgreasetothegreasettings;refertoGreasingthe
Machine(page60).
Iftheairtemperatureisbelowfreezingorwillbebefore
thenextuse,refertoPreparingtheDrilling-FluidSystem
forColdWeather(page87).
Installthecontrolscovers;refertoOperator-Controls
Covers(page21).
Flushthedrillinguidoutofthedrilling-uidpumpwith
waterorantifreeze.
Note:Thedrilling-uidpumpmaybedamagedifthe drilling-uiddriesupinthepump.
UsingtheTJCApplicator
AdjustingtheApplicatorNozzle
Note:Tightenthejointuntilyoureachnomorethan
2,304N-m(1,700ft-lb).
25.Releasethewrenchandcontinuereaming/retraction asneeded.
RemovingtheLastPipeandtheReamer
Important:Donotpullthedrillheadintothepipe
guideoryoumaydamagethemachineorthedrillhead.
1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.
2.Afterthereamerhasclearedtheground,ifyouhave notalreadydoneso,disconnecttheproductbeing installedfromthereamer.
3.Connectthedrillinguidpumptoasourceofclean water.
4.Turnthepumpontoushcleanwaterthroughthe pump,spindle,andreameruntilthewaterrunsclear.
5.Removeandstorethelastpipe;refertoRemovingDrill
Pipes(page53).
6.Leavetheleadbarclampedinthelowerwrench,butdo notconnectthedrillspindletotheleadbar.
7.Removethereamerfromtheendoftheleadbaras directedbythereamermanufacturer.
8.Releasethelowerwrenchandpulltheleadbaroutof thepipeguide.
Youcanadjusttheapplicatornozzletospraythread-joint compound(TJC)eitherinafan-shapedsprayorasastream.
Forfan-shapedspray—turnthesprayvalveontheside
ofthenozzlehorizontal(Figure54).
Forastream—turnthesprayvalveonthesideofthe
nozzlevertical(Figure54).
Figure54
1.Sprayvalve—fan-shaped spray(horizontal)
2.Sprayvalve—stream (vertical)
54
AdjustingtheTJC-sprayVolume
g021845
1
2
3
g021846
1
2
3
5
4
FillingtheTJCApplicator
Toadjustthevolumeofthread-jointcompoundthatis deliveredbytheapplicator,completethefollowing:
1.Loosenthejamnutontheadjustmentboltlocatedon topoftheTJC-applicatorpiston(Figure55).
1.Stopthemachineandstoptheengine.
2.Openthestake-down-guarddoor.
3.Loosenthewingnutssecuringthecoverstrapstothe machine(Figure56).
Figure55
1.Adjustmentbolt
2.Jamnut
3.TJC-applicatorpiston
2.Adjusttheboltasfollows:
Toincreasetheappliedvolumeofcompound,
threadtheboltout(up).
Todecreasetheappliedvolumeofcompound,
threadtheboltin(down).
3.Whenyouhaveattainedthedesiredapplicationvolume, tightenthejamnuttosecuretheadjustment.
1.TJC-applicatorpiston
2.Cover5.TJCbucket
3.Strap
4.Rotatethecoverandpullthecoverstrapsoffthe retainingbolts(Figure56).
5.Liftthecoverassemblyoffandoutoftheempty thread-joint-compoundbucket(Figure56).
6.Replacetheemptybucketwithanewfullbucket.
7.Placetheplungerintothenewbucketandlowerthe coverassemblyontothebucket(Figure56).
Figure56
4.Wingnut
8.Slidethecoverstrapsovertheretainingboltsandrotate thecovertoseatthestrapsonthebolts(Figure56).
9.Tightenthewingnuts.
55
MovingaDisabledMachine
Wheneverthemachineisstoppedandtheengineisnot running,thehydrostaticbrakesautomaticallyengage.Donot attempttotowthemachineifitcannotmoveunderitsown power.Ifpossible,repairthemachineatthesite.Ifthisisnot possible,useacraneandaspreaderbartoliftthemachine ontoatrailer,usingtheliftpointsshowninFigure57.
Figure57
Repeatliftpointsonotherside
1.Spreaderbar2.Liftpoint
56
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst100hours
Aftertherst250hours
Beforeeachuseordaily
Every50hours
Every250hours
MaintenanceProcedure
•Checkthegearboxdriveoil.
•Changethegearbox-driveoil.
•Adjustthevalveclearance.
•Changetheplanetaryoil.
•Checkthefuellevel.
•Greasethemachine.(Greaseimmediatelyaftereverywashing).
•Checkthecrankcase-venttubeandcleanitifnecessary.
•Checktheindicatoronthedisplayscreenforarestrictedairlter.
•Checktheengine-oillevel.
•Checkthetracktension.
•Checkthecoolantlevelinthereservoirfortheradiator.
•Checkthehydraulicuidlevel.
•Checkthedrilling-uid-pumpoillevel.
•Cleanthemachinewiththespray-hoseattachment.
•Checkandcleanthedustvalve.
•Removeaircleanercoverandcleanoutdebris.Donotremovethelter.
•Checkthefuel-waterseparatorforwaterandsediment.
•Checkthebatterycondition
•Checktheplanetary-driveoillevel(Also,checkifexternalleakageisobserved).
•Checkthecoolantlevelintheradiator.
•Cleanorreplacetheair-cleanerlter.
•Changetheengine-oillter.
•Changetheengineoil.
•Clearthesparkarrestorinthemuferofcarbonbuildup.
•Replacetheprimaryandsecondary,fuellters.
•Checktheconditionoftheengine-drivebelt.
Every300hours
Every500hours
Every800hours
Every1,000hours
Every2,000hours
Yearlyorbeforestorage
Every2years
Important:Refertoyour
•Checktheconditionofthecoolantsystemcomponents.Cleandirtanddebrisfrom themandrepairorreplacethecomponentsasnecessary.
•Inspectthefuellinesandconnections.
•Checkthegearboxdriveoil(oryearly,whichevercomesrst).
•Changethegearbox-driveoil(oryearly,whichevercomesrst).
•Changethehydraulic-uidreturnlter.
•Changethehydraulic-pressurelter.
•Changethedrilling-uidpumpoil.
•Changetheplanetaryoil(oryearly ,whichevercomesrst).
•Drainandcleanthefueltank.
•Checktheconcentrationofthecoolantbeforethewinterseason.
•Cleanthecoolingsystem.(Cleanthecoolingsystemifthecoolantbecomesdirtyor rustcolored.)
•Checkthetensionontheenginedrivebelt.
•Changethehydraulicuid.
•Adjustthevalveclearance.
•Touchupchippedpaint.
•Replacemovinghoses.
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
57
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
WARNING
Improperlyservicingorrepairingthemachinemaycauseinjuryordeath.
Ifyoudonotunderstandtheserviceproceduresforthismachine,contactyourdealerorseetheservice manualforthismachine.
WARNING
Raisedequipmentonthemachinewithoutanoperatormaycauseinjuryordeath.
Beforeyouleavetheoperator’scompartment,supportorlowertheequipmentandstoptheengine.
WARNING
Replaceallcoversandguardsafteryouserviceorcleanthemachine.Donotoperatethemachinewithout thecoversorguardsinplace.
Premaintenance Procedures
OpeningtheFrontHood
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.PushdownonthehoodlatchasshowninFigure58.
3.LiftuponthehandleasshowninFigure59.
Figure59
1.Hoodhandle
1.Hoodlatch
Figure58
OpeningtheRearHood
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
58
2.Pullthehoodlatchout(Figure60).
Figure60
1.Hoodlatch
UsingtheCylinderLock
WARNING
Thethrustframemaylowerwhenitisintheraised position,causingseriousinjuryordeath.
Installthecylinderlockbeforeperforming maintenancethatrequiresthethrustframetobe raised.
InstallingtheCylinderLock
1.Starttheengine.
2.Lowerthethrustframetothefully-loweredposition.
3.Stoptheengine.
4.Positionthecylinderlockoverthecylinderrod(Figure
62).
5.Securethecylinderlockwiththecotterpinandclevis pin(Figure62).
6.TurntheenginetotheONposition,andraisethe thrustframeuntilitrestsonthecylinderlock.
3.LiftupthehandleasshowninFigure61.
Figure61
1.Hoodhandle
Figure62
1.Cotterpin4.Clevispin
2.Cylinderlock5.Liftcylinder
3.Liftcylinderrod
RemovingandStoringtheCylinder Lock
1.Starttheengine.
2.Lowerthethrustframetothefullyloweredposition.
3.Stoptheengine.
4.Removethecotterpinandtheclevispinthatsecurethe cylinderlock(Figure62).
5.Removethecylinderlock.
6.TurntheenginetotheONposition,andraisethe thrustframe.
59
7.Storethecylinderlocknexttotheanti-freezetank (Figure63).
Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease
immediatelyaftereverywashing).
Greasetype:General-purposegrease.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting.
Figure63
1.Locationbehindtherearofthepipeholder
4.Pumpgreaseintothettingsuntilgreasebeginsto oozeoutofthebearings(approximately3pumps).
5.Wipeupanyexcessgrease.
Figure64
Liftcylinder(drill/carriageside;lowergreasettingisbehind
thetrackroller)
60
Figure65
Front-pipeelevatorandcamcylinder(drill/carriageside)
Figure66
Rear-pipeelevatorandcamcylinder(drill/carriageside)
Figure68
Thrust-framepivotpin(Undersideofmachine)
Figure69
Rear-pipeelevator(operator’sside)
Figure67
Stabilizercylinderandfoot(drill/carriageside;repeaton
otherside)
Figure70
Front-pipeelevator(operator’sside)
61
Stakedownmotors
Figure71
Figure72
Carriage-rollerbearings(operator’ssideshown;repeaton
otherside)
Figure73
Gearboxoat(operator’ssideshown;repeatonotherside)
Figure74
Trackroller(operator’ssideshown;repeatonotherside)
62
EngineMaintenance
CleaningtheCrankcase-Vent Tube
ServiceInterval:Beforeeachuseordaily—Checkthe
crankcase-venttubeandcleanitif necessary.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
Figure75
Rear-cambearing(operator’sside)
Figure76
Front-cambearing(drill/carriageside)
2.Openthefronthood;refertoOpeningtheFront
Hood(page58).
3.Gentlypullthecrankcase-venttubeout(Figure77).
4.Cleantheendofthecrankcase-venttube(Figure77).
Figure77
1.Crankcaseventtube
ServicingtheAir-Cleaning System
Important:Donotremovetheelementsfromthe
machinetocheckfordirtylters;usethefollowing procedureinstead.
Important:Donotreplacetheoldair-cleanerlterwith alterthatismorethan5yearsold;checkthedateof manufactureontheendcapoftheelement.
Note:Everytimeyouservicetheair-cleanersystem,ensure thatallhoseconnectionsandangesareairtight.Replace alldamagedparts.
Checktheair-cleanerbodyfordamagewhichcouldcause
anairleak.Replaceitifitisdamaged.Checkthewhole intakesystemforleaks,damageorloosehoseclamps. Also,inspecttherubberintakehoseconnectionsatthe aircleanerandturbotomakesuretheconnectionsare complete.
Servicetheair-cleanerlteronlywhen“CheckAirFilter”
isdisplayedonthescreen.Changingtheairlterbefore
63
itisnecessaryonlyincreasesthechanceofdirtentering theenginewhenthelterisremoved.
Besurethecoverisseatedcorrectlyandsealswiththe
air-cleanerbody .
ServicingtheAir-CleanerCover
ServiceInterval:Every50hours—Removeaircleanercover
andcleanoutdebris.Donotremovethe lter.
CheckingtheAir-CleanerIndicator
ServiceInterval:Beforeeachuseordaily
1.Starttheengine.
2.Checktherestricted,air-cleanerindicatoronthedisplay screen;refertotheSoftwareGuideforthismachine.
3.Replacetheair-lterelement(s)asfollows:
A.Replacetheprimary,air-cleanerlter;referto
ServicingtheAir-CleanerFilter(page65).
B.Repeatsteps1and2;iftherestrictedair-cleaner
indicatorisstillshownonthedisplayscreen, replacethesecondary,air-cleanerlter;referto
ServicingtheAir-CleanerFilter(page65).
CleaningtheDustValve
ServiceInterval:Every50hours
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Squeezethesidesofthedustvalveontheair-cleaner covertoreleaseanycollectedwater,dust,ordirtfrom thevalve.(Figure78).
RemovingtheAir-CleanerCover
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Cleantheoutsideoftheair-cleanercanisterwitha clean,dampcloth.
4.Checktheair-cleanercanisterfordamagewhichcould causeanairleak.Replaceadamagedaircleanerbody .
Important:Servicetheair-cleanerlteronlywhen “CheckAirFilter”isdisplayedonthescreen. Changingtheairlterbeforeitisnecessaryonly increasesthechanceofdirtenteringtheengine whenthelterisremoved.
5.Pullthelatchfortheair-cleanercoveroutward(Figure
78).
6.Rotatetheltercovercounterclockwisesothatthe dustcapisatthe4o’clockposition(Figure79).
Note:Ensurethattherearenoobstructionsinside thedustvalve.
Figure78
Figure79
1.Air-cleanercover
7.Pulltheair-cleanercoverawayfromthelterhousing andremovethecover(Figure80).
1.Dustvalve3.Air-cleanercover
2.Latch
64
ServicingtheAir-CleanerFilter
2
3
4
G022176
ServiceInterval:Every250hours
Replacetheltersonlywhenthe“CheckAirFilter” indicatorappearsonthedisplayscreen;referto
CheckingtheAir-CleanerIndicator(page64).
Note:ContactyourAuthorizedToroDealertoorder replacementlters.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
Figure80
1.Air-cleanercover2.Filterhousing
8.Cleananydebrisfrominsidethecover.
Important:If“CheckAirFilter”isnotdisplayed onthescreen,donotremovetheairlters.
InstallingtheAir-CleanerCover
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Alignthedustcapontheaircleanerltercovertothe 5o’clockposition.
3.Aligntheaircleanerltercoverwiththelterhousing (Figure80).
4.Rotatetheaircleanerltercoverclockwise,sothatthe dustcapisatthe4o’clockposition(Figure79).
5.Pushthelatchontheaircleanerltercoverinward untilitisfullyseated(Figure79).
3.Beforeremovingthelter,cleanoutalldebrisfrom theinsideofthelterbodyusinglow-pressureair(40 psi,cleananddry).
Important:Avoidusinghighpressureairwhich couldforcedirtthroughthelterintotheintake tract.Thiscleaningprocesspreventsdebrisfrom migratingintotheintakewhentheprimarylter isremoved.
4.Removetheprimarylter(Figure81).
Important:Donotcleantheusedlter.
Figure81
1.Rubber-outletvalve
2.Air-cleanerlatch4.Air-cleanerbody
3.Air-cleaner,primarylter
5.Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody .Donotuse adamagedelement.
Important:Donotcleantheusedsafetylter (Figure82).Replacethesafetylterwithanew oneafterevery3primarylterservices,orwhen indicatedbythe“CheckAirFilter”onthedisplay screen.Ifyouarenotreplacingit,donotremove thesafetylter.
65
1.Safetylter
°C°F-40
-30 -20 -10 0 10 20 30 40 50
-40 -22 -4 14 32 50 68 86 104 122
All Seasons
Winter Conditions
Arctic Conditions
°C°F-40
-30 -20 -10 0 10 20 30 40 50
-40 -22 -4 14 32 50 68 86 104 122
15W -40
10W -30
5W-30
G022415
Figure82
oflowviscosityoilcandecreaseenginelifebecauseofwear (Figure83).
ToroPremiumEngineOilisavailablefromanAuthorized ToroServiceDealerineither15W -40or10W-30viscosity withAPIclassicationCH-4orhigher.Seethepartscatalog forpartnumbers.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily—Checkthe
engine-oillevel.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
6.Insertthenewprimarylterbyapplyingpressureto theouterrimoftheltertoseatitinthecanister.Do notapplypressuretotheexiblecenterofthelter.
7.Removetherubberoutletvalvefromthecover,clean thecavity,andreplacetheoutletvalve.
8.Installthecover.
ServicingtheEngineOiland Filter
Theengineisshippedwithoilinthecrankcase;however, checktheoillevelbeforeandafteryourststarttheengine.
Crankcasecapacity:7.5L(8USqt)withthelter.
Useonlyhigh-qualitySAE15W -40heavy-dutyengineoilwith anAPIclassicationofCH-4orhigher.
WhileSAE15W-40oilwithanAPIclassicationofCH-4or higherisrecommendedformostclimates,refertoFigure83 foroilviscosityrecommendationsforextremeclimates.
3.Removethedipstick(Figure84),andwipeitclean.
Figure84
Operator’sside
Note:Limiteduseoflow-viscosityoilssuchasSAE10W-30 withanAPIclassicationofCH-4orhighercanbeusedfor easierstartingandprovidingsufcientoilowatambient temperaturesbelow-5°C(23°F).However,continuoususe
Figure83
1.Dipstick
4.Insertthedipstickintotheoillltube,pullthedipstick outagain,andreadtheoillevelonthedipstick.
Note:Theoillevelonthedipstickshouldbeatthe HighmarkorbetweentheLowandHighmarks.If theoilisbelowtheLowmark,completethefollowing procedure:
A.Removethellcap(Figure85)andaddoiluntil
thelevelreachestheHighmark.Donotoverll.
Important:Useanoilcanisterwitha bendablehoseorafunneltollthemachine withoil.
66
G021582
1
8.Aligntheoilltertotheoil-lteradapterandrotate itclockwiseuntilthesealoftheoilltercontactsthe oil-lteradapter(Figure86).
Note:Donotuseanoillterstrapwrenchtoinstall thenewoillter.Thewrenchcandentanoillterand thereforecausealeak.
9.Handtightentheoillteranadditional1/2turn (Figure86).
10.Removetheoilpanorragsyouplacedinstep3and disposeoftheusedoilaccordingtolocalcodes.
ChangingtheEngineOil
Figure85
1.Oil-llcap
B.Installtheoilllcapandthedipstick.
ChangingtheEngine-OilFilter
ServiceInterval:Every250hours
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Alignadrainpanorseveralragsundertheoillterand theoil-lteradapter(Figure86).
ServiceInterval:Every250hours
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Removethedrainplug(Figure87).
Figure86
1.Oil-lteradapter2.Oillter
4.Rotatetheoilltercounterclockwiseandremovethe oillter(Figure86).
Note:Discardtheoillter.
5.Usingacleanrag,wipecleanthesurfaceoftheoil-lter adapterwheretheoillterseatswithacleanrag.
6.Fillthenewoillterwiththespecied-engineoil.
7.Applyathinlayerofthespecied-engineoiltotheseal oftheoillter.
Figure87
1.Engine-oildrainplug
3.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.
4.Draintheoilintoadrainpan.
5.Whentheoilstops,installthedrainplug.
6.Changetheengine-oillter;refertoChangingthe
Engine-OilFilter(page67).
7.Installthedrainplugontothedraintting(Figure87).
8.Removetheoil-llcapfromthellerneckbypulling thecapupward.
67
ServicingtheSparkArrestor (IfEquipped)
ServiceInterval:Every250hours—Clearthesparkarrestor
inthemuferofcarbonbuildup.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Removethepipeplugfromtheclean-outportatthe lowersideofthemufer.
Figure88
1.Fillerneck3.Funnel
2.Oil-llcap
Note:Useafunnelwithaexible,attachedhoseto directtheengineoilintotheengine.
9.Fillthecrankcasewithapproximately7.5L(8USqt)of thespeciedengineoil;refertoServicingtheEngine
OilandFilter(page66).
10.Installtheoil-llcap.
11.Starttheengine,runitatidleforabout2minutes,and checkforoilleaks.
12.Stoptheengineandremovethekey.
13.Waitfor2or3minutesandchecktheoillevel;referto
CheckingtheEngine-OilLevel(page66).
AdjustingtheValveClearance
ServiceInterval:Aftertherst250hours
WARNING
Themufermaybehotandcouldcause injury.
Becarefulnottotouchthehotmufer.
3.Starttheengine.
4.Plugthenormalmuferexitwithablockofwoodor metalplatesothattheexhaustowwillbeforcedout oftheclean-outport.Continuetoblocktheexituntil carbondepositsceasecomingoutoftheport.
WARNING
Donotstandinlinewiththeclean-outport; hotelementscouldcauseseriousinjury.
Wearsafetyglasses.
5.Stoptheengineandreplacethepipeplug.
Every2,000hours
Refertotheengineowner’smanual,includedwiththe machine,fortheadjustmentprocedure.
Ifyoucannotadjustthevalveclearance,contactyour AuthorizedToroServiceDealerforvalveadjustment.
68
FuelSystem
1
2
3
G021798
anddrainanywaterandsedimentfromthefuellter (Figure89).
Maintenance
DANGER
Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.
Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.
Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis25mm(1inch) belowthebottomofthellerneck.Thisempty spaceinthetankallowsthefueltoexpand.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.
Note:Ifthefuel-waterseparatorhasanywateror sediment,alsodrainthewaterandsedimentfrom thefueltank;refertoDrainingWaterfromtheFuel
Tank(page69).
5.Whencleanfuelappears,rotatethedrainvalve clockwiseuntilitisclosed.
Note:Donotovertightenthedrainvalve.
6.Primethefuelsystem;refertoPrimingtheFuel
System(page70).
DrainingWaterfromtheFuel Tank
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Placeadrainpanunderthedrainpluginthefueltank.
3.Loosenthedrainpluguntilthewaterandsediment drainout(Figure90).
DrainingWaterfromtheFuel Filter
ServiceInterval:Every50hours—Checkthefuel-water
separatorforwaterandsediment.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Alignadrainpanunderthesecondary-fuellter (Figure89).
Figure90
1.Fueltank3.Drainpan
2.Drainplug
4.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.
5.Whencleanfuelappears,installthedrainplugand tightenitsecurely.
6.Checkthefueltankdrainplugforleaks.
Figure89
1.Secondary-fuellter
4.Rotatethedrainvalveatthebottomofthe secondary-fuellter2or3turnscounterclockwise,
2.Drainvalve
69
PrimingtheFuelSystem
ReplacingtheFuelFilters
Note:Primethefuelsystemwheneveranyofthefollowing
occur:
Youdrainedwaterfromthefuellter.
Youreplacedthefuellter.
Yourantheengineuntilthefueltankisemptyordrained
thefueltank.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Ensurethattheengineandtheexhaustsystemarecool.
4.Ensurethatthefueltankisatleast1/4full.
5.RotatetheBATTERY-DISCONNECTswitchclockwise totheONposition.
6.LocatethePRIMINGbuttononthetopofthelter adapterforthesecondary-fuellter(Figure91).
ServiceInterval:Every250hours—Replacetheprimary
andsecondary,fuellters.
ReplacingthePrimaryFuelFilter
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood;refertoOpeningtheFront
Hood(page58).
3.Placecleanragsundertheprimaryfuellter.
4.Loosenthehoseclampsandseparatetheprimaryfuel lterfromthefuelhoses(Figure92).
Note:Donotremovethehoseclampsfromthehoses.
Note:Discardthefuellter.
5.Alignthenewprimaryfuelltertothehoseswiththe arrowprintedonthelterpointingforward(Figure92).
6.Slipthehosesoverthehosettingoftheprimaryfuel lterandtightenthehoseclamps(Figure92).
7.Replacethesecondaryfuellter;refertoReplacingthe
SecondaryFuelFilter(page70).
Figure91
1.Primingbutton2.Filteradapter
7.PressdownandreleasethePRIMINGbuttonrepeatedly untilyoufeelresistancewhenpressingthePRIMING button(Figure91).
8.Iftheenginedoesnotstartafterprimingthefuel systemandmakingseveralattemptstostarttheengine, bleedthehigh-pressurefuellines;refertoyourengine owner’smanualorcontactyourAuthorizedToro ServiceDealerforassistance.
WARNING
Thefuelsystemisunderhighpressure. Bleedingthesystemwithoutproper precautionsandtrainingcouldresultininjury toyoufrominjecteduidorreorexplosion. Readtheengineowner’smanualforthe properbleedingprocedureorcontactyour AuthorizedT oroDealer.
ReplacingtheSecondaryFuelFilter
1.Removethesecondaryfuellterasfollows:
A.Cleanthesecondaryfuel-lterassemblyandthe
surroundingarea.
B.Completelydrainwaterfromthelter;referto
DrainingWaterfromtheFuelFilter(page69).
C.Firmlygraspthesecondary-fuel-lterelement,
androtatethewatersensorcounterclockwise,and removethewatersensor(Figure92).
Note:Retainthewatersensoranddiscardthe O-ring.
70
Figure92
1.Filteradapter6.Hoseclamp
2.Secondary-lterelement
3.O-ring8.Primaryfuellter
4.Watersensor9.Fitting
5.Fuelsensor
D.Firmlygraspthesecondary-fuel-lterelement,
androtateitcounterclockwise,andremovethe lterfromthelteradapter(Figure92).
7.Arrow
4.Starttheengineandcheckforleaksatthefuellters.
CheckingFuelLinesand Connections
ServiceInterval:Every500hours/Yearly(whichever
comesrst)—Inspectthefuellinesand connections.
Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.
DrainingandCleaningtheFuel Tank
ServiceInterval:Every1,000hours/Yearly(whichever
comesrst)—Drainandcleanthefuel tank.
Drainandcleanthetankifthefuelsystembecomes contaminatedorifthemachinewillbestoredforanextended periodoftime.Usecleanfueltoushoutthetank.Referto
DrainingWaterfromtheFuelTank(page69)fordraining
instructions.
Note:Performthisprocedurewhenthefuellevelislow ,to avoidtheneedtodrainlargevolumesoffuel.
Note:Discardthelterelement.
E.Cleanthelteradapterwithacleanrag.
2.Installthesecondary,fuellterasfollows:
A.Applyathinlmofcleanfueltothesealonthe
fuel-lterelement.
B.Alignthenewsecondary-lterelementtothe
lteradapter(Figure92).
C.Rotatethesecondary-lterelementuntiltheseal
contactsthelteradapter,thenrotatethelter elementanadditional3/4turn.
Important:Donotusealterwrenchto tightenthelter.Youcoulddamagethelter andcausealeak.
D.AlignthenewO-ringoverthewatersensor
(Figure92).
E.Alignthewatersensortothebottomofthe
secondary,fuellter(Figure92).
F.Firmlygraspthesecondary-lterelementand
rotatethewatersensorclockwiseuntilhand-tight (Figure92).
3.Primethefuelsystem;refertoPrimingtheFuel
System(page70).
71
ElectricalSystem Maintenance
WARNING
Abatterycontainssulfuricacid,whichcancause seriousburns;andtheycanproduceexplosive gases.
ServicingtheBattery
ServiceInterval:Every50hours—Checkthebattery
condition
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling .
Important:Beforeweldingonthemachine,disconnect thenegativecablefromthebatterytopreventdamageto theelectricalsystem.Also,disconnecttheengineand machinecontrollersbeforeweldingonthemachine.
Note:Checkthebatteryconditionweeklyorafterevery 50hoursofoperation.Keeptheterminalsandtheentire batterycasecleanbecauseadirtybatterywilldischargeslowly. Tocleanthebattery,washtheentirecasewithasolution ofbakingsodaandwater.Rinsewithclearwater.Coat thebatterypostsandcableconnectorswithGrafo112X (skin-over)grease(ToroPartNo.505-47)orpetroleumjelly topreventcorrosion.
Avoidcontactwithskin,eyes,orclothing;ush affectedareaswithwater.
Iftakeninternally,drinklargequantitiesofwater ormilk. attentionimmediately.
Keepsparks,ames,andlitcigarettesandcigars awayfromthebattery.
Ventilatethebatterywhenyouarechargingitor usingitinanenclosedarea.
Weareyeprotectionwhenworkingneara battery.
Washyourhandsafterhandlingabattery.
Keepthebatteryoutofthereachofchildren.
Do not
inducevomiting.Seekmedical
WARNING
Ifyoutrytochargeorjumpstartafrozenbattery,it couldbeexplosive,causingpersonalinjurytoyou orothersinthearea.
Topreventthebatteryelectrolytefromfreezing, keepthebatteryfullycharged.
WARNING
Exposuretobatteryacidorabatteryexplosioncan causeseriouspersonalinjury.
Beforeyouserviceabattery,wearfaceprotection, protectivegloves,andprotectiveclothing.
WARNING
Sparksoraamecancausehydrogengasina batterytoexplode.
Whenyoudisconnectthebatterycables, disconnectthenegative(-)cablerst.
Whenyouconnectthebatterycables,connect thenegative(-)cablelast.
Donotshort-circuitthebatterypostswitha metalobject.
Donotweld,grind,orsmokenearabattery.
Note:Theelectricalsysteminthismachineis12volts.
72
ChargingtheBattery
1
2
3
4
G003792
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Donotsmokenearthebatteryandkeepsparksand amesawayfrombattery.
Important:Keepthebatteryfullycharged.Thisis especiallyimportanttopreventbatterydamagewhen thetemperatureisbelow32°F(0°C).
Battery-ChargerTable
ChargersettingChargingtime
4to6amperes30minutes
25to30amperes10to15minutes
8.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricalsource,thendisconnectthecharger leadsfromthebatteryposts(Figure93).
Jump-StartingtheMachine
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Cleantheexteriorofthebatterycaseandthebattery posts.
Note:Connecttheleadsofthebatterychargerto batterypostsbeforeconnectingthechargertothe electricalsource.
4.Lookatthebatteryandidentifythepositiveand negativebatteryposts.
5.Connectthepositiveleadofthebatterychargertothe positivebatterypost(Figure93).
WARNING
Jump-startingthebatterycanproducegassesthat canexplode.
Donotsmokenearthebatteryandkeepsparksand amesawayfrombattery.
Note:Thisprocedurerequires2peopletoperform.Ensure thatthepersonmakingtheconnectionswearstheproperface protection,protectivegloves,andclothing.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.EnsurethatallcontrolsareintheNEUTRALposition.
4.Sitintheoperatorseatandhavetheotherpersonmake theconnections.
Note:Ensurethatthejumperbatteryisa12-volt battery.
Important:Ifyouareusinganothermachine forpower,ensurethatthe2machinesarenot touchingeachother.
5.Preparetostarttheengine;refertoStarting/Stopping
theEngine(page43).
6.Removethecoverfromthejumppost(Figure94).
Figure93
1.Positivebatterypost
2.Negativebatterypost
6.Connectthenegativeleadofthebatterychargertothe negativebatterypost(Figure93).
7.Connectthebatterychargertotheelectricalsource.
Important:Donotoverchargethebattery.
Note:Chargethebatteryashowninbatterycharging
table.
3.Red(+)chargerlead
4.Black(-)chargerlead
73
Figure94
1.Jumper-cableclamp (positive)
2.Jumppost5.Jumper-cableclamp
3.Cover
7.Connectthepositive(+)jumpercabletothejumppost (Figure94).
8.Connectthenegative(-)jumpercabletoaground point,suchasanunpaintedboltorchassismember (Figure94).
4.Groundpoint(unpainted bolt)
(negative)
DriveSystem Maintenance
CheckingtheOilLevelforthe PlanetaryDrive
ServiceInterval:Every50hours—Checktheplanetary-drive
oillevel(Also,checkifexternalleakage isobserved).
Oilspecication:SAE85W -140APIclassicationlevelGL4
Planetarydriveoilcapacity:approximately1.4L(1.5USqt)
ToroPremiumGearOilisavailablefromanAuthorizedToro ServiceDealer.Seethepartscatalogforpartnumbers.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Cleantheareaaroundtheoil-levelplugwithacleaning solvent(Figure95).
9.Starttheengine;refertoStarting/Stoppingthe
Engine(page43).
Important:Iftheenginestartsandthenstops,
do not
motorstopsturning. motorformorethan30secondsatonetime.Wait 30secondsbeforeoperatingthestartermotorto coolthemotorandtobuildupthechargeinthe battery.
10.Whentheenginestarts,havetheotherperson disconnectthenegative(-)jumpercablefromthe frameandthendisconnectthepositive(+)jumper cable(Figure94).
operatethestartermotoruntilthestarter
Do not
operatethestarter
Figure95
1.Oil-levelplug2.Oil-drainplug(6o’clock position)
3.Rotatetheplanetarydriveuntiltheoillevelandthe oil-drainplugsareverticaltotheground(atthe6 o’clockposition)asshowninFigure95.
4.Removetheoil-levelplug(Figure95).
Note:Theoilleveliscorrectwhenitisuptothe bottomoftheoil-levelplughole.
5.Iftheoilisbelowthebottomofthehole,addthe speciedoiluntiltheoilislevelwiththebottomof thehole.
6.Installandtightentheoil-levelplug.
7.Repeatsteps1through6tochecktheplanetary-drive oillevelontheothersideofthemachine.
74
ChangingtheOilforthe PlanetaryDrive
ServiceInterval:Aftertherst250hours—Changethe
planetaryoil.
Every800hours—Changetheplanetaryoil(oryearly, whichevercomesrst).
Note:Changetheoilwhenitiswarm,ifpossible.
1.Parkthemachineonalevelsurface.
2.Cleantheareaaroundtheoil-levelplug(Figure95).
3.Rotatetheplanetarydriveuntiltheoil-drainplugis directlybelowtheoil-levelplug(Figure95).
4.Stoptheengineandremovethekey.
5.Placeadrainpanundertheoil-drainplug.
6.Removetheoil-levelplugandtheoil-drainplug.
7.Installtheoil-drainplug.
8.Fillthechaindriveplanetarywithoiluntiltheoileven withthebottomoftheoil-levelplughole.
9.Installtheoil-levelplug.
10.Repeatsteps1through9tochangetheplanetary-drive oilontheothersideofthemachine.
CheckingtheOilforthe GearboxDrive
ServiceInterval:Aftertherst100hours—Checkthe
gearboxdriveoil.
Every500hours—Checkthegearboxdriveoil(or yearly,whichevercomesrst).
Oilspecication:SAE85W -140APIclassicationlevelGL4
Planetary-driveoilcapacity:approximately2.7L(5.75US
pt)
Figure96
1.Sight-glass
3.Removethebreathercapandaddtheoilintothe gearboxdriveuntiltheoillevelonthesight-glassisat leasthalffull(Figure96).
ChangingtheOilforthe GearboxDrive
ServiceInterval:Aftertherst100hours—Changethe
gearbox-driveoil.
Every500hours—Changethegearbox-driveoil(or yearly,whichevercomesrst).
Note:Changetheoilwhenitiswarm,ifpossible.
1.Parkthemachineonalevelsurfaceandmovethe carriageallthewaytotherearstop.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Checktheoillevelonthesight-glassonthegearbox drive(Figure96).
Note:Theoillevelshouldcoverhalfofthesight-glass.
75
9.Placetheguardbackintoplaceandinstallthe2bolts (BoxAofFigure97).
10.Installthe2otherboltssecuringthelidontothe gearbox(BoxAofFigure97).
11.Torquetheboltsto23to29N∙m(17to21ft-lb).
ServicingtheTracks
ServiceInterval:Beforeeachuseordaily—Checkthetrack
tension.
WARNING
Greaseinthehydraulictrackishighlypressurized; ensurethatthetrack-tensiongreasevalveisnot loosenedmorethanonerevolutionatatime.
Ifyouremovethetrack-tensiongreasevalvefound inthehydraulic-tracktensionerorloosenittoo much,greasecanbereleasedandmaycause seriousinjuryordeath.
Figure97
2.Stoptheengineandremovetheignitionkey.
3.Removethe4boltsontheguardplateandgearbox (BoxAofFigure97).
4.Removetheguardplate(BoxAofFigure97).
5.Removethecoveronthegearboxandsyphontheoil out(BoxBofFigure97).
6.Fillthegearboxwithoiluntiltheoillevelinthesight glassismorethanhalffull(Figure96).
7.Cleanthesealantoffofthegearboxboxandcover (Figure98).
TighteningtheTrackTension
Ifthetrackseemsloose,tightenthetracktensionasfollows:
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Removedirtanddebrisfoundaroundthetrack-tension greasevalve(Figure99).
Important:Ensurethattheareasurrounding thetrack-tensiongreasevalveiscleanbefore beginningtoadjustthetracktension.
3.Removetheretainingboltsandcoverthathousethe track-tensiongreasevalve.
4.Applygreasetothettinguntilthetensionreaches 22,063kPa(3,200psi)asshowninFigure99.
Figure98
8.Putnewautomotive-gradeRTVsealantaroundthe edgeofthecover(BoxBofFigure98).
Figure99
Track-tensiongreasevalveshown
76
5.Removeexcessgreasefromaroundthevalve.
6.Installthecoverandretainingbolts.
7.Repeatsteps2through6totightenthetracktension ontheotherside.
CoolingSystem Maintenance
Coolantspecication:50/50solutionofethylene-glycol antifreezeandwaterorequivalent
LooseningtheTrackTension
Ifthetrackseemstight,loosenthetracktensionasfollows:
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Removedirtanddebrisfoundaroundthetrack-tension greasevalve(Figure99).
Important:Ensurethattheentirearea surroundingthetrack-tensiongreasevalveisclean beforebeginningtoadjustthetracktension.
3.Removetheretainingboltsandcoverthathousethe track-tensiongreasevalve.
4.Turnthetrack-tensiongreasevalvecounterclockwise nomorethan1revolution(Figure99).
Note:Aone-revolutionturnwillreleasegreaseand loosenthetrack.
5.Whenthetensionreaches3,200psi,turnthe track-tensiongreasevalveclockwisetotightenit.
6.Removeexcessgreasefromaroundthevalve.
7.Installthecoverandretainingbolts.
8.Repeatsteps2through7toloosenthetracktensionon theotherside.
EngineandRadiatorcoolantcapacity:16.77L(17.7US qt)
WARNING
Ifyouremovetheradiatorcapfromahotengine, hotcoolantcouldspray,causingscalding.
Wearfaceprotectionwhenopeningtheradiator cap.
Allowthecoolingsystemtocooldowntobelow 50°C(120°F)beforeremovingtheradiatorcap.
Followtheinstructionsforcheckingthe maintainingtheenginecoolingsystem.
WARNING
Coolantistoxic.
Keepcoolantawayfromchildrenandpets.
Ifyouarenotusingthesamecoolantagain, disposeofitaccordingtolocalenvironmental regulations.
77
CheckingtheCoolantLevelin
1
2
G022007
theReservoir
ServiceInterval:Beforeeachuseordaily
Important:Donotremovetheradiatorllercapduring thisprocedure.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Allowtheenginetocool.
3.Openthefronthood.
4.Checkthecoolantlevelinthereservoir(Figure100).
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Allowtheenginetocool.
3.Openthefronthoodandrearhood.
4.Removetheradiatorcapfromthellerneckofthe radiatorandcheckthecoolantlevel(Figure100and
Figure101).
Note:Thecoolantshouldbeuptothellerneck.
Figure100
1.Reservoir
5.Addthespeciedcoolantuntilthecoolantlevelis1/2 thereservoircapacity .
Note:Ensurethatthecoolantsolutionisthoroughly mixedbeforellingthereservoir.
2.Coolantlevel(1/2reservoir height)
CheckingtheCoolantLevelin theRadiator
ServiceInterval:Every50hours
WARNING
Iftheenginehasbeenrunning,theradiatorwillbe pressurizedandthecoolantinsidewillbehot.If youremovethecap,coolantmaysprayout,causing severeburns.
Donotremovetheradiatorcaptocheckcoolant levels.
Donotremovetheradiatorcapwhentheengine ishot.Allowtheenginetocoolforatleast15 minutesoruntiltheradiatorcapiscoolenough totouchwithoutburningyourhand.
Figure101
1.Reservoir
2.Coolantlevel(1/2reservoir height)
5.Ifthecoolantlevelislow,addcoolantuntilthelevelis uptothebottomofthellerneck(Figure101).
Important:Donotoverlltheradiator.
Note:Iftheradiatorcoolantlevelislowandthe
coolantreservoirlevelisattheFullmark,checkforair leaksinthehosebetweentheradiatorandthecoolant reservoir.
6.Installtheradiatorllercap,ensuringthatitistightly sealed(Figure101).
7.Iftheairtemperatureisbelow0°C(32°F),mixthe ethyleneglycolandwatercompletelybyrunningthe engineatoperatingtemperaturefor5minutes.
3.Coolantlevel(bottomof radiatorneck)
4.Radiatorcap
Note:Thecoolingsystemislledwitha50/50solutionof waterandethylene-glycolantifreeze.
78
CheckingtheConditionof Cooling-SystemComponents
ServiceInterval:Every300hours/Yearly(whichevercomes
rst)
Checktheconditionofthecoolingsystemforleaks,damage, dirt,andloosehosesandclamps.Clean,repair,tighten,and replacethecomponentsasnecessary.
CheckingtheConcentrationof theCoolant
ServiceInterval:Every1,000hours/Yearly(whichever
comesrst)—Checktheconcentration ofthecoolantbeforethewinterseason.
Testtheconcentrationofethyleneglycol-basedantifreeze inthecoolant.Ensurethatthecoolanthasa50%ethylene glycoland50%watermixtureorequivalent.
Note:A50%ethyleneglycoland50%watermixturewill protecttheengineto-37°C(-34°F)throughouttheyear.
Usingaconcentrationtester,checktheconcentrationof thecoolantmixturetoensurethatitis50%ethyleneglycol and50%waterorequivalent;refertothemanufacturer’s instructionsfortesting.
CleaningtheCoolingSystem
ServiceInterval:Every1,000hours/Yearly(whichever
comesrst)(Cleanthecoolingsystem ifthecoolantbecomesdirtyorrust colored.)
DrainingtheCoolantfromtheSystem
Important:Donotpourcoolantontothegroundorinto
anunapprovedcontainerthatcanleak.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Allowtheenginetocool.
3.Openthefronthood.
Figure102
1.Radiatordrainplug
6.Openthedrainplugfortheradiatorandallowthe coolantsystemtodraincompletely.
Note:Disposeoftheusedcoolantproperlyaccording tolocalcodes.
7.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.
8.Closethedrainplug(Figure102).
FlushingtheCoolingSystem
Engineandradiatorcoolantcapacity:16.8L(17.7USqt)
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Conditionthecoolingsystemasfollows:
A.Ensurethatthecoolantisdrainedfromthe
radiatorandthatthedrainplugisclosed;referto
DrainingtheCoolantfromtheSystem(page79).
B.Addacoolingsystemcleaningsolutiontotheto
theradiatorthroughthellerneck(Figure103).
Note:Usecleaningsolutionof21g(12ozdry) ofsodiumcarbonateforevery17L(18USqt) ofwater;otherwise,useacommerciallyavailable equivalent.Followthedirectionsthatcomewith thecleaningsolution.
4.Removetheradiatorcap(Figure101).
5.Placeadrainpanunderthedrainplug(Figure102).
Note:Thecoolantcapacityofboththeengineand theradiatoris16.8L(17.7USqt).
79
D.Operatetheenginefor5minutesoruntilthe
coolanttemperatureindicates82°C(180°F),and thenstoptheengine.
CAUTION
Thewaterishotandcancauseburns.
Stayawayfromthedischargeendofthe coolantdrainplug.
Figure103
1.Fillerneck(radiator)3.Coolantsystemcleaning solution
2.Funnel
C.Closethedrainplug(Figure102).
Important:Donotinstalltheradiatorcap.
D.Operatetheenginefor5minutesoruntilthe
coolanttemperatureindicates82°C(180°F),and thenstoptheengine.
CAUTION
Thecleaningsolutionishotandcan causeburns.
Stayawayfromthedischargeendofthe coolantdrain.
E.Openthedrainplugfortheradiator,anddrain
thecleaningsolutionintoadrainpan.
F.Cleanthethreadsonthedrainplugandapply3
layersofPTFEsealingtape.
G.Closethedrainplug.
3.Flushthecoolingsystemasfollows:
A.Opentheller-neckcap.
B.Filltheradiatorwithcleanwater(Figure104).
E.Openthedrainpluganddrainthewaterintoa
drainpan.
F.Cleanthethreadsonthedrainplugandapply3
layersofPTFEsealingtape.
G.Ifthewaterdrainedfromtheradiatorisdirty,
performsteps3-Athrough3-Euntilthewater drainedfromtheradiatorisclean.
H.Closethedrainplug(Figure102).
FillingtheSystemwithCoolant
Important:Youmustllthecoolingsystemproperlyto
preventairlocksinthecoolingpassages.Failingtovent thecoolingsystemproperlycanseverelydamagethe coolingsystemandengine.
Important:Useamixtureof50%ethyleneglycoland 50%watermixtureorequivalentinthemachine.The lowestambientoperatingtemperatureforthismixture isabove-37°C(-34°F).Iftheambienttemperatureis lower,adjustthemixture.Useamixtureofethylene glycolandwaterorequivalentinthemachineallyear.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Removetheradiatorcap(Figure101).
3.Filltheradiatorwithcoolantuntiltheuidlevelisup tothebottomofthellerneck(Figure105).
Note:Thecoolantcapacityofboththeengineand theradiatoris16.8L(17.7USqt).
1.Fillerneck
2.Funnel
C.Closetheller-neckcap.
Figure104
3.Cleanwater
80
G022028
1
2
3
BeltMaintenance
ServicingtheEngine-Drive Belt
WARNING
Contactingarotatingbeltcancauseseriousinjury ordeath.
Stoptheengineandremovetheignitionkeybefore workingnearbelts.
Figure105
1.Coolantlevel(atthe bottomofthellerneck)
2.Fillerneck
4.Installtheradiatorcap(Figure101).
5.Fillthecoolantreservoirwithcoolantuntilitisfull.
6.Installthecoolantreservoircap.
7.Starttheengineandrunitathalfthrottlefor5minutes.
8.Stoptheengineandremovethekey.
9.Wait30minutes,thenchecktheuidlevelinthe coolantreservoir.Ifitislow,addcoolant.
3.Coolant(50/50ethylene glycolandwateror equivalent)
CheckingtheConditionoftheBelt
ServiceInterval:Every250hours
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Inspectthebeltforcuts,cracks,loosecords,grease,oil, twisting,orsignsofabnormalwear(Figure106).
Note:Replacethebeltifitisexcessivelywornor damaged.
81
CheckingtheTensionoftheBelt
AdjustingtheTensionoftheBelt
ServiceInterval:Every1,000hours
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Alignastraightedgeoverthedrivebeltandacrossthe pulleysasshowninFigure106.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Loosenthenutandboltatthepivotpointforthe alternator(Figure107).
Figure107
1.Adjustmentbolt3.Alternator
2.Nut(alternatorpivotpoint)4.Bolt(alternatorpivotpoint)
Figure106
4.Pressthebeltdownatthemidwaypointbetweenthe fanpulleyandthealternatorpulleyasshowninFigure
106.
Note:Therangeofbeltdeectionbetweenthe straightedgeandthebeltshouldbe7to9mm(0.28to
0.35inches),underaloadof10kg(22lb).
5.Ifthetensionofthebeltisaboveorbelowthespecied range,adjustthedrivebelttension;refertoAdjusting
theTensionoftheBelt(page82).
4.Loosentheadjustmentboltonthealternator(Figure
107).
5.Movethealternatorawayfromtheenginetoincrease thebelttension;movethealternatortowardtheengine todecreasethebelttension(Figure107).
6.Tightenthealternatoradjustmentbolt(Figure107).
7.Checkthetensionofthebelt;refertoCheckingthe
TensionoftheBelt(page82).
8.Ifthebelttensioniscorrect,tightenthenutandbolt atthepivotpointforthealternator(Figure107); otherwiserepeatsteps4through7.
82
HydraulicSystem Maintenance
ServicingtheHydraulicFluid
Thehydraulicreservoirislledatthefactorywith approximately102L(27USgallons)ofhigh-qualityhydraulic uid.Checkthelevelofthehydraulicuidbefore theengineisrststartedanddailythereafter.The recommendedreplacementuidfollows:
ToroPremiumAllSeasonHydraulicFluid(Availablein 5gallonpailsor55gallondrums.ContactyourAuthorized ToroDealerforpartnumbers.)
Alternateuids:IftheTorouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.W edonot recommendtheuseofsyntheticuid.Consultwithyour lubricantdealertoidentifyasatisfactoryproduct.
Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehindtheir recommendation.
HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46
MaterialProperties:
42.2cStat40°C(104°F) Viscosity,ASTMD445
7.8cStat100°C(212°F)
ViscosityIndexASTM D2270
PourPoint,ASTMD97-6°C(-42°F)
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
Ifhydraulicuidisinjectedintotheskinit mustbesurgicallyremovedwithinafewhours byadoctorfamiliarwiththistypeofinjury. Gangrenemayresultifthisisnotdone.
Keepyourbodyandhandsawayfrompin-hole leaksornozzlesthatejecthigh-pressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.
Makesurethatallhydraulic-uidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretohydraulicsystem.
CheckingtheHydraulicFluid
ServiceInterval:Beforeeachuseordaily
Checkthehydraulicuidasfollows:
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Wait10minutestoallowtheenginetocoolandthe hydraulicoiltostabilize.
158
3.Openthefronthood.
4.Lookatthesightgaugeonthehydraulictankandcheck theleveloftheoil(Figure108).
IndustrySpecications:VickersI-286-S(QualityLevel),
VickersM-2950-S(Quality
Level),DenisonHF-0
Note:Manyhydraulicuidsarealmostcolorless,makingit difculttospotleaks.Areddyeadditiveforthehydraulic systemoilisavailablein20mL(2/3oz)bottles.Onebottleis sufcientfor15-22L(4-6gallons)ofhydraulicoil.Orderthe hydraulicoilfromyourAuthorizedToroDealer.
Note:Ifambientoperatingtemperaturesexceed43°C(110° F),contactToroforuidrecommendations.
83
1
2
3
4
G022167
ChangingtheHydraulic-FluidReturn Filter
ServiceInterval:Every500hours/Every6months
(whichevercomesrst)
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Cleantheareaaroundthellerneckandcapofthe hydraulictank.
4.Openthehydraulic-tankcap(Figure109).
Figure108
1.Hydraulic-tankbreather
2.Hydraulic-tankcap
3.Fulloillevel(operatingtemperature)
4.Lowoillevel
5.Ifthelevelislow,openthehydraulic-tankcap,adda smallamountofoilandwait2minutesfortheoillevel tostabilizeinthesightgauge(Figure108).
Note:Theoillevelisbetween1/2to2/3fullinthe sightgaugewhentheoilisatambienttemperatureorif theenginehasnotyetbeenstartedfortheday.
6.Continuetoaddtheappropriateuidinsmall incrementsuntilitreachesFullonthesightgauge (Figure108).
7.Installcapontothellerneck.
Figure109
1.Hydraulic-tankcap
5.Discardtheoldhydraulic-uidreturnlter.
6.Installanewhydraulic-uidreturnlter.
ChangingtheHydraulic-PressureFilter
ServiceInterval:Every500hours/Every6months
(whichevercomesrst)
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Openthefronthood.
3.Placeadrainpanunderthelter.
4.Usingalterwrench,removethehydraulic-pressure lter(Figure110).
84
Figure110
4.Placealargedrainingcontainerunderthehydraulic uidtank.
5.Removethedrainplugfromthebottomofthetank.
6.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.
7.Drainthehydraulicuidowintothecontainer.
Important:Thecapacityofthehydraulic-uid tankis102L(27USgallons),soensurethatyou haveacontainerofatleast114L(30USgallons) todraintheuidinto.
8.Installthedrainplugwhenthehydraulicuidstops draining.
1.Hydraulic-pressurelter
5.Discardtheoldlter.
6.Applyathinlayerofhydraulicoiltotheo-ringofthe lter.
7.Installandtightenthenewlterwithalterwrench.
8.Starttheengine,letitrunidleforapproximately 1minute,thencheckforleaksaroundthe hydraulic-pressurelter.
ChangingtheHydraulicFluid
ServiceInterval:Every1,000hours/Yearly(whichever
comesrst)
Important:Iftheuidbecomescontaminated,contact yourAuthorizedT oroDealer,becausethesystemmust beushed.Contaminateduidlooksmilkyorblack whencomparedtocleanoil.
Important:Useofanyotherltermayvoidthewarranty onsomecomponents.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
9.Cleantheareaaroundtheltermountingareas.
10.Placeadrainpanunderthelterandremovethelter (Figure109).
11.Lubricatetheltergasketofeachnewlterandll themwithhydraulicuid.
12.Ensurethattheltermountingareasareclean.
13.Screwtheltersonuntilthegasketscontactsthe mountingplates;thentightenthelteranadditional 1/2turn.
14.Fillthereservoirwithhydraulicuid.
Important:Useonlythehydraulicuids specied.Otheruidscouldcausesystem damage.
15.Installthereservoircap.Starttheengineanduseall ofthehydrauliccontrolstodistributehydraulicuid throughoutthesystem.Alsocheckforleaks;thenstop theengine.
16.Checktheuidlevelandaddenoughtoraiselevelthe leveltotheFullmarkonthedipstick.Donotoverll.
2.Openthefronthood.
3.Raisethemachineusingproperequipment.
WARNING
Raisingtherearoftheunitrelyingsolely onmechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingtheunittofall,which couldcauseinjuryordeath.
Do not
jacksforsupport.
Useadequatejackstandsorequivalent support.
relysolelyonmechanicalorhydraulic
85
CheckingtheHydraulicLinesand
1
G0221 19
Hoses
ServiceInterval:Every2years—Replacemovinghoses.
Drilling-uidPump Maintenance
Inspectthehydrauliclinesandhosesdailyforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
Makesurethatallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.
Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.
Seekimmediatemedicalattentionifuidis injectedintoskin.
HydraulicSystemTestPorts
Thetestportsareusedtotestthepressureinthehydraulic circuits.ContactyourAuthorizedToroDealerforassistance.
Servicingthe Drilling-Fluid-PumpOil
Thedrilling-uidpumpisshippedwithoilinthecrankcase; however,checktheoillevelbeforeandafteryourststart theengine.
Thecrankcasecapacityis1.9L(2USqt).
Useonlyhigh-qualityengineoilthatmeetsthefollowing specications:
APIClassicationLevelRequired:CH-4,CI-4or
higher
Oil:SAE30-weight,non-detergentoilabove0°C(32°F)
ToroPremiumEngineOilisavailablefromyourdealer.See thepartscatalogforpartnumbers.Also,refertotheEngine Operator'sManual,includedwiththemachine,forfurther recommendations.
CheckingtheDrilling-Fluid-PumpOil Level
ServiceInterval:Beforeeachuseordaily—Checkthe
drilling-uid-pumpoillevel.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Opentherearhood.
3.Removetheoildipstick(Figure111).
Figure111
1.Oil-llline
86
4.Ensurethattheoilisattheoil-lllineasshownin
1
2
3
G0221 18
1
G022139
2
1
G022140
Figure111.
Note:Iftheoilisbelowtheoil-llline,refertostep
8ofChangingtheDrilling-FluidPumpOil(page87)
andaddthenecessaryamountofoil.
ChangingtheDrilling-FluidPumpOil
ServiceInterval:Every500hours—Changethedrilling-uid
pumpoil.
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Opentherearhood.
3.Allowtheenginetocool.
4.Removethedrainplugandplaceadrainpanunderthe drain-plughole(Figure112).
PreparingtheDrilling-Fluid SystemforColdWeather
Preparethemachineasfollowsafterdrillingifthetemperature willbebelow0°C(32°F).
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Preparethemachinetocirculatetheantifreezeas follows:
A.Opentherearhood.
B.Placeadrainpanunderthedrillspindleforthe
leakedantifreeze(Figure113).
Figure112
1.Oil-llercap
2.Drainplug
3.Drainpan
5.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.
6.Allowalloftheoiltodrainfromdrainplugintothe oilpan(Figure112).
7.Installthedrainplug.
8.Removetheoil-llercap(Figure112)andadd approximately1.9L(2qt)ofoil,oruntiltheoilreaches theoil-lllineonthedipstickasshowninFigure111.
Figure113
1.Drillspindle2.Drainpan
C.Ensurethatthecapisinstalledonthedrilling-uid
pumpinlet(Figure114).
Figure114
1.Drilling-uidpumpinlet
D.Removethecapfromtheantifreezetankforthe
drilling-uidpump(Figure115).
87
1
2
G022141
Figure115
G022142
1
2
1.Antifreeze-tankcap2.Antifreezetank
E.Ensurethatthetankisfullofantifreeze(Figure
115).
3.Circulatetheantifreezeasfollows:
A.Opentheantifreezevalveonthefrontsideofthe
drilling-uidpump(thelowervalve)asshownin
Figure116.
Cleaning

CleaningwiththeSpray-Hose Attachment

ServiceInterval:Beforeeachuseordaily
Themachinecomeswithaspray-hoseattachmentthatyou canusetocleanthemachineandpipes.
Important:Donotsprayanyelectroniccomponentof themachineandensurethatthehoodisdownbefore cleaningthemachinewiththespray-hoseattachment.
Important:Iftheoutsidetemperatureisbelowfreezing, refertoPreparingtheDrilling-FluidSystemforCold
Weather(page87)beforecleaningthemachine.
Tousethespray-hoseattachment,performthefollowing procedure:
1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.
2.Ensurethatthespray-hoseattachmentswitchisinthe OFFposition(Figure117).
Figure116
1.Valveintheclosedposition2.Valveintheopenposition
B.StartthemachineandturnOnthedrilling-uid
pump.
C.Addantifreezetothetankasneeded(Figure115).
D.Whentheantifreezecomesoutofthedrillspindle
4.Turnthemachineoff.
5.Installthecapontotheantifreezetank(Figure115).
6.Closetheantifreezevalve(Figure116).
(Figure113),turnthepumpoff.
Figure117
1.Spray-hoseattachmentswitch(Offposition)
3.Opentherearhood.
4.Turnthedrilling-uidvalveclockwisetotheOFF position(Figure118).
88
7.Turnthedrilling-uidpumptotheONposition throughthedisplayscreen;refertotheMainDrill FunctionsDisplayedinthePressureScreeninthe SoftwareGuide.
8.Usingthespray-hoseattachment,holddownthelever andspraydownthemachineandpipes.
CleaningPlasticandResin
Figure118
1.Drilling-uidvalve(Offposition)
5.Connectthespray-hoseattachmenttothetting (Figure119).
Figure119
1.Fittingforthespray-hoseattachment(end)
Parts
Avoidusinggasoline,kerosene,paintthinner,etc.when cleaningplasticwindows,theconsole,theinstrumentcluster, themonitor,gauges,etc.Useonlywater,mildsoap,andasoft clothwhenyoucleantheseparts.
Usinggasoline,kerosene,paintthinner,etc.tocleanaplastic orresinpartwillcauseittodiscolor,crack,ordeform.
6.Turnthespray-hoseattachmentswitchtotheON position(Figure120).
Figure120
1.Spray-hoseattachmentswitch(Onposition)
89

Storage

1.Stoptheengineandremovethekey.
2.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachinewithmild detergentandwater.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,engine,hydraulic pumps,andmotors.
3.Servicetheaircleaner;refertoServicingthe
Air-CleaningSystem(page63).
4.Greasethemachine;refertoGreasingtheMachine
(page60).
5.Chargethebattery;refertoChargingtheBattery(page
73).
6.Checkandadjustthetracktension;refertoServicing
theTracks(page76).
7.Checkthecoolantbeforewinterstorage;referto
CheckingtheCoolingSystem(page43).
8.Preparethedrilling-uidpumpforcoldweather; refertoPreparingtheDrilling-FluidSystemforCold
Weather(page87).
9.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.
10.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
11.Storethemachineinaclean,drygarageorstoragearea. Removethekeyfromtheignitionswitchandkeepitin amemorableplace.
12.Coverthemachinetoprotectitandkeepitclean.
90

Troubleshooting

Problem
Thestarterwillnotcrank.
Theenginecranks,butwillnotstart.
PossibleCauseCorrectiveAction
1.TheBATTERY-DISCONNECTswitchisin theOFFposition.
2.Theelectricalconnectionsare corrodedorloose.
3.Afuseisblownorloose.3.Correctorreplacethefuse.
4.Thebatteryisdischarged.
5.Therelayorswitchisdamaged.
6.Astarterorstartersolenoidis damaged.
7.Theinternalenginecomponentshave seized.
1.Anincorrectstartingprocedurewas used.
2.Thefueltankisempty .2.Fillthetankwithfreshfuel.
3.Thefuelshut-offvalveisclosed.3.Openthefuelshut-offvalve.
4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.
5.Thefuellineisclogged.5.Cleanorreplacethefuelline.
6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair
7.Theglowplugsareinoperative.
8.Thecrankingspeedisslow.
9.Theaircleanerltersaredirty.9.Servicetheairlters.
10.Thefuellterisclogged.10.Replacethefuellter.
11.Thefuelgradeisimproperforcold weatheruse.
12.Thereislowcompression.
13.Theinjectionnozzlesorpumpare malfunctioning.
14.TheETRsolenoidisbroken.
1.TurntheBATTERY-DISCONNECTswitch totheONposition.
2.Checktheelectricalconnectionsfor goodcontact.
4.Chargethebatteryorreplaceit.
5.ContactyourAuthorizedService Dealer.
6.ContactyourAuthorizedService Dealer.
7.ContactyourAuthorizedService Dealer.
1.RefertoStartingandStoppingthe Engine.
4.Drainandushthefuelsystem,then addfreshfuel.
leaksatthefuelhoseconnectionsand ttingsbetweenthefueltankandthe engine.
7.Checkthefuse,glowplugs,andwiring.
8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).
11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelofthe propergradeforambienttemperature conditions.Youmayneedtowarmthe entiremachine.
12.ContactyourAuthorizedService Dealer.
13.ContactyourAuthorizedService Dealer.
14.ContactyourAuthorizedService Dealer.
91
Problem
PossibleCauseCorrectiveAction
Theenginestarts,butwillnotkeep running.
Theengineruns,butknocksormisses.
1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith
2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add
3.Thefuellterisclogged.3.Replacethefuellter .
4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair
5.Thefuelgradeisimproperforcold weatheruse.
6.Thesparkarrestorscreenisclogged.
7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService
1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.
2.Theengineisoverheating.
3.Thereisairinthefuel.3.Bleednozzlesandcheckforairleaksat
4.Theinjectionnozzlesaredamaged.
5.Thereislowcompression
6.Theinjectionpumptimingisincorrect.
7.Thereisexcessivecarbonbuild-up.
8.Thereisinternalwearordamage.
thecaploosened,replacethecap.
freshfuel.
leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.
5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.
6.Cleanorreplacethesparkarrestor screen.
Dealer.
1.Drainandushthefuelsystem;add freshfuel.
2.RefertoEngineOverheats.
thefuelhoseconnectionsandttings betweenthefueltankandengine.
4.ContactyourAuthorizedService Dealer.
5.ContactyourAuthorizedService Dealer.
6.ContactyourAuthorizedService Dealer.
7.ContactyourAuthorizedService Dealer.
8.ContactyourAuthorizedService Dealer.
Theenginewillnotidle.
1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith
2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.
3.Theaircleanerltersaredirty.3.Servicetheairlters.
4.Thefuellterisclogged.4.Replacethefuellter .
5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair
6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService
7.Thereislowcompression
thecaploosened,replacethecap.
2.Drainandushthefuelsystem;add freshfuel.
leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.
Dealer.
7.ContactyourAuthorizedService Dealer.
92
Problem
PossibleCauseCorrectiveAction
Theengineoverheats.
Thereisexcessiveblacksmokeinthe exhaust.
1.Morecoolantisneeded.
2.Thereisrestrictedairowtothe radiator.
3.Thecrankcaseoillevelisincorrect.
4.Thereisexcessiveloading.4.Reducetheloadandusealower
5.Theincorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add
6.Thethermostatisdamaged.
7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService
8.Injectiontimingisincorrect.
9.Thecoolantpumpisdamaged.
1.Thereisexcessiveloading.1.Reducetheloadandusealower
2.Theaircleanerltersaredirty.2.Servicetheairlters.
3.Incorrectfuelisinthefuelsystem.3.Drainthefuelsystemandrellwith
4.Theinjectionpumptimingisincorrect.
5.Theinjectionpumpisdamaged.
6.Theinjectionnozzlesaredamaged.
1.Checkandaddcoolant.
2.Inspectandcleanthesidepanel screenswitheveryuse.
3.Fillordraintothefullmark.
groundspeed.
freshfuel.
6.ContactyourAuthorizedService Dealer.
Dealer.
8.ContactyourAuthorizedService Dealer.
9.ContactyourAuthorizedService Dealer.
groundspeed.
speciedfuel.
4.ContactyourAuthorizedService Dealer.
5.ContactyourAuthorizedService Dealer.
6.ContactyourAuthorizedService Dealer.
Thereisexcessivewhitesmokeinthe exhaust.
Theenginelosespower.
1.Theenginetemperatureislow.
2.Theglowplugsareinoperative.
3.Theinjectionpumptimingisincorrect.
4.Theinjectionnozzlesaredamaged.
5.Thereislowcompression
1.Theengineloadisexcessive.1.Reducegroundspeed.
2.Thecrankcaseoillevelisincorrect.
3.Theaircleanerltersaredirty.3.Servicetheairlters.
4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.
5.Theengineisoverheating.
6.Thesparkarrestorscreenisclogged.
7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair
8.Thereislowcompression
9.Thefueltankventisrestricted.9.ContactyourAuthorizedService
10.Theinjectionpumptimingisincorrect.
11.Theinjectionpumpisdamaged.
1.Checkthethermostat.
2.Checkthefuse,glowplugs,andwiring.
3.ContactyourAuthorizedService Dealer.
4.ContactyourAuthorizedService Dealer.
5.ContactyourAuthorizedService Dealer.
2.Fillordraintothefullmark.
4.Drainandushthefuelsystem;add freshfuel.
5.RefertoEngineOverheats.
6.Cleanorreplacethesparkarrestor screen.
leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.
8.ContactyourAuthorizedService Dealer.
Dealer.
10.ContactyourAuthorizedService Dealer.
11.ContactyourAuthorizedService Dealer.
93
Index
811.............................4,31–32
A
Accessories................................30
Addingdrillpipes..........................51
Addingfuel.................................41
Air-cleaningsystem
Checkingtheair-cleanerindicator.....65
Cleaningthedustvalve................64
Coverlatch..............................64
Installingthecover......................65
Removingthecover....................64
Servicing................................90
Servicingtheair-cleanercover........64
Servicingthelters.....................65
Antifreezetank
Drilling-uidsystem.....................88
Attachments...............................30
Auto-drill-speedcontrols..............23–24
B
Backreaming...............................52
Battery
Charging.................................90
Disconnectswitch......................43
Jump-starting...........................73
Safety.................................8,72
Servicing................................72
Battery-disconnectswitch................43
Beginning-of-bore-at-depthpoint.........34
Belt
Engine-drive
Adjustingtension.....................82
Checkingcondition...................81
Checkingtension.....................82
Bentblade.................................45
Bentoniteclay.............................48
Biodieselfuel (SeeFuel) Bits
Drill.......................................45
Blade
bent......................................45
Straight..................................45
Trianglepoint(rock)....................45
Bleedingthefuelsystem (SeePrimingthefuelsystem) Bore
Addingdrillpipes.......................51
Beginning-of,at-depthpoint...........34
Depth....................................34
Depthtable..............................34
Drilling...................................49
End-of,at-depthpoint..................34
Entry.....................................34
Determining...........................34
Entrypitch...............................34
Entryshaft...............................51
Exit.......................................34
Exiting...................................52
Horizontalshaft.........................52
Mapping.................................38
Markingandpreparing.................39
Obstacles................................34
Planning.............................32,34
Startingtherstpipe...................49
Steering.................................51
Boringtheentryshaft.....................51
Button
Engine-start.............................22
Engine-stop.....................22,28,74
Front
Leftjoystick.......................23–24
Rightjoystick.....................25–26
Lower
Leftjoystick.......................23–24
Rightjoystick.....................25–26
Rear
Leftjoystick.......................23–24
Rightjoystick.....................25–26
C
Cam (SeePipecam)
Carbidestep-wingcutter..................52
Carriage (SeeDrillcarriage) Carriagepressure
Adjusting................................43
Castconepacker..........................52
Chargingthebattery......................90
Cleaning...............................88–89
Cleaningthecrankcaseventtube.......63
Coldweather
Preparation..............................90
Communicationlines
Safetyprecautions........................7
Connectingthereamerandproduct.....53
Controlpanel..............................22
Location.............................18,21
Rear.....................................27
Controls
Auto-drillspeed.....................23–24
Drillframe...............................28
Drillpendant.............................29
Drillinguid..........................25–26
Drivependant...........................43
Leftjoystick—ModeI...................23
Leftjoystick—ModeII..................24
Rightjoystick—ModeI.................25
Rightjoystick—ModeII.................26
Sectioncontents........................21
Stabilizer................................28
Stake-downlevers..................29,47
Coolant
Capacity.................................77
Checkingtheconcentration............79
Checkingthelevelintheradiator......78
Checkingthelevelinthereservior....78
Draining.................................79
Filling....................................80
Flushing.................................79
Specication............................77
Coolingsystem
Checkingtheconditionofcomponents79
Cleaning.................................79
Coolantconcentration
Checking..............................79
Coolantlevelintheradiator
Checking..............................78
Coolantlevelinthereservior
Checking..............................78
Draining.................................79
Filling....................................80
Flushing.................................79
Covers
Operator-controls.......................54
Crystallinesilica
Safetyprecautions......................32
Cylinderlock...............................59
Installing.................................59
Removing...............................59
D
Dangerzone
Drilling.....................................6
Driving.....................................5
Decals........................................9
DeployingtheZap-Alertsystem..........46
Depthtable................................34
Determiningtheboreentrypoint.........34
Dieselfuel (SeeFuel)
Safety......................................4
DirectionalDrilling
Concept.................................39
Disabledmachine
Moving...................................56
Drainingthefueltank.....................71
Drainingwater
Fuellter................................70
Fueltank................................71
Drillbits....................................45
Drillcarriage
Adjustingthepressure.................43
High-speedmovement.............25–26
Location.............................18,20
Pullrearward........................25–26
Thrustforward......................25–26
Drillframe
Controls.................................28
Drillhead
Installing.................................50
Setup....................................45
Steering.................................51
Drillpendant...............................29
Drillpipe
Adding...................................51
Loadingintothepipeholder...........41
Removing...............................54
Startingtherst.........................49
Wiper....................................53
Drillspindle
Location.................................20
Spinclockwise......................24–25
Spincounterclockwise..............24–25
Drill-frametiltlever........................28
Drill-pendantreceptacle..............27,29
Drilling......................................49
Addingdrillpipes.......................51
Directional
Concept...............................39
Entryshaft...............................51
Horizontalshaft.........................52
Settingup...............................45
Startingtherstpipe...................49
Steering.................................51
Drillingdangerzone.........................6
Drillinguid
Pump
Changingtheoil......................87
Checkingtheoillevel................86
94
Connectingtoauidsource.........48
Connectingtoanaturalwater
source............................49
Connectingtomixingsystem........48
Servicingtheoil......................86
Drillinguidcontrols...................25–26
Drillingsafety................................6
Drilling-uidsystem
Coldweatherpreparation..............90
Drilling-uid-pumpinlet
Location.................................19
Drivependant..............................43
Drive-directionjoystick....................28
Drive/drillswitch...........................22
Drive-pendantreceptacle.........27,29,43
Drive-speedswitch....................28–29
Drivingdangerzone.........................5
Drivingthemachine.......................43
Dustvalve
Cleaning.................................64
E
Electricstrikealarm (SeeZap-Alertsystem) Electricallines
Safetyprecautions...................7,32
Elevator (SeePipeelevator)
End-of-bore-at-depthpoint...............34
Engine
Coolingsystem.........................77
Drivebelt
Servicing..............................81
Jump-starting...........................73
KeySwitch..............................27
Oil
Changing.............................67
Checkingthelevel...................68
Oiliter
Changing.............................67
ServicingtheAir-cleaningsystem.....90
ServicingtheOilandFilter.............68
Sparkarrestor
Servicing..............................68
Speedswitch........................22,28
Startbutton..............................22
Starting..................................74
Stopbutton..........................22,28
Stopping.................................74
Valveclearance.........................68
Venttube (SeeCleaning)
Engine-heatinglight.......................27
Entrypitch.................................34
Entryshaft
Boring....................................51
Exit-sidelockout
Drill-enabledlight.......................22
Reciever.................................27
Reset....................................22
Resetlight...............................22
Resetswitch............................22
System..................................27
Transmitter..............................27
Exit-side-lockoutSystem
Reciever.................................27
System..................................27
Transmitter..............................27
Exitingtheground.........................52
F
Fiber-opticlines
Safetyprecautions........................7
Filter
Air-cleaner...............................65
Fuel
Drainingwater........................70
Hydraulic-uidreturn
Changing.............................84
Hydraulic-pressure
Changing.............................84
Fluid
Hydraulic
Changing.............................85
Checking..............................83
Returnlter...........................84
Servicing..............................83
Specications.........................83
Fluid-pumpswitch.........................27
Flushingthecoolingsystem..............79
Flutedreamer..............................52
Frame
Location.............................18,20
Frontbutton
Leftjoystick..........................23–24
Rightjoystick........................25–26
Fronthood
Location.................................18
Opening.................................70
Fuel
Adding...................................41
Checkinglinesandconnections.......71
Filter
Drainingwater........................70
Fuellters
Replacing.............................70
Priming..................................71
Safety......................................4
Safetyprecautions......................41
Tank
Drainingandcleaning................71
Drainingwater........................71
Tankcapacity...........................41
G
Gaslines
Safetyprecautions...................7,32
Gearboxdrive
Changingtheoil........................75
Checkingtheoil.........................75
Greasingthemachine....................60
Gripper (SeePipegripper) (SeePipergripper)
Ground-strike-resetswitch................22
Groundingstake
Storage..................................40
H
Hardhat......................................4
Hearingprotection...........................4
Height......................................30
Hood
Front
Location...............................18
Opening.............................58,70
Rear
Location...............................18
HorizontalDirectionalDrilling (SeeDirectionalDrilling)
Horizontalshaft
Boring....................................52
Hydraulicuid
Changing................................85
Checking................................83
Returnlter
Changing.............................84
Servicing................................83
Specications...........................83
Hydraulicsystem
Linesandhoses
Checking..............................86
Testports................................86
Hydraulic-pressurelter
Changing................................84
I
Indicator
Air-cleaner...............................65
Ingnitionswitch............................27
Initialplanning.............................32
Inspectingthejobsite.....................32
Installingthedrillhead....................50
J
Jobsite
Inspecting...............................32
Preparation..............................39
Joystick
Drive-direction..........................28
Left
Location...............................21
ModeI.................................23
ModeII................................24
Right
Location...............................21
ModeI.................................25
ModeII................................26
Jump-startingthemachine...............73
L
Labels (SeeDecals) Latch
Operator-platform.......................21
Leadbar
Installing.................................50
Removing...............................54
Leftjoystick
Location.................................21
ModeI...................................23
ModeII..................................24
Left-stabilizerlever........................28
Length......................................30
Lever
Drill-frametilt............................28
Left-stabilizer............................28
Right-stabilizer..........................28
Stake-down.........................29,47
Lifejacketpendant (SeeDrillpendant) Lifter (SeePipeelevator)
Liftingthemachine........................56
Light
Drill-enabled
Exit-sidelockout......................22
Engine-heating..........................27
Receiver-battery-status................22
95
Reset
Exit-sidelockout......................22
Transmitter-battery-status..............22
Lightsswitch...............................22
Loadingdrillpipes.........................41
Loadingthemachine
Unloadingthemachine.................43
Lowerbutton
Leftjoystick..........................23–24
Rightjoystick........................25–26
Lowerwrench
Close................................23,26
Location.................................20
Open.................................23,26
Lubrication.................................60
M
Magazine (SeePipeholder)
Maintenance...............................57
Battery...................................72
Belt.......................................81
Coolingsystem.........................77
Drilling-uidpump......................86
Drivesystem............................74
Electricalsystem........................72
Engine...................................63
Fuelsystem.............................69
Hydraulicsystem.......................83
Lubrication..............................60
Premaintenanceprocedures...........58
Safety......................................8
Schedule................................57
Tracks...................................90
Mappingthebore..........................38
Mixingsystem.............................48
ModeI
Leftjoystick..............................23
Rightjoystick............................25
ModeII
Leftjoystick..............................24
Rightjoystick............................26
ModelandSerialPlate
Location...................................2
ModelNumber
Location...................................2
Monitor
Location.................................21
Movingadisabledmachine..............56
Movingthemachine.......................43
Mud (SeeDrillinguid)
N
Noiseinformation............................8
Number
ModelandSerial
Location.................................2
O
Obstacles..................................34
Oil
Changing................................67
Checkingthelevel......................68
Drilling-uid-pump......................86
Engine...................................68
Gearboxdrive
Changing.............................75
Checking..............................75
Planeterydrive
Changing.............................75
Checkingthelevel...................74
OilFilter
Changing................................67
One-CallSystemDirectory........4,31–32
Openingthefronthood...................70
Openingtherearhood....................58
Operation..................................31
Operatorplatform.........................21
Location.................................18
Operatorseat
Location.................................18
Operator-controlscovers.................54
Operator-platformlatch...................21
Operator-presenceswitch............28–29
P
Pedestriansafetybar
Lowering.................................45
Pendant
Drill.......................................29
Drive.....................................43
Pipe
Adding...................................51
Flexibility................................34
Removing...............................54
Startingtherst.........................49
Utilityproduct
Connectingtoareamer..............53
Wiper....................................53
Pipecam
Rotate...............................23–24
Sensor-failureoverride.............23–24
Pipeelevator
Lower................................23,26
Raise................................23,26
Pipegripper
Close................................23–24
Extend...............................23–24
Open.................................23–24
Retract...............................23–24
Pipeholder
Loading..................................41
Location.................................19
Pipeloader
Enablecontrols.....................23–24
Pipemagazine (SeePipeholder) Pipewiper
Location.................................20
Pipes
Loadingintothepipeholder...........41
Pitch
Settingthethrustframe................47
Planetarydrive
Changingtheoil........................75
Checkingtheoillevel...................74
Oilspecicationandcapacity..........74
Planning
Initial.....................................32
Planningtheborepath....................34
Plate
Stake-down
Location...............................19
Platform
Operator.................................21
Latch..................................21
Preparation
Safety......................................4
Preparingfordrilling.......................45
Preparingthejobsiteandmachine......39
Primingthefuelsystem...................71
Product
Connectingtoareamer................53
Productoverviewillustration
Leftside.................................19
Rightside................................18
Topview.................................20
Productsafetydecals.......................9
Pullback................................52,54
Pump
Drillinguid
Connectingtoauidsource.........48
Connectingtoanaturalwater
source............................49
Connectingtomixingsystem........48
Drilling-uid
Changingtheoil......................87
Checkingtheoillevel................86
Servicingtheoil......................86
Inlet
Location...............................19
R
Reamer
Carbidestep-wingcutter...............52
Castconepacker.......................52
Connecting..............................53
Fluted....................................52
Removing...............................54
Rearbutton
Leftjoystick..........................23–24
Rightjoystick........................25–26
Rearcontrolpanel.........................27
Rearhood
Location.................................18
Opening.................................58
Receiver-battery-statuslight..............22
Receptacle
Drill-pendant........................27,29
Drive-pendant...................27,29,43
Removingdrillpipes......................54
Removingthelastpipe...................54
Removingthereamer.....................54
Replacingthefuellters..................70
Rightjoystick
Location.................................21
ModeI...................................25
ModeII..................................26
Right-stabilizerlever......................28
Rockblade (SeeTrianglepointblade)
S
Safeattire....................................4
Safety
Battery................................8,72
Clothing....................................4
Communicationlines.....................7
Crystallinesilica.........................32
Decals.....................................9
Drilling.....................................6
Drillingdangerzone......................6
Driving.....................................5
Drivingdangerzone......................5
Electricallines........................7,32
Fiber-opticlines...........................7
Fuel...................................4,41
Gaslines.............................7,32
General....................................4
96
Hardhat...................................4
Hearingprotection........................4
Maintenance..............................8
Noiseinformation.........................8
Operation..................................4
Preparation................................4
Safetyglasses............................4
Storage....................................8
Training....................................4
Utilitylines...............................31
Waterlines................................7
Zap-Alertsystem
Deploying.............................46
SafetyAlertSymbol......................2,4
Safetybar
Location.................................19
Safetyglasses...............................4
Seat
Location.................................18
SerialNumber
Location...................................2
Servicingthetracks.......................90
Settingupfordrilling......................45
Sonde......................................45
Temperature.............................52
Sondehousing............................45
Sparkarrestor
Servicing................................68
Specications..............................30
Spindle (SeeDrillspindle) Spray-hoseattachment
Cleaningwith............................88
Spreaderbar
Liftingthemachine.....................56
Stabilizer
Location.............................18–19
Stabilizercontrols.........................28
Stabilizerlevers...........................28
Stabilizers
Lowering.................................47
Stake-downcage
Location.................................19
Stake-downlevers........................29
Stake-downplate..........................47
Location.................................19
Startingtheengine........................74
Startingtherstpipe......................49
Steeringthedrillhead.....................51
Stoppingtheengine.......................74
Storage.....................................90
Safety......................................8
Straightblade..............................45
Switch
Battery-disconnect......................43
Drive/drill................................22
Drive-speed.........................28–29
Engine,key..............................27
Engine-speed.......................22,28
Fluid-pump..............................27
Ground-strike-reset.....................22
Lights....................................22
Operator-presence.................28–29
Reset
Exit-sidelockout......................22
Toggle
Leftjoystick.......................23–24
Rightjoystick.....................25–26
Symbol
SafetyAlert.............................2,4
T
Temperature
Sonde....................................52
TestingtheZap-Alertsystem.............39
Threadjointcompound
Applicator................................54
Applicatornozzle
Adjusting..............................54
Filling....................................55
Sprayvolume
Adjusting..............................55
Thrustframe
Location.............................18,20
Lowering.................................47
Settingthepitch.........................47
Tie-downpoints...........................44
TJC
Threadjointcompound.................54
Toggleswitch
Leftjoystick..........................23–24
Rightjoystick........................25–26
Track
Location.................................18
Trackingsystem...........................45
Tracks
Servicing................................90
Tension
Loosening.............................77
Tightening............................76
Traileringthemachine....................43
Training
Safety......................................4
Tramming (SeeDrivingthemachine) Transmitter (SeeSonde)
Transmitter-battery-statuslight...........22
Tread-jointcompound
Applicationcontrols.................25–26
Trianglepointblade.......................45
Trigger
Leftjoystick..........................23–24
Rightjoystick........................25–26
Troubleshooting...........................91
U
Upperwrench
Close................................23–24
Location.................................20
Open.................................23–24
Rotate...............................23–24
UsingtheTJCapplicator.................54
Utilitylines
Connectingtoareamer................53
Safetyprecautions......................31
UtilityLines
Marking
811.............................4,31–32
Colorcodes(USandCanada)........7
One-CallSystemDirectory...4,31–32
V
Valveclearance...........................68
Venttube
Cleaning.................................63
Vibrationinformation........................8
W
Waterasdrillinguid......................49
Waterlines
Safetyprecautions........................7
Weight......................................30
Width.......................................30
Wiper
Pipe......................................53
Location...............................20
Wire
Connectingtoareamer................53
Wrench
Enablecontrols.....................23–24
Lower
Close..............................23,26
Location...............................20
Open..............................23,26
Upper
Close..............................23–24
Location...............................20
Open..............................23–24
Rotate.............................23–24
Z
Zap-Alertsystem.......................7,32
Deploying................................46
Ground-strike-resetswitch.............22
Groundingstake
Storage...............................40
Strobe
Location...............................18
Tester....................................39
Testing...................................39
97
Notes:
98
InternationalDistributorList
Distributor:
AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation
CascoSalesCompany
CeresS.A.CostaRica
CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU
G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden
HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
Country:
Hungary3627539640
Korea82325512076
PuertoRico7877888383
NorthernIreland442890813121
Estonia3723846060
Japan81726325861
Turkey902163365993Riversa
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308T oroAustraliaAustralia61395807355
PhoneNumber:Distributor:
5062391138
94112746100
442890813121
5024423277
30109350054
862087651338 4635100000
4387
Country:
MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic
Mountelda.s.Slovakia
MunditolS.A.
NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden
Ab
Perfetto PratoverdeSRL.
Prochaska&Cie RTCohen2004Ltd.
LelyTurfcare SolvertS.A.S.
SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited
ValtechMorocco21253766
Japan81332522285
Argentina54114821
Russia74954116120 Ecuador59342396970 Finland35898700733
Poland48618208416 Italy390499128
Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177
India911292299901
Phone Number:
5712364079
420255704 220 420255704 220
9999
128
34952837500
00 35722434131
3636
EuropeanPrivacyNotice
TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevH
TheToroUndergroundWarranty
ALimitedWarranty
Underground
Equipment
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourToroUnderground Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Whereawarrantableconditionexists,wewillrepairtheProduct atnocosttoyouincludingdiagnostics,labor ,andparts. ThefollowingwarrantyappliesfromthedatetheProductisdeliveredtothe originalretailpurchaserorrentalowner.
ProductsWarrantyPeriod
EnginePoweredUnits&FluidMixers
AllSerializedAttachments RockHammer6months Engines
1yearor1000operatinghours, whicheveroccursrst 1year
Throughenginemanufacturers: 2yearsor2000operatinghours, whicheveroccursrst
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou purchasedtheProductassoonasyoubelieveawarrantablecondition exists.IfyouneedhelplocatingaUndergroundDealer,orifyouhave questionsregardingyourwarrantyrightsorresponsibilities,youmay contactusat:
ToroCustomerCare ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196 TollFreeat855-493-0088(U.S.Customers) 1-952-948-4318(InternationalCustomers)
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto:brakes,lters,lights, bulbs,belts,tracksortires,diggingteeth,diggingbooms,digging,
drive,ortrackchains,trackpads,drivesprockets,idlers,rollers, blades,cuttingedges,orothergroundengagingcomponents.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.
Haulingexpenses,traveltime,mileage,orovertimeassociatedwith
transportingproducttotheauthorizedT orodealer.
Parts
Partsscheduledforreplacementasrequiredmaintenanceinthe Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Partsreplacedunderthiswarrantyare coveredforthedurationoftheoriginalproductwarrantyandbecomethe propertyofT oro.T orowillmakethenaldecisionwhethertorepairany existingpartorassemblyorreplaceit.Toromayuseremanufacturedparts forwarrantyrepairs.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroUndergroundDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty obtainingguaranteeinformation,contacttheToroimporter.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0292RevB
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