Toro 23800A, 23800C, 23800TE, 23800W Operator's Manual

FormNo.3402-253RevA

2024DirectionalDrill

ModelNo.23800A—SerialNo.315000001andUp ModelNo.23800C—SerialNo.315000001andUp ModelNo.23800TE—SerialNo.315000001andUp ModelNo.23800W—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3402-253*A

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactT orodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Forradiofrequencycomplianceinformation,referto

Compliance Statement Addendum

your

thatpertains

toyourcountry.

Labeledpowerratingsaresuppliedbytheenginemanufacturer inaccordancewithSAEtestingandgross/netpowerrating standards(J1940,J1995,J1349).

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

Introduction

Thismachineisadirectionaldrillintendedforunderground drillingandpullbackoperationforutilitylinesincluding: electrical,gas,communication,water,etc.Itisdesignedto operateawidevarietyofattachmentseachofwhichperform aspecializedfunction.

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................8

NoiseandVibrationLevels.......................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................18

Controls...............................................................21

OperatorPlatform..............................................21

ControlPanel.....................................................22

LeftJoystick—ModeI.........................................23

LeftJoystick—ModeII........................................24

RightJoystick—ModeI.......................................25

RightJoystick—ModeII......................................26

RearControlPanel..............................................27

DrillFrameandStabilizerControls........................28

DrivePendant....................................................28

DrillPendant......................................................29

Stake-DownLevers.............................................29

Specications........................................................30

Attachments/Accessories........................................30

Operation....................................................................31

UnderstandingHorizontalDirectionalDrilling

........................................................................31

GatheringSiteInformation......................................32

PlanningtheBorePath............................................34

PreparingtheJobSiteandtheMachine......................39

DrillingtheBore....................................................49

BackreamingandPullback.......................................52

FinishingtheJob....................................................54

UsingtheTJCApplicator........................................54

MovingaDisabledMachine.....................................56

Maintenance.................................................................57

RecommendedMaintenanceSchedule(s)......................57

PremaintenanceProcedures........................................58

OpeningtheFrontHood.........................................58

OpeningtheRearHood..........................................58

UsingtheCylinderLock..........................................59

Lubrication...............................................................60

GreasingtheMachine.............................................60

EngineMaintenance..................................................63

CleaningtheCrankcase-VentTube............................63

ServicingtheAir-CleaningSystem............................63

ServicingtheEngineOilandFilter............................66

AdjustingtheValveClearance..................................68

ServicingtheSparkArrestor(IfEquipped).................68

FuelSystemMaintenance...........................................69

DrainingWaterfromtheFuelFilter...........................69

DrainingWaterfromtheFuelTank...........................69

PrimingtheFuelSystem..........................................70

ReplacingtheFuelFilters.........................................70

CheckingFuelLinesandConnections.......................71

DrainingandCleaningtheFuelTank.........................71

ElectricalSystemMaintenance....................................72

ServicingtheBattery...............................................72

ChargingtheBattery...............................................73

Jump-StartingtheMachine......................................73

DriveSystemMaintenance.........................................74

CheckingtheOilLevelforthePlanetary

Drive................................................................74

ChangingtheOilforthePlanetaryDrive....................75

CheckingtheOilfortheGearboxDrive.....................75

ChangingtheOilfortheGearboxDrive.....................75

ServicingtheTracks................................................76

CoolingSystemMaintenance......................................77

CheckingtheCoolantLevelintheReservoir...............78

CheckingtheCoolantLevelintheRadiator................78

CheckingtheConditionofCooling-System

Components......................................................79

CheckingtheConcentrationoftheCoolant................79

CleaningtheCoolingSystem....................................79

BeltMaintenance......................................................81

ServicingtheEngine-DriveBelt................................81

HydraulicSystemMaintenance....................................83

ServicingtheHydraulicFluid...................................83

Drilling-uidPumpMaintenance.................................86

ServicingtheDrilling-Fluid-PumpOil.......................86

PreparingtheDrilling-FluidSystemforCold

Weather.............................................................87

Cleaning...................................................................88

CleaningwiththeSpray-HoseAttachment.................88

CleaningPlasticandResinParts................................89

Storage........................................................................90

Troubleshooting...........................................................91

Index..........................................................................94

Safety

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.

Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthis

Man ual

madebyeitherthemanufactureroranAuthorizedToro Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.

Important:Beforeoperatinginanareawith high-voltagelinesorcables,contacta“One-Call SystemDirectory”service.IntheUSA,call811or yourlocalutilitycompany .Ifyoudonotknowyour localutilitycompany’sphonenumber,callthenational number(USAandCanadaonly)at1-888-258-0808.Also, contactanyutilitycompaniesthatarenotparticipants ofthe“One-CallSystemDirectory”service.Please refertoDrillingNearUtilityLines(page6)formore information.

.Modicationstothismachineshouldonlybe

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotread English,itistheowner'sresponsibilitytoexplainthis materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

Operator’ s

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,electricallyinsulatedsafetyshoes (rubberboots),electricallyinsulatedgloves,andhearing protection.

Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromthemachine beforeuse.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatewhilechildren,pets,oruntrainedpeople

arenearby.

•Donotoperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

•Ensurethatallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Ensurethatyouwearelectricallyinsulatedsafetyboots

andgloves.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenundertheinuence

ofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

DrivingSafety

G021 118

Youdrivethemachinetoandfromtheworksitewiththeuse ofatetheredremote.Whendrivingthemachine,observethe followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Thefollowingillustrationdisplaysthesafedistancethatall individualsmustmaintainwhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

2.Operator4.2.4m(8ft)safetydistance

3.Turning-radiuscenter

DrillingSafety

G021 117

•Alwayslowerthesafetybarbeforedrilling(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation ordeath.AlwaysengagetheExit-sideLockoutbefore anyoneapproachesthefrontofthemachine,bit,reamer, orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine whereapersonisexposedtotheriskofinjury.Thisproximity includeswhereapersoncanbereachedbyoperational movementofthemachine,itsworkingdevices,auxiliary equipment,orswinging/fallingequipment.

Note:Thedangerzonedenestheamountofspace neededforsafedrillingoperation,includingmovementof thecarriage.

Thefollowingillustrationdisplaysthesafedistancethatmust bekeptbyallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Safetybar

DrillingNearUtilityLines

Whenworkingnearburiedutilitylines,safetyprecautions mustbetaken.

UtilityLineColor

GasLineSafety

Refertothefollowingtablefortheproperutilitylineandthe correspondingutilitylinecolor(USAandCanada).

UtilityLine

ElectricRed

Telecommunication,alarmorsignal, cables,orconduit

Naturalgas,oil,steam,petroleum,or othergaseousorammablematerial

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,and slurrylines

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

UtilityLineColor

Orange

Yellow

Purple

ElectricalLineSafety

WARNING

Donotleavetheseatofthemachineifthemachine ischargedwithelectricity .

WARNING

Ifyoudamageagasline,animmediateexplosion andrehazardcouldoccur.Leakinggasisboth ammableandexplosiveandmaycauseserious injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

Ifyouleavetheseatofthemachineortouch anypartofthemachinewhenitischargedwith electricity,seriousinjuryordeathcouldresult.

Intheeventofanelectricstrikethatchargesthemachine,the Zap-AlertElectricStrikealarmsystemwillsoundforaslong asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility authoritiestosecuretheareainthecasethatthemachineis chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety, considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleavethe seatofthemachine.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

CAUTION

Ifyoudamagetheber-opticcableandlookinto theexposedhighly-intenselight,youmayharm youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto beanelectricstrike.

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.W aitforallmovementtostopbeforeadjusting, cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;donotuse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobe

intheraisedposition,securetheframeintheraised positionwiththehydrauliccylinderlock;refertoUsing

theCylinderLock(page59).

•Keepnutsandboltstight.

NoiseandVibrationLevels

WARNING

Theoperatormustwearhearingprotectionwhen operatingthemachine.Failuretowearhearing protectionmaycausehearingimpairment.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof92 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN791.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof113dBA, whichincludesanUncertaintyValue(K)of3.75dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO4871.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.

VibrationLevel

Measuredvibrationlevelforrighthand=0.3m/s

Measuredvibrationlevelforlefthand=0.8m/s

Measuredvibrationlevelforwholebody=0.17m/s

UncertaintyValue(K)=0.08m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO20643.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine movement.

1.ReadtheOperator'sManual.

114-9600

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe

engine.

117-2718

125-6110

1.Crushinghazard—donotstandunderanypartofthe machine.

125-1641

1.Forwardleft

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

6.Forwardright

10.Reverseright

125-1645

1.Pullbackdrillcarriage6.Wrenchcontrolson

2.Reverselefttrack

3.Forwardlefttrack

4.Forwarddrillcarriage9.Reverserighttrack

5.Drilluidpumpon

7.Drillspindleclockwisespin

8.Forwardrighttrack

10.Drillspindle counterclockwisespin

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet away.

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis activatedbyapowerstrike,donotleavetheoperator’s positionortouchthegroundandthemachineatthesame time;themachinewillbeenergizedwithelectricalpower.

125-6114

1.Storedenergyhazard—donotusetools;readthe Operator’sManual.

125-6111

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

3.Stakespin counterclockwise

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

counterclockwise

8.Stakedown

10.Rightstake

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming maintenance.

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone isintheoperator’sposition.

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s Manual.

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

125-6117

1.Fallinghazard—donotstandonthemachinewhileitis moving.

125-6120

1.Raisedrillcarriage

2.Lowerdrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

4.Lowerleftstabilizer

6.Lowerrightstabilizer

125-6121

1.Engine—heatinglight5.Fluidpumpon

2.Engine—stop

3.Engine—run7.Drill-pendantreceptacle

4.Engine—start8.Drive-pendantreceptacle

6.Fluidpumpoff

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupperandlower wrenches.

1.Piperow

125-6122

1.Warning—readthe Operator’sManual.

2.Explosionhazard; electricalshock hazard—donotdigbefore callinglocalservices.

3.Presstoapplytread-joint compound.

4.Pressandholdfor maximumdrillinguid pressure;releasetostop theow .

5.Presstoturnthe drilling-uidpumpon oroff.

125-6125

6.Pressandholdtomove

7.ModeI—spindrillspindle

8.ModeI—spindrillspindle

9.Thrustthedrillcarriage

10.Pullthedrillcarriage

thedrillcarriageathigh speedupordownthedrill frame.

clockwise.ModeII—left triggerpressed,openthe lowerwrench;lefttrigger released,raisethepipe elevator.

counterclockwise.Mode II—lefttriggerpressed, closethelowerwrench; lefttriggerreleased,lower thepipeelevator .

forward.

rearward.

125-6126

1.Entanglementhazard—keepawayfrommovingparts.

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom movingparts.

1.Highpressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.

125-6128

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

125-6140

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

125-6131

1.Warning—stayatleast3m(10ft)awayfromthemachine.

125-6137

125-6694

1.Tie-downpoint

125–8483

125-8473

1.Hydraulicuid;readtheOperator’sManual.

1.Explosionhazard—wear eyeprotection.

2.Causticliquid/chemical burnhazard—rinse affectedareaandseek medicalassistance.

3.Firehazard—keepopen amesaway.

4.Poisonhazard—donot tamperwiththebattery.

125-6113

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.

3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore

shieldsinplace.

callinglocalutilities.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft) awayfromthesidesofthemachine.

125-6112

1.Exit-sidelockout—resetlight

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Receiver-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

6.ResetZap-Alertsystem

7.Zap-Alertsystemtriggered

8.Unlockexit-sidelockout

9.Resetexit-sidelockout

10.Engagedrivemovementandsetupfunctions

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

13.Worklights

14.Worklights—Off

18.ModeI—lefttriggerreleased,extendspipegrippertoward drillframe;lefttriggerpressed,openslowerwrench.Mode II—spindrillspindleclockwise.

19.ModeI—lefttriggerreleased,extendspipegrippertoward pipeholder;lefttriggerpressed,closeslowerwrench.Mode II—spindrillspindlecounterclockwise.

20.ModeI—lefttriggerreleased,lowerspipeelevator;lefttrigger pressed,opensupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowarddrillframe;lefttriggerpressed, opensupperwrench.

21.ModeI—lefttriggerreleased,raisespipeelevator;lefttrigger pressed,closesupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowardpipeholder;lefttriggerpressed, closesupperwrench.

22.Withtriggerreleased,rockforwardtorotatepipeloader towardpipecam,rockbackwardtorotatepipeloadertoward drillframe.

23.Withtriggerreleased,upperbuttonclosespipegripper,lower buttonopenspipegripper.

counterclockwisetoloosenajoint;rockrearwardtorotatethe upperwrenchclockwisetotightenajoint.

thepreviouslysetauto-drillspeed;pressandholdthefront buttontoincreasetheauto-drillspeed;pressandholdthe rearbuttontodecreasetheauto-drillspeed.

ProductOverview

Figure5

1.Drillcarriage6.Fronthood

2.Zap-alertstrobe7.Rightstabilizer

3.Operatorseat

4.Controlpanel9.Thrustframe

5.Track

8.Rearhood

Figure6

1.Stake-downcage

2.Pipeholder

3.Safetybar7.Stake-downplate

4.Drilling-uid-pumpinlet

5.Rear-controlpanel

6.Leftstabilizer

Figure7

1.Thrustframe

2.Drillcarriage5.Lowerwrench

3.Drillspindle6.Pipewiper

4.Upperwrench

Controls

Refertothefollowingsectionsfortheappropriatemachine controls:

•OperatorPlatform

•Monitor

•ControlPanel

•LeftJoystick—ModeI

•LeftJoystick—ModeII

•RightJoystick—ModeI

•RightJoystick—ModeII

•Exit-Side-LockoutSystem(StandardRange)

•Exit-Side-LockoutSystem(LongRange)

•RearControlPanel

•DrillFrameandStabilizerControls

•DrivePendant

•DrillPendant

•Stake-DownLevers

Operator-ControlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse weatherconditions,suchasrain,wind,sunlight,etc.Remove thembeforeusingthemachineandreplacethembefore leavingthemachinefortheday .Eachcoverissecuredwith2 screwsasshowninFigure9.

•Battery-DisconnectSwitch

OperatorPlatform

Theoperatorplatform,locatedontheright,frontcornerof themachine,containsmostofthecontrolsyouusetooperate thedrillingfunctionsofthemachine.

Figure8

Figure9

1.Screws2.Covers

Operator-PlatformLatch

Theoperatorplatformswingsoutawayfromthemachine, makingroomforyoutosit.Ithas4positions:travel(swung allthewayintothemachine),full-out,and2intermediate positions.ReturntheplatformtotheTRA VELpositionbefore movingthemachine.

Toreleasetheplatformandswingitoutorin,pressdownon therearplatformlatch(Figure10).

1.Operatordisplay

2.Leftcontrolpaneland joystick

3.Rightjoystick

Figure10

1.Rearplatformlatch

Toreleasetheplatformandswingitoutorin,pressuponthe

g0 28 900

frontplatformlatch(Figure11).

Figure11

1.Frontplatformlatch

Exit-SideLockout—Drill-enabledLight

Thislight(Figure12)illuminatesgreenwhenthe exit-side-lockoutfeaturehasbeenturnedoffandresetand themachineisreadytodrill.

Exit-SideLockout—ResetSwitch

Pressthisswitch(Figure12)toenabledrillingoperationwhen theresetlightilluminates.

Transmitter-Battery—StatusLight

Thislight(Figure12)illuminatesredwhenthebatteryon theexit-side-lockouttransmitteristoolowtotransmit.Stop drillingoperationsandxtheproblemwiththetransmitter beforecontinuing.

Engine-StartButton

Pressthisbutton(Figure12)tostarttheengine.Thekey switchontherear,controlpanelmustbeintheONposition.

ControlPanel

Figure12

1.Engine-stopbutton

2.Exit-sidelockout—reset light

3.Exit-side lockout—drill-enabled light

4.Receiver-battery-status light

5.Engine-startbutton10.Engine-speedswitch

6.Ground-strike-resetswitch

7.Exit-side-lockout—reset switch

8.Drive/drillswitch

9.Lightsswitch

Engine-StopButton

Pressthisbutton(Figure12)toimmediatelystoptheengine andalldrillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.

Ground-Strike-ResetSwitch

Pressthisswitch(Figure12)toresettheZap-Alertsystem afteragroundstrikehasoccurredandbeenxed;referto

DeployingtheZap-AlertSystem(page46).

Drive/DrillSwitch

Pressthetopofthisswitch(Figure12)toenablethedriveand setupcontrolsorthebottomtoenabledrillandpipe-loader functions.

LightsSwitch

Pressthetopofthisswitch(Figure12)toturnthemachine lightsonorthebottomtoturnthemoff.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

Exit-SideLockout—ResetLight

Thislight(Figure12)illuminatesyellowwhentheexit-side lockoutfunctionisturnedoffonexit-side-lockouttransmitter, indicatingthatyoumayresetthesystem.

•Releasetheswitchtomaintainthecurrentenginespeed.

LeftJoystick—ModeI

g021833

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure13

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Intheeventofasensorfailure,usethisbuttontooverridethe pipecampresetsandmanuallymovethecam.Onlyoperate inthismodeifabsolutelynecessary;youcoulddamagethe pipecamorpipesifyoudonotalignthemcorrectly.Ifthe sensorfails,contactyourAuthorizedToroDealerforrepair.

Joystick—Forward

•Lefttriggerpressed—closesthelowerwrench.

•Lefttriggerreleased—retractsthepipegrippertoward

thepipeholder.

Joystick—Rearward

•Lefttriggerpressed—opensthelowerwrench.

Trigger

Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.

•Pressthetriggertoenablethewrenchcontrols.

•Releasethetriggertoenablethepipeloadercontrols.

ToggleSwitch

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

Joystick—Left

•Lefttriggerpressed—openstheupperwrench.

•Lefttriggerreleased—lowersthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench.

•Lefttriggerreleased—raisesthepipeelevator.

LeftJoystick—ModeII

g021833

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure14

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Joystick—Forward

Pushthejoystickforwardtospinthedrillspindle counterclockwise.

Joystick—Rearward

Pullthejoystickrearwardtospinthedrillspindleclockwise.

Trigger

Joystick—Left

•Lefttriggerpressed—openstheupperwrench.

Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

•Pressthetriggertoenablethewrenchcontrols.

•Releasethetriggertoenablethepipeloadercontrols.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench.

ToggleSwitch

•Lefttriggerreleased—retractsthepipegrippertoward

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.

thepipeholder.

RightJoystick—ModeI

g021833

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure15

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

Pushthejoysticklefttospinthedrillspindleclockwise.

Joystick—Right

Pushthejoystickrighttospinthedrillspindle counterclockwise.

ToggleSwitch

Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.

FrontButton

Pressthisbuttontoapplytread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.

RightJoystick—ModeII

g021833

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.Thereare2 controlmodes:ModeIandModeII;refertoControl-Select ScreenintheSoftwareGuideforinformationonsettingthe controlmode.

Figure16

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

•Lefttriggerpressed—opensthelowerwrench.

•Lefttriggerreleased—raisesthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closesthelowerwrench.

•Lefttriggerreleased—lowersthepipeelevator.

ToggleSwitch

Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.

FrontButton

Pressthisbuttontoapplytread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.

Exit-Side-LockoutSystem(Standard

g021837

G0221 15

Range)

Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.

Exit-Side-LockoutSystem(Long Range)

Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.

Engine,KeySwitch

Thekeyswitchhas3positionsasfollows(Figure18):

RearControlPanel

Figure17

1.Engine-heatinglight4.Drill-pendantreceptacle

2.Engine,keyswitch5.Drive-pendantreceptacle

3.Fluid-pumpswitch

Figure18

1.Engine-offposition

2.Engine-runposition

3.Engine-startposition

•Engine-offposition—turnthekeytothispositionto

stoptheengine.Theenginecannotbestartedfromthe operatorplatformwhenthekeyisinthisposition.

•Engine-runposition—turnthekeytothispositionafter

startingtheengine.Turningthekeytothisposition alsoenablestheenginestartbuttonfromtheoperator platform.

•Engine-startposition—turnthekeytothispositionto

starttheengine.ReleasethekeytotheRUNpositiononce theenginehasstarted.

Fluid-PumpSwitch

Usethisswitchtoturnontheuidpumptousethespraygun whencleaningthemachine.

Drill-PendantReceptacle

Engine-HeatingLight

Whentheengineiscold,theheaterwarmstheintakeairto enableeasierstarting.Thislightilluminateswhiletheheateris on.W aituntilthislightturnsoffbeforestartingtheengine.

Plugthedrillpendantintothisreceptacletoattachittothe machine(Figure17).

Drive-PendantReceptacle

Plugthedrivependantintothisreceptacletoattachittothe machine(Figure17).

DrillFrameandStabilizerControls

g021843

1 2 3

g021855

DrivePendant

RefertoFigure17forlocation.

Figure19

1.Drill-frametiltlever

2.Left-stabilizerlever

StabilizerLevers

Usethestabilizerleverstoraiseandlowerthestabilizers.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Drill-FrameTiltLever

3.Right-stabilizerlever

Figure20

1.Engine-speedswitch4.Drive-speedswitch

2.Drive-directionjoystick

3.Engine-stopbutton

Engine-StopButton

5.Operator-presenceswitch

Usethedrill-frametiltlevertotiltthedrillframetoplace thestake-downplateonthegroundortoreturntheframe tothetravelposition.

Pressthisbuttontoimmediatelystoptheengineandall movement/drillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

•Releasetheswitchtomaintainthecurrentenginespeed.

Drive-DirectionJoystick

Usethejoysticktocontrolthedirectionofthemachine.The machinewilltravelinthedirectionyoumovethejoystick.

Drive-SpeedSwitch

g021839

g021835

3 4

LeftSwitch

Theswitchsetsthespeedatwhichthemachinewilltravel. Movetheswitchupforhighspeedordownforlowspeed.

Operator-PresenceSwitch

Pressandholdthisbuttontoenabletheothercontrolsonthe drivependant.Themachinewillstopmovingifyourelease thisbutton.

DrillPendant

Thedrillpendant(alsoreferredtoasthelife-jacket pendant)isdesignedtoallowyourudimentarycontrol overonlythedrillingfeatureswhenconnectedtothefront receptacle,shouldtheoperatorplatformcontrolsbecome non-responsive.Youcanalsoplugthispendantintotherear drill-pendantreceptacleintheeventthatthedrivependant malfunctionstoobtainbasicmovementfunctionsatslow speed.

Onlythedrivefunctionscanbeoperatedfromtherear drill-pendantreceptacle.

RefertoFigure17forlocation.

•Whenconnectedtothedrill-pendantreceptacle,move

thisswitchuptomovethedrillcarriageforwardordown tomovethedrillcarriagerearward.

•Whenconnectedtothedrive-pendantreceptacle,move

thisswitchuptomovethelefttrackforwardordownto movethelefttrackrearward.

CenterSwitch

Movethisswitchtothelefttoenablethepipeloaderand wrenchoperation;movetheswitchtothecentertoturnoff thedrillinguid.

RightSwitch

•Whenconnectedtothefrontdrill-pendantreceptacle,

movethisswitchuptorotatethedrillspindleclockwise ordowntorotatethedrillspindlecounterclockwise.

•Whenconnectedtothereardrill-pendantreceptacle,

movethisswitchuptomovetherighttrackforwardor downtomovetherighttrackrearward.

Stake-DownLevers

Figure22

1.Left-stake-raise/lower lever

2.Left-stake-spinlever

Stake-Raise/LowerLevers

3.Right-stake-raise/lower lever

4.Right-stake-spinlever

Pushdownontheseleverstolowerthestakesintotheground. Pullupontheseleverstoraisethestakesoutoftheground.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Stake-SpinLevers

1.Leftswitch

2.Centerswitch

Figure21

3.Rightswitch

Pushdownontheseleverstospinthestakesclockwise.Pull upontheseleverstospinthestakescounterclockwise.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Battery-DisconnectSwitch

Specications

OpenthefronthoodtoaccesstheBATTERY-DISCONNECT switch;refertoOpeningtheFrontHood(page58).

TheBATTERY-DISCONNECTswitchislocatedtotherightof theengine;itisusedtoelectricallydisconnectthebattery fromthemachine.

TurntheBATTERY-DISCONNECTswitchtotheONorOFF positiontoperformthefollowing:

•Toenergizethemachineelectrically ,rotatethe

BATTERY-DISCONNECTswitchclockwisetotheON

position(Figure23).

•Tode-energizethemachineelectrically,rotatethe

BATTERY-DISCONNECTswitchcounterclockwisetothe

OFFposition(Figure23).

Note:Specicationsanddesignaresubjecttochange withoutnotice.

Machine

Width

Length Height Weight

131cm(51.5inches)

525cm(207inches)

188cm(74inches)

4,765kg(10,500lbs)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

Important:UseonlyToroapprovedattachments. Otherattachmentsmaycreateanunsafeoperating environmentordamagethetractionunit.

1.Battery-disconnectswitch (Onposition)

Figure23

2.Battery-disconnectswitch (Offposition)

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

RefertoPreparingtheJobSiteandtheMachine(page

39)forinstructionsonpreparingthejobsiteandthe

machine.

4.Drillthebore.

Youdrilltheboreinthreestages:

UnderstandingHorizontal DirectionalDrilling

Horizontaldirectionaldrillingisaprocessusedfordrillinga horizontalborethroughthesoilandunderobstructionssuch asroads,buildings,bodiesofwater,etc.Onceyoudrillthe bore,youpullbacktheutilitylinesorpipesthroughthebore andconnectthemasneeded.Becauseitdoesnotrequire verymuchdisturbanceofthesurface,installationofutilities usingdirectionaldrillingpreservestheenvironmentandsaves bothtimeandmoneyovertraditionalinstallationmethods suchastrenching.

Wheninstallingcablingorpipeusingadirectionaldrill,you completethefollowingsteps:

1.Gathersiteinformation.

Beforeoperatinginanareawithhigh-voltagelinesor cables,contacta“One-CallSystemDirectory”service. IntheUSA,call811oryourlocalutilitycompany.If youdonotknowyourlocalutilitycompany’sphone number,callthenationalnumber(USAandCanada only)at1-888-258-0808.Also,contactanyutility companiesthatarenotparticipantsofthe“One-Call SystemDirectory”service.PleaserefertoDrilling

NearUtilityLines(page6)formoreinformation.

Beforefullyplanningthebore,youmustgather informationaboutthejobsitesuchasthelocationof otherutilities,obstaclesatthesite,andwhatregulations andpermitsyouwillneedtocompletethejob;referto

GatheringSiteInformation(page32).

2.Planthebore.

Beforeyoucandrill,youmustrstplantheborepath basedontheinformationyougathered.Referto

PlanningtheBorePath(page34).

3.Preparethejobsiteandthemachine.

Beforedrilling,youpreparethejobsitewithanentry point,depth-gaugehole(optional),andanexithole. Youalsoneedtodrivetheunittothesite,setitupfor drilling,andconnectittoadrilling-uidmixer.

A.Entry

Intheentryphaseofthebore,youpushthedrill bitandheadintothegroundatanangleofupto 16degrees.Afterpushinginoneormorepipes, youbegindrillingdownandforwarduntilyou reachthedesireddepthordepth-gaugehole(if used).

B.HorizontalReach

Afterreachingthedesireddepth,youpushthe bitforward,steeringthebittoahorizontaldepth. Thedrillbitemitsaradiosignalfromthesonde housing,whichallowsacrewmemberonthe surfacetotrackthelocationanddepthofthehead usingthesondereceiverasyoudrillandsteerit alongaplannedroute.

C.Exit

Onceyouhaveattainedtheplannedhorizontal reach,yousteertheheadupatananglesimilar toyourentryanglebringingthebitintotheexit holeortrench.

RefertoDrillingtheBore(page49).

5.Backreamtheboreandpullbackthecablingor

pipe.

Afterenteringtheexithole,theendcrewdetachesthe drillbitandsondehousingfromthedrillpipe.Inits place,theyattachareamingbitandtheendofthecable orpipetobepulledthroughthebore.Thereaming bitisdesignedtoenlargetheboreasyoupullitback. Asbefore,youpumpdrillinguidthroughthepipe tothereamingbitasyoupullthecableorpipeback throughtheboretolubricatethereamerandallow thecableorpipetoslideeasilythroughthebore.You continuepullingthepipebackuntilthereamerreaches thedepth-gaugeholeorexitsattheentrypoint.There youremovethereamerandproductfromthedrillpipe, pullingthepipetherestofthewaybacktothemachine.

RefertoBackreamingandPullback(page52)for instructionsonbackreamingandpullingcableorpipe.

Note:Whendrilling,youconnectthemachinetoa drilling-uidmixerthatmixeswaterwithbentonite clayandotheringredients.Themachinepumpsthis mixture,referredtoasdrillinguidor“Mud”,through thedrillpipeandoutthedrillbit.Thedrillinguid lubricatesthebit,helpstoholdtheboreopenwhile drilling,andmixeswiththespoils,ushingthemout oftheborethroughtheentrypoint.

6.Finishtheboreandleavethejobsite.

Aftercompletingtheoperation,youneedtodisconnect andcleanthemachineandloaditonthetrailer;refer toFinishingtheJob(page54).

GatheringSiteInformation

PlanningtheInitialRoute

Beforeyoucanbeginboring,youneedtoplantherouteyou willboreandprepareasfollows:

•Createabasicplanforthebore,mappingoutthe

proposedroute.

–Noteanyobstacleswhichmayaffecttheboresuchas

largetrees,bodiesofwater,buildings,etc.

–Plantherouteoftheboretoavoidasmanyobstacles

aspossible.

–Determinethedepthofanybodiesofwatertobe

crossedtoensurethatyoucangetdeepenoughunder them.

•Determinethedepthyouneedtoinstallthematerialat

andtheminimumbendradiusbothofthedrillpipeand ofthematerialbeinginstalled.Thiswillseriouslyaffect howlongtheboreneedstobeandatwhatangleyoucan beginandend;refertoPlanningtheBorePath(page34).

DANGER

Contactingundergroundhazardswiththe machinewhiledrillingorreamingcancause explosion,electrocution,breathingproblems, severetrauma,anddeathtoyouorbystanders.

–Ensurethatallpersonnelatthejobsitewear

personalprotectiveequipmentincluding ahardhat,eyeprotection,electrically insulatedsafetybootsandgloves,and hearingprotection.

–Keepbystandersandspectatorsawayfrom

thejobsite,includingthecompletebore path.

–Locateandexposeallelectricandgaslines

thatyouwillbecrossingbycarefulhand digging.

–EnsurethatyouusetheZap-Alertsystem

wheneveroperatingthemachine.

•Havetheareaoftheboremarkedforutilitylines(inthe

UScall811).Ensurethatalllinesaremarkedonyour blueprints/boreplanaswell.

•Contactthelocalauthoritiestoarrangeforanypermits

andtrafccontrolthatyouwillneedtoconductthejob.

InspectingtheProposedJobSite

Physicallyinspectthesiteasfollows:

•Notetheterrain,slopes,valleys,hills,andanyfeatures

notplannedforpreviously.

Determinethedegreeofslopeatboththeproposedentry pointandexitpoint.

•Determinewhatthesoiltypesareintheareaand,if

possible,whattheyareatthedepthyouwillbeboring. Youmayneedtodigtestholesatintervalsalongthebore pathtofullydeterminethis.

•Walktheareaoftheborelookingforanypossible

unmarkedobstructions.Lookformanholes,pedestals, oldfoundations,etc.

•Identifyallhazardsofwhichyouwillbepassingwithin

3m(10ft).

Commonhazardsincludethefollowing:

–Gaslines

DANGER

Drillingintoagaslinecancauseanexplosion orre,burning,injuring,orkillingyouor othersinthevicinityofthebreak.

◊Donotsmokeorhaveanysourceofame

neargaslinesorateitherendofabore thatwillbecrossingagasline.

◊Keepbystandersandspectatorsaway

fromthejobsite,includingthecomplete borepath.

◊Locateandexposeallgaslinesthatyou

willbecrossingbycarefulhanddigging.

◊Havethegascompanyturnoffthegas

toanylinesyouwillbecrossingbefore drilling.

◊Usethereceivertotracktheexactposition

ofthedrillheadwhenapproachinggas lines.

–Electricalpowerlines

DANGER

Drillingintoanelectricpowerlinewillcause themachinetobecomeelectriedandmay electrocuteyouoranybystanders.

–Crystallinesilicaandotherdust

Ifyouwillbedrillingthroughorcuttingconcrete, sand,orothersubstancesthatcreatedustsorfumes, youneedtoensurethatyouandallworkerswear breathingprotectiontoprotectyourlungsfromthe dust.

◊Keepbystandersandspectatorsaway

fromthejobsite,includingthecomplete borepath.

◊Locateandexposeallelectriclinesthat

youwillbecrossingbycarefulhand digging.

◊Havetheelectriccompanyturnoffthe

powertoanylinesyouwillbecrossing beforedrilling.

◊Usethereceivertotracktheexact

positionofthedrillheadwhen approachingelectriclines.

◊Beforedrilling,setupandusethe

Zap-Alertsystemwhichisdesignedto notifyinthecaseofanelectricstrikeand electricallyisolatethemachineoperator fromthemachine.IftheZap-Alertalarm triggers,stopwhatyouaredoinganddo notleavetheoperator’sposition.Refer toDeployingtheZap-AlertSystem(page

46)fordetailedinstructionsonusingthe

Zap-Alertsystem.

WARNING

Machiningorhandlingstone,masonry, concrete,metal,andothermaterialscan generatedust,mists,andfumescontaining chemicals,suchassilica,knowntocause seriousorfatalinjuryorillness,suchas respiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

◊Controldust,mist,andfumesatthe

sourcewherepossible.Watershouldbe usedfordustsuppressionwhenfeasible.

◊Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror suppliers,OSHA,andotheroccupational andtradeassociations.

◊Whenthehazardsfrominhalationcannot

beeliminated,theoperatorandany bystandersshouldweararespirator approvedbyOSHAforthematerialbeing handled.

WARNING

Silicosis W ar ning:

drillingstone,masonry,concrete,metal, andothermaterialswithsilicaintheir compositionmaygiveoffdustormist containingcrystallinesilica.Silicaisa basiccomponentofsand,quartz,brick, clay,granite,andnumerousotherminerals androcks.Repeatedand/orsubstantial inhalationofairbornecrystallinesilicacan causefatalrespiratorydiseases,including silicosis.Inaddition,someotherauthorities havelistedrespirablecrystallinesilicaasa substanceknowntocausecancer.When cuttingsuchmaterials,followrespiratory precautions.

Grinding,cutting,or

PlanningtheBorePath

g021764

Beforesettingupthejobsite,youneedtoplantheborepath, includingthefollowing:

Figure24

1.Boreentry

2.Beginning-of-bore-at-depthpoint5.End-of-bore-at-depthpointandboreexit

3.Boredepth

•Boreentry

Theisthelocationwhereyousetupthemachineandthe drillbitenterstheground.Dependingonconditions,this willtypicallybesetback9to15m(30to50ft)fromthe beginning-of-the-bore-at-depthpoint.

•Beginning-of-bore-at-depthpoint

Thisisthepointwhereyouwanttheutilitylineorpipeto endafterinstallationiscomplete.Itistypicallythepointat whichtheborelevelsoutandbeginstoborehorizontally. Thismaybethesameastheentrypoint,oryoumaydiga separatedepth-gaugeholeatthispoint(Figure24).

•Boredepth

Thisthedepthatwhichyouwanttoinstalltheutility lineorpipe.Thismachineisdesignedprimarilyfor installationsbetween1and3m(3.5to10ft).

•Obstaclesinthepath

Itisimportanttoknowwheretheknownobstaclesare thatyouwillneedtosteeraroundorunderbeforestarting sothatyoucanplanwheretobeginsteeringpriorto reachingtheobstacle.

•End-of-bore-at-depthpoint

Thisisthepointwhereyouwanttheutilitylineorpipe tobeginafterinstallationiscomplete.Oftenthiswillalso betheboreexit.

4.Obstacle

neededforsteeringthedrilltothesurface,typically9to15 m(30to50ft)fromtheend-of-the-bore-at-depthpoint.

DeterminingtheBoreEntryPoint

Oneofthemorechallengingaspectsofplanningthebore pathistodeterminetheentrypointofthebore.Youneedto takethefollowingtraitsintoaccountwhendeterminingthe locationoftheentrypoint:

•Boredepth

Thisthedepthatwhichyouwanttoinstalltheutility lineorpipe.Thismachineisdesignedprimarilyfor installationsbetween1and3m(3.5to10ft).

•Pipeandmaterialexibility

The3m(10ft)pipesusedonthismachinecanextoan 8%pitchoverthelengthofthepipe;thisequatestoa bendofnomorethan20cm(8inches)offofastraight path(Figure25).

Important:Ifyousteerthepipetobendsharper than20cm(8inches)perpipe,youmaydamagethe pipesandtheirconnections.Youmustalsomake steeringchangesgraduallyovertheentirelengthof eachpipe.Ifyousteerthewhole20cm(8inches) inonly25to50cm(1to2ft)oftravel,youwill permanentlydamagethepipes.

•Boreexit

Thisisthelocationwherethedrillheadwillexitthe groundandthepointatwhichyouwillpulltheutilitylines orpipeintothebore.Ifthispointwillbeatthesurface insteadofatinstallationdepth,youwillneedtodetermine thedistancefromtheend-of-bore-at-depthlocation

g021765

Figure25

g021766

g021767

1.20cm(8inches)

Thisexibilityisoftenratedinmaterialsasaminimum bendradius,whichistheradiusofthecircleformedifthe materialorpipes,connectedtogether,werebenttoform agiantcircle.Theminimumradiusofacirclemadewith thepipeusedwiththismachineis31m(101ft).

•Entrypitch

Theentrypitchistheangleatwhichthemachine enterstheground.Withthetracksonlevelground,the stabilizersdown,andthestake-downplateontheground, thedrillframeangleisabout15degreesora27%pitch. Thispitchwillchangedependingontheslopeofthe groundandotherfactorsofthejobsite.Youcanalso reducethispitchabitbybuildingupthegroundunder thestake-downplatebeforepositioningthemachine. Youcandeterminetheactualpitchofthedrillframeby placingthedrillbitandsondehousingontheframeand thenusethereceivertodisplaythepitch.

Thesteeperyourentrypitchis,thedeeperyourborewill havetobeduetothelimitationsofthepipeexibility. Typicallyyouneedtoinsertthedrillandatleast1/3ofa pipeintothegroundbeforeyoucanstartsteeringtoward thebeginningoftheborepoint.Figure26,Figure27, andthefollowingtableillustratetherelationshipbetween entrypitchanddepth.

Figure27

1.18%pitch3.53cm(21inches)

2.3m(10ft)

Figure26

1.26%pitch3.76cm(30inches)

2.3m(10ft)

Note:Thedepthsgiveninthefollowingtablearefor3m(10ft)ofcombineddrillheadandpipe.Asyousteerup,the pitchofthesteeredsectionwillchangeandcanbemonitoredwiththereceiver.Usethefollowingtabletoidentifyhow manylengthsofpipewillbenecessarytoinsertandsteertothebeginningpointandhelpyouchooseanentrypoint.

Pitch

1%2cm(1inch)26%76cm(30inches) 2%5cm(2inches)27%79cm(31inches) 3%10cm(4inches)28%81cm(32inches) 4%13cm(5inches)29%84cm(33inches) 5%15cm(6inches)30%86cm(34inches) 6%18cm(7inches)31%91cm(36inches) 7%20cm(8inches)32%94cm(37inches) 8%25cm(10inches)33%97cm(38inches)

9%28cm(1 1inches)34%99cm(39inches) 10%30cm(12inches)35%102cm(40inches) 11%33cm(13inches)36%104cm(41inches) 12%36cm(14inches)37%107cm(42inches) 13%39cm(15inches)38%109cm(43inches) 14%43cm(17inches)39%112cm(44inches) 15%46cm(18inches)40%114cm(45inches) 16%48cm(19inches)41%117cm(46inches) 17%51cm(20inches)42%117cm(46inches) 18%53cm(21inches)43%119cm(47inches) 19%56cm(22inches)44%122cm(48inches) 20%61cm(24inches)45%124cm(49inches) 21%64cm(25inches)46%127cm(50inches) 22%66cm(26inches)47%130cm(51inches) 23%69cm(27inches)48%133cm(52inches) 24%71cm(28inches)49%135cm(53inches) 25%74cm(29inches)50%137cm(54inches)

Allmeasurementsareapproximateandwillvarydependingonsoilconditions.

DepthChangeper10feet

Pitch

DepthChangeper10feet

Note:ThesevaluesandmorecanbefoundintheDriller’ sHandbook&DailyLogbyDigitalControlIncorporated.

Giventheaboveinformation,youcancalculatethenumberof

g021768

rodsrequiredtoreachyourbeginningpointattheappropriate depth.Tororecommendsthatyoustarttheentrypointa distancebackfromyourbeginning-at-depthpointbythe samedistanceasthelengthofpipesyouwillneedtoreach thatpoint.Thiswillensurethatyouhaveenoughextraspace soyouwillnotneedtoover-steeranddamagethepipes.

1.26%pitch4.185cm(73inches)7.14.7m(45ft)

2.76cm(30inches)5.203cm(80inches)

3.142cm(56inches)6.208cm(82inches)

Thefollowingexampleillustratestheprocessgivenan installationusingthemaximumentrypitchofthemachine (26%)onlevelground:

•Youinserttherst3m(10ft)ofdrillbit/pipeintothe

groundwithnosteering.Theendofthedrillbitwillbe 76cm(30inches)deep(Figure25).

Figure28

•Youbeginsteeringupforthenext3m(10ft),pushingthe

pipesinatthemaximumpitchchangeof8%.Thisresults inachangeofpitchfrom26%atthebeginningofthe3m (10ft)to18%attheendofthe3m(10ft)foranaverage pitchof22%.Giventhat,thedrillheadlowersanother66 cm(26inches)andisnow142cm(56inches)deep.

•Continuingsteeringupforthenext3m(10ft)atan8%

pitchchange,yourpitchwillchangefrom18%to10% foranaveragepitchof14%.Giventhat,thedrillhead lowersanother43cm(17inches)andisnow185cm(73 inches)deep.

•Continuingsteeringupforthenext3m(10ft)atan8%

pitchchange,yourpitchwillchangefrom10%to2%for anaveragepitchof6%.Giventhat,thedrillheadlowers another18cm(7inches)andisnow203cm(80inches) deep.

•Levelingthedrillheadfrom2%to0%takeslessthan1.5

m(5ft)moreforanaldepthof208cm(82inches). Reachingthisnalpointtookfourandahalf,3m(10ft) pipes.Soforthisexampleyourentrypointshouldbe

14.7m(45ft)backfromthebeginning-at-depthpointof yourinstallation.

Thefollowingexampleillustratestheprocessgivenan

g021769

installationusingthemachineatan18%pitchonlevel ground:

1.18%pitch3.96cm(38inches)5.119cm(47inches)

2.53cm(21inches)4.114cm(45inches)6.10.6m(35ft)

•Youinserttherst3m(10ft)ofdrillbit/pipeintothe

groundwithnosteering.Theendofthedrillbitwillbe 53cm(21inches)deep(Figure29).

Figure29

•Youbeginsteeringupforthenext3m(10ft),pushingthe

pipesinatthemaximumpitchchangeof8%.Thisresults inachangeofpitchfrom18%atthebeginningofthe3m (10ft)to10%attheendofthe3m(10ft)foranaverage pitchof14%.Giventhat,thedrillheadlowersanother43 cm(17inches)andisnow96cm(38inches)deep.

•Continuingsteeringupforthenext3m(10ft)atan8%

pitchchange,yourpitchwillchangefrom10%to2%for anaveragepitchof6%.Giventhat,thedrillheadlowers another18cm(7inches)andisnow114cm(45inches) deep.

•Levelingthedrillheadfrom2%to0%takeslessthan1.5

m(5ft)moreforanaldepthof119cm(47inches). Reachingthisnalpointtookthreeandahalf,3m(10 ft)pipes.Soforthisexampleyourentrypointshouldbe

10.6m(35ft)backfromthebeginning-at-depthpointof yourinstallation.

Important:Youcanusetheinformationcontainedin thissectiontodetermineboththespaceneededtosteer uptotheexitpointifneededandalsotosteeraround obstacles.

MappingtheBore

Withtheinformationyougatheredpreviously,mapoutthe routeofthebore,identifyingthefollowingsothatyoucan markthesitelater:

•Entrypoint

•Locationofthemachineandsupportingequipment

•Beginningofboreatdepth

•Anyobstaclesthatyouneedtosteeraroundandthe

locationswhereyouneedtostartsteeringtogetaround orunderthem

•Anyutilitylinesyouwillneedtocross

•Slopeandsoilchangesalongthepaththatwillaffectthe

bore

•Endoftheboreatdepth

•Exitlocationifdifferentthantheendofthebore

PreparingtheJobSiteandthe

TestingtheZap-AlertSystem

Machine

Beforedrilling,preparethejobsiteandmachineasfollows:

•MarkandpreparetheborepathMarkingandPreparing

theBorePath(page39).

•TesttheZap-Alertsystem;refertoTestingtheZap-Alert

System(page39).

•Loadthedrillpipesintothepipeholderifneeded;refer

toLoadingDrillPipesintothePipeHolder(page41).

•Addfueltothemachine;refertoAddingFuel(page41).

•Checktheoillevelintheengine;refertoCheckingthe

Engine-OilLevel(page43)

•Checktheenginecoolantlevel;refertoCheckingthe

CoolingSystem(page43).

•Checkthehydraulicuidlevel;refertoCheckingthe

Hydraulic-FluidLevel(page43).

•Checktheoillevelinthedrilling-uidpump;referto

CheckingtheDrilling-Fluid-PumpOilLevel(page86).

•Load/unloadthemachine;refertoLoadingand

UnloadingtheMachine(page43).

•Drivethemachinetotheentrypoint;referto

UnderstandingHorizontalDirectionalDrilling(page31).

•Connectthemachinetoadrilling-uidsource;referto

ConnectingtoaDrilling-FluidSource(page48).

•Setupthedrillbit(s)andtrackingelectronics;referto

SettingUptheDrillHeadandTrackingSystem(page45).

•Setupthemachinefordrilling;refertoSettingupthe

MachineforDrilling(page45).

•DeploytheZap-Alertsystem;refertoDeployingthe

Zap-AlertSystem(page46)

TheZap-Alertsystemisanelectricstrikesensingdeviceon themachinethattriggersastrobelightandaudiblealarmin theeventthatthedrillbit,reamer,orstakebreaksintoan energizedpowerline.Intheeventofanelectricstrike,the machinewillbecomeenergized,settingoffthealarm.

DANGER

IftheZap-Alertsystemactivateswhiledrilling,the machine,exceptfortheoperator’splatform,will becomeenergized.Ifyoustepofftheoperator platformorifsomeonetouchesthemachineorwet groundnearthemachineorinthebore,youor theycouldbeelectrocutedcausingseriousinjury ordeath.

•TesttheZap-Alertsystembeforedrilling.

•Deploythegroundingstakebeforedrilling. Ensurethatthestakeisfullyinsertedintomoist soil.

•IftheZap-Alertistriggered:

–Stayintheseatanddonottouchtheground

oranyotherpartofthemachineuntilthe powerhasbeenturnedoff.Donotpour liquidsorurinatefromtheoperatorplatform ontotheground.

–Stopdrilling,stopthedrilling-uidow,and

retractthedrilloutoftheground.

–Keepeveryoneawayfromthemachine.

–Keepstandingorrunningwateranddrilling

uidcontainedclosetothemachine.Keep wateranddrillinguidsourcesawayfrom thebrokenline.

MarkingandPreparingtheBorePath

1.Walktheborepath,markingitonthegroundwith markingpaintsothatthereceiveroperatorwillbeable tofollowtheplan.

2.Handdigtoexposeanyburiedutilitylinesmarked previouslythattheborepathwillbecrossing.This willallowthereceiveroperatortoknowexactlywhere theyare.

3.Ifyouareexitingtheboreatgroundlevelandnotinan existingtrench,diganangledholeintowhichthebit willenterattheendofthebore.

4.Ifdesired,digaholetothebeginning-of-the-borepoint whereyoucandisconnectthepipeorlinesafterpulling themback.

–Contacttheutilitycompanytohavepower

shutofftothebrokenline.Donotresetthe Zap-Alertsystemuntilthepowerhasbeen turnedoff.

TesttheZap-Alertsystembeforeusingthedrilleachday,as follows:

1.Openthefronthood;refertoOpeningtheFront

Hood(page58).

2.Laythegroundingstakeatonthegroundawayfrom themachine.Donotdrivethestakeintotheground.

Important:Donotallowthestaketotouchany partofthemachine.

3.ConnectanalligatorclipfromtheZap-Alerttesterto thegroundingstudontheZap-Alertsystem(Figure

30).

Figure30

g021838

1.Testbutton5.Resetbutton

2.Zap-alerttester6.Alligatorclips

3.Zap-alertsystem7.Machinegroundingpoint

4.Zap-alertsystem groundingstud

Ifeithertheaudiblealarmorthestrobelightfailedto triggerwhenyoupressedtheTESTbutton,havethem repairedbeforedrillingwiththemachine.

MountingaFireExtinguisher

Mountyourreextinguisherbelowtheoperatorseat(Figure

32).

Note:Areextinguisherisnotprovidedwiththemachine.

Therecommendedreextinguisherisadrychemicalre extinguisherapprovedforclassBandCres.

Figure32

4.Connecttheotheralligatorcliptoametalcomponent ofthemachineframe.

5.PresstheTESTbuttonontheZap-Alerttester(Figure

30).

TheZap-Alertalarmshouldsound,andthestrobeon topofthefronthoodshouldash.

6.PresstheZAP-ALERTRESETbuttontostopthealarm (Figure30).

7.Disconnectthealligatorclipsfromthegroundingstud andthemachine.

8.Storethegroundingstakeintheholderontheoperator platformasshowninFigure31.

1.Mountinglocation

1.Groundingstake

Figure31

LoadingDrillPipesintothePipeHolder

Beforeusingthemachine,llthepipeholderwithupto40 drillpipes.

1.Pipe2.Maleend

1.Removetheclevispinsfromthepipeholder(Figure

33).

2.Insertthepipesfromthetopwiththemalethreaded pipeendstowardthefrontofthemachine(Figure33).

3.Installtheclevispinsbeforedrilling.

Note:Beforedrilling,checktheconditionofthepipesand replaceanythatarebentordamaged.

Figure33

3.Clevispins

AddingFuel

ServiceInterval:Beforeeachuseordaily—Checkthefuel

level.

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.

Fueltankcapacity:114L(30USgallons)

Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce fuellterplugging.

Useofsummergradefuelabove-7°C(20°F)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.

•Ifthisisnotpossible,thenrefuelsuchequipmenton

atruckortrailerfromaportablecontainer,ratherthan fromafueldispensernozzle.

Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultralowsulfur.Observethe followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Ifafueldispensernozzlemustbeused,keepthenozzlein

contactwiththerimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.

•Donotllthefueltankinsideanenclosedtrailer.

•Donotsmokewhenhandlingfuel,andstay awayfromanopenameorwherefuelfumes maybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Donotbuymore thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

1.Parkthemachineonalevelsurface.

2.Opentherearhood;refertoOpeningtheRear

Hood(page58).

3.Usingacleanrag,cleantheareaaroundfueltankcap.

4.Removethecapfromthefueltank(Figure34).

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblended.

•Contactyourdealerifyouwishformoreinformation

onbiodiesel.

Incertainconditionsduringfueling,staticelectricitycanbe releasedcausingasparkwhichcanignitethefuelvapors.A reorexplosionfromfuelcanburnyouandothersandcan damageproperty.

•Placefuelcontainersonthegroundawayfromyour

vehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoronatruck

ortrailerbedbecauseinteriorcarpetsorplastictruckbed linersmayinsulatethecontainerandslowthelossofany staticcharge.

•Whenpractical,removeequipmentfromthetruckor

trailerandrefueltheequipmentwithitstracksonthe ground.

Figure34

1.Fuel-tankcap

5.Fillthetankuntilthelevelistothebottomoftheller neckwithdieselfuel.

6.Installfueltankcaptightly .

Note:Ifpossible,llthefueltankaftereachuse.This willminimizepossiblebuildupofcondensationinside thefueltank.

AdjustingtheCarriagePressure

Tohydraulicallyadjustthecarriagepressure,dothefollowing:

1.Pressbutton7onthescreentoturnthecarriage pressuretotheONposition(green);refertothe Carriage-PressureScreenintheSoftwareGuideforthis machine.

2.Increaseordecreasethecarriagepressureasfollows:

•Pressbutton5onthescreentodecreasethe

carriagepressure.

•Pressbutton6onthescreentoincreasethe

carriagepressure.

Note:Thecarriage-pressuregaugewilluctuateupor downbasedonhowmuchyouincreaseordecrease thecarriagepressure.

DrivingtheMachine

1.Walkaroundthemachinetoensurethatnooneisnear it.Ensurethatallbystandersareclearoftheareawhere youwillbemovingthemachine.

2.Connectthedrivependanttotherightreceptacleon thebottomoftherearcontrolpanel.

3.Withthependantinhand,walkatleast6feettothe sideofthemachine.Besuretokeepthissafedistance whenevermovingthemachine.

4.PressandholdtheOPERATOR-PRESENCEbuttonon thedrivependant.

5.Usethespeedswitchonthependanttoincreaseor decreasetheenginespeedasdesired.

6.Setthedesiredtravelspeed,usingthespeedswitch.

7.Usethejoysticktomovethemachineasdesired.

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page66)inEngineMaintenance.

CheckingtheCoolingSystem

Beforeyoustarttheengineandusethemachine,checkthe coolingsystem;refertoCoolingSystemMaintenance(page

77).

CheckingtheHydraulic-FluidLevel

Beforeyoustarttheengineandusethemachine,check thehydraulicuidlevel;refertoCheckingtheHydraulic

Fluid(page83)inHydraulicSystemMaintenance.

Starting/StoppingtheEngine

Tostarttheengine,completethefollowing:

1.Openthefronthood;refertoOpeningtheFront

Hood(page58).

2.TurnthebatterydisconnectswitchtotheONposition; refertoBattery-DisconnectSwitch(page30).

3.Closeandlatchthehood.

4.Openthedoorontherearcontrolpanel.

5.TurntheignitionkeytotheRUNposition.

IftheWait-to-Startlightilluminates,waituntilitturns offbeforeproceeding.

6.TurntheignitionkeytotheSTARTpositionuntilthe enginestarts,thenreleaseit.

Tostoptheengine,turntheignitionkeytotheOFFposition. Inanemergency,youcanalsostoptheengineandall processesbypressingtheENGINE-STOPbuttononeitherthe drivependantorthecontrolpanel.

Note:Formoreinformationonthedrivependant,refer toDrivePendant(page28).

LoadingandUnloadingtheMachine

WARNING

Movingamachineofthissizeonatrailerover publicroadscarriesriskstothosearoundthe machineifitshouldcomeloose,beinvolvedinan accident,hitalowhangingstructure,etc.

•Followthetie-downproceduresdescribedin thissectionwhenmovingthemachine.

•Followalllocaltrafcregulationsgoverningthe haulingoflargeequipment.Thismanualcannot adequatelycoveralllawsandsafetyregulations; itisyourresponsibilitytoknowandfollowthe lawsandregulationsthatpertaintoyou.

WARNING

Themachinecanslipandfallfromatrailerorramp, crushinganyonecaughtbeneathitandcausing seriousinjuryordeath.

•Keepallbystandersawayfromthemachineand trailer.

•Ensurethatthetrailerandramparenotslippery andarefreeofice,grease,oil,etc.

•Movethemachineontotherampatslowspeed withtheengineatslowspeed.

•Ensurethatyouhavethemachinecenteredon therampandtrailer.

1.Ensurethattherampandthetrailerortruckbedcan supporttheweightofthemachine.

2.Ensurethattheupperandrearpipe-holderpinsare installedFigure35.

Figure35

1.Upperpins2.Lowerpins

3.Placeablockatthefrontandrearofthetrailerand/or trucktires.

4.Usingthedrivependant,settheenginespeedtoslow , andthedrivespeedtoslow.

5.Usingthedrivependant,carefullydrivethemachine forwardorrearwarduptherampandintopositionon thetrailer.

11.Afterdrivingafewmiles,pulloverandchecktoensure thatallchainsarestilltightandthatthemachinehas notmoved.

Tounloadthemachine,reversetheaboveprocedure.

6.Lowerthestake-downplatetothedeckofthetrailer.

7.Turnofftheengine.

8.Useappropriatelyratedchainsandbinderstosecure theringsontheleftandrighttrackframesandthe stake-downplatetothetrailer(Figure36).

Figure36

1.Tie-downpoints(onlyrightsideshown)

9.Measurethedistancefromthegroundtothehighest pointonthemachineforreferencetoensurethatyou donotcollidewithlowhangingobstacles.

10.Removetheblockfromthetrailertires,andstowthem withthemachineforusewhenunloadingit.

SettingUptheDrillHeadandTracking System

Thedrillheadconsistsoftwoparts,thedrillbitandthesonde housing(Figure37).

Figure37

1.Sondehousing

2.Drillbit

Drillbitsvaryinsizeandtypetomeetthevarioussoil conditionsyoumayneedtodrillthrough.Someofthe possibilitiesareasfollows:

•Straightblade—Usedinawiderangeofmediumdensity

soils.

•Bentblade—Usedinmediumtosoftsoils.Thisbithas

anadded20°bendtoincreasesteeringperformancein softsoils.

•Trianglepointblade—Useinhardandrockysoils.This

bithascarbideedgestoreducewear.

Alloftheabovebitscomeinvaryingwidths.Awiderblade increasesyourabilitytosteerinsoftsoils.Anarrowerblade movesthroughhardsoilsbetter.ContactyourAuthorized ToroDealerforacompletelistofavailableblades.

Thesondesandreceiversareessentialtotracktheposition ofthedrillheadthroughoutthedrillingoperation.The sondehousingonthedrillheadopensuptoacceptthesonde beaconwhichworkswiththereceivertotrackthelocation, pitch,direction,headorientation,andmoreofthedrillhead. RefertotheTrackingSystemOperator’sManualforinstructions onusingthesystem.

Figure38

1.Sondehousing

2.Screws

3.Drillbit

4.Housingcover

5.Housing

3.Insertthesondebeaconwiththeforwardendtoward thedrillbitintothesondehousing(Figure39).

Figure39

1.Sondehousing

2.Sondebeacon

3.Drillbit

4.Installthehousingcoverandsecureitwiththescrews (Figure38).

SettinguptheMachineforDrilling

Toinstallthesondebeaconintothesondehousingonthe drillhead,completethefollowing:

1.Replacethebatteriesinthesondebeaconasdescribed intheTrackingSystemOperator’ sManual.

2.Loosenthescrewssecuringthehousingcovertothe housingandremovethecover(Figure38).

1.Usingthedrivependant,drivethemachinetothe locationthatyouhavepreparedforit,ensuringthat thefrontofthemachineistheproperdistanceback fromentrypointandthedrillframeisinlinewiththe borepath.

2.Driveuptothelocationandmakesurethatallutilities arelocatedandmarkedpriortodrilling.

3.Loosenthe4screwsthatsecurethecoversoverthe operatorconsolesandremovethecovers(Figure40).

Note:Storethemsomeplacesafefortheday.

1.Rearplatformlatch

DeployingtheZap-AlertSystem

Figure42

Figure40

1.Screw2.Cover

4.Lowerthepedestriansafetybarandsecureitinplace (Figure41).

Figure41

1.Pedestriansafetybar(loweredpositionshown)

5.Pushdownontherearplatformlatchsecuringthe operatorplatform,andswingitouttothedesired position,ensuringthatitlocksinplace(Figure42).

Note:Theoperatorplatformhas4positions:travel (swungallthewayintothemachine),full-out,and2 intermediatepositions.

DANGER

g021838

•TesttheZap-Alertsystembeforedrilling.

•Deploythegroundingstakebeforedrilling. Ensurethatthestakeisfullyinsertedintomoist soil.

•IftheZap-Alertistriggered:

–Stayintheseatanddonottouchtheground

oranyotherpartofthemachineuntilthe powerhasbeenturnedoff.Donotpour liquidsorurinatefromtheoperatorplatform ontotheground.

–Stopdrilling,stopthedrilling-uidow,and

retractthedrilloutoftheground.

3.Ifthegroundisdrywhereyouputthestake,soakit withwaterbeforeusingthemachinetoensuregood electricalcontact.

LoweringtheStakes

1.Movetheoperatorstationtothedesiredangle,switch theDRILL/DRIVEswitchtotheDRILLposition,and raisethepipeelevators,sothatthepipeisrestingon theelevators;refertoStartingtheFirstPipe(page49).

2.Loadtherstpipeandinstallthesondeandthedrill head;refertoStartingtheFirstPipe(page49).

3.Placethedrillheadonthedrillframe,andtakeapitch readingusingthereceiver;refertotheTrackingSystem Operator’sManual.

4.Lowerthethrustframe,tiltingthedrillframeuntilthe platecontactstheground(Figure44).

–Keepeveryoneawayfromthemachine,

wetgroundnearthemachineorrunning fromthemachine,andanyopensourcesof water/mudthatisintheboreandcontacting thebrokenline.

–Contacttheutilitycompanytohavepower

shutofftothebrokenline.Donotresetthe Zap-Alertsystemuntilthepowerhasbeen turnedoff.

1.Removethegroundingstakefromtheholderonthe sideoftheoperatorplatform(Figure43).

Figure44

1.Thrustframe2.Stake-downplate

5.Lowertherearstabilizersuntiltheycontacttheground rmly,oruntilthedesiredentryangleisachieved (Figure45).

Note:Therearofthetracksshouldjuststarttolift offtheground.

Note:Ifthegroundissoft,placetimberbelowthe stabilizers,andlowerthestabilizers.

Figure43

1.Groundingstake

2.Movethestakedirectlyawayfromthemachine, perpendiculartothedrillframeanddriveitintothe grounduntilthehandletouchestheground.

Figure45

g021835

3 4

1.Rearstabilizers

6.Pressthe2rightstakeleversintolowerandspinthe rightstakeaugeruntilitseatsfully(Figure46).

ConnectingtoaDrilling-FluidSource

Whendrillingandreaming,youpumpamixtureofbentonite clay,water,andsometimesotheringredients,collectively calleddrillinguidor“Mud”,throughthepipeandintothe bore.Thisdrillinguid,or“Mud”,doesthefollowingfor yourbore:

•Lubricatesthedrillhead

•Loosensthesoilintowhichthedrilliscutting

•Penetratesandbindsloosesoiltokeepthemfrom

collapsingontheborepipe.

Thespecicmixtureyouneedwillvarydependingonyour soiltypeandtheoperationyouareperforming;refertoyour mixingsystemOperator’sManualfordetails.

Conversely,forsomejobs(dependingonthesoiltypeand distance),youcanpumpscreenedwaterfromanaturalwater source,suchasalakeorriver,throughthedrillinlieuof mixeddrillinguid.

•Toconnectthemachinetoamixingsystem,referto

SettingUptheMixingSystem(page48).

•Toconnectthemachinetoanaturalwatersource,referto

SettingUpthePumptoUseaNaturalWaterSource(page

49).

SettingUptheMixingSystem

Figure46

1.Left-stake-raise/lower lever

2.Left-stake-spinlever

3.Right-stake-raise/lower lever

4.Right-stake-spinlever

7.Repeatstep6fortheleft-sidestake.

Setupyourmixingsystemnearthedirectionaldrilllocation, preferablydownwindsofumesfromthemixingsystem enginewillnotbotheryouwhiledrilling.Followthe instructionsprovidedinthemixingsystemOperator’ sManual forsettingitupandusingit.

Completethefollowingtoconnecttheexithosefromthe mixingsystemtothedrilling-uidpumponthemachine:

1.Raisethecam-lockleversonthepump-inletcapand removethecap(Figure47).

Figure47

1.Cam-locklevers

2.Pump-inletcap

2.Insertthehosefromthemixingsystemoverthepump inletandsecureitwiththecam-locklevers.

SettingUpthePumptoUseaNaturalWaterSource

Tosetupapumptouseanaturalwatersource,youmust ensurethatyouusetheY-screentolterallmaterialsother thanwater.

ToinstalltheY -screenperformthefollowingtasks:

DrillingtheBore

StartingtheFirstPipe

1.Ensurethatallbystandersareawayfromthemachine andthattheexit-sidelockoutisOn.

1.Removethepump-inletcap(Figure48).

Figure48

1.Pumpthreads3.Y-screen

2.Pump-inletcap

2.AligntheY-screenwiththethreadsonthepump (Figure48).

3.RotateandtightentheY-screenontothepump.

4.AttachthehosetotheY-screen,andbeginpumping fromthenaturalwatersource.

2.Movethedrillcarriagefullydownthedrillframeand spraythespindlethreadswiththreadjointcompound, thenreturnthedrillcarriagetotheupperendofthe frame(Figure43).

Figure49

1.Drillspindle

2.TJC-applicatornozzle

3.Rotatethepipegrippertotherstrowofpipesin thepipeholderbyaligningtherowindicatortorow number1.

4.Lowerthepipeelevatorstoloadapipeintothepipe gripper.

5.Rotatethepipegripperwiththepipetowardthedrill frame,andextendthepipeuntilthepipeiscentered overtheframeandinfrontofthespindleonthedrill carriage.

6.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipe(Figure50).

Figure50

1.Drillspindle2.Pipe

InstallingtheDrillHead

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

WARNING

Ifthedrillrotatesorextendswhileyouor othersaremanuallyworkingonthedrillbitor pipeinfrontofthemachine,theworkercould getcaughtinthebitorpipecausingserious injury,amputation,ordeath.

•Enabletheexit-sidelockoutonthe exit-side-lockouttransmitterbefore approachingthedillbitorpipewhen attachedtothemachine.Thiswilldisable thedrillcarriage.

7.Continuetomovethedrillcarriageslowlydownthe frameuntilthemalethreadsonthepipeareunder thethread-joint-compoundapplicatorandapply thread-jointcompoundtothethreads.

8.Releaseandretractthepipegripper,rotatingitallthe wayouttothethirdrowofpipes.

Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.

9.Continuetorotatethedrivespindleclockwise,until themalepipethreadsarefullyseatedintothesonde housingortheleadbar.

Note:Torquethethreadsto2305N-m(1700ft-lb).

•Donotwearlooseclothingorjewelrywhen workingonadrillbitorpipeattachedto themachine.Tielonghairupandoutof theway.

2.Handthreadtheleadbarontothepipethreadsthen clearawayfromthefrontofthemachine.

3.Whentheareaisclearofpeople,disabletheexit-side lockoutusingtheexit-side-lockouttransmitter (theOK-to-Drilllightonthecontrolpanelshould illuminate);presstheexit-side-lockout,resetswitchon thecontrolpanel.

4.Pullthedrillpipeandleadbarbackthroughthepipe guideandintothewrenches,aligningthethickened upperjointoftheleadbarwiththeupperwrench (Figure51).

Important:Donotclampthewrenchonthebody ofapipeoritmaydamagethepipe.Gripthepipes onthethickenedareanearthejoint.

Figure51

1.Drillpipe

2.Upperwrench (makeup/breakout wrench)

3.Lowerwrench(stationary wrench)

4.Leadbar

5.Usingtheupperwrench,clamptheleadbarandtighten ittofullmachinetorque.

4.Rotatethedrillheadcounterclockwiseuntilthespindle iscompletelyremovedfromthepipe.

6.Usingtheexit-side-lockouttransmitter,enablethe exit-sidelockout.

7.Doublecheckthedrillheadandbittoensurethatthe uidportsarecleanandfreefromobstructions.

8.Installthedrillheadontotheendoftheleadbaras directedbythedrillheadmanufacturer,thenclearaway fromthefrontofthemachine.

Important:Donotpullthedrillheadintothe pipeguideoryoumaydamagethemachineorthe drillhead.

BoringtheEntryShaft

Therstboringstepistocreatetheentryshaft.Inthisstep, youpushandborethedrillbitandrstfewpipesintothe groundatananglefrom0to16degrees(withthetracksat ontheground)untilyoureachthedesireddepthofyour installation.

Important:Drillandreaminaclockwiserotation. Ifyouuseacounterclockwiserotationthepipewill disconnectfromeachotherandmaybedisconnected underground.

1.Whentheareaisclearofpeople,disabletheexit-side lockoutusingtheexit-side-lockouttransmitter (theOK-to-Drilllightonthecontrolpanelshould illuminate);presstheexit-side-lockout,resetswitchon thecontrolpanel.

2.Turnonthedrillinguidpumpswitchandallowthe uidpressuretobuildto200to300psi.

5.Spraythespindlewiththreadjointcompound,then returnthedrillcarriagetotheupperendoftheframe.

6.Rotatethepipegrippertotheclosestrowofpipesin thepipeholder.

7.Lowerapipeintothepipegripperandgripitinplace.

8.Rotatethepipegrippertowardthethrustframe,and extendituntilthepipeiscenteredovertheframeand infrontofthespindleonthedrillcarriage.

9.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipe(Figure50).

Note:Tightenthejointuntilthepipeisrotatingwith thespindle.

10.Movethedrillcarriageslowlydowntheframe untilthemalethreadsonthepipeareunder thethread-joint-compoundapplicatorandapply thread-jointcompoundtothethreads.

11.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthemaleendofthepipeinto thefemaleendofthepreviouspipe.Tightenthejoint untilyoureachnomorethan2,304N-m(1,700ft-lb).

12.Releaseandretractthepipegripper,rotatingitallthe wayoutpastthethirdrowofpipes.

Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.

3.Rotatethedrillheaduntilthebitisatthe6o’clock position.

4.Movethecarriageforwarddrivingthebitstraightinto thegrounduntiltheentiredillhousingisunderground.

5.Continuepushingforwardandbeginrotatingthedrill spindleclockwisetoinitiatethedrillingaction.

6.Drillforwarduntilthecarriagereachestheendofthe frame,thenretractitabout6mm(1/4inch).

AddingDrillPipes

1.Alignthepipejointinthewrenchassembly.

2.Closethelowerwrench(stationarywrench)ontothe rstpipe.

Note:Thedrillinguidwillautomaticallyshutoff whenyouactivatetheupperwrench(makeup/breakout wrench).

3.Pullbackthecarriageapproximately12.7mm(0.5 inch).

Note:Thiswillallowthecarriagetooat,andwillnot damagethepipethreads.

13.Releasethewrenchandcontinuethedrillingoperation.

SoftwareversionKornewer:Afterloadingtherstpipethe softwarewillskipthecertainproximityswitchestoimprove operatorproductivity.Thegripperswillalsofunctionwhen thepipeloadingcamisextendedandretractedwithout operatorinput.

SteeringtheDrillHead

Thedrillbitisshapedlikeawedge,angledfromonesideof thebittotheother.Whenyoupushthebitthroughthesoil withoutrotatingit,itwillveertowardthedirectionthewedge ispointing.Whenyourotatethepipeanddrillheaditbores throughthesoilinastraightpath.

Figure52

1.Drillbit

Whendrilling,thereceiveroperatorfollowsthedrillheadasit progresses.Thereceiverreceivessignalsfromthesondein thedrillheadidentifyingitsposition,depth,pitch,direction, transmittertemperature,andorientationinthesoil.The remoteconsoleisascreenthatremainsnearyou(thedrill operator)toshowyoutheinformationfromthereceiver whiledrillingsoyoucanmakesteeringdecisions.

Fordetailedinformationonusingthereceiverandremote consoletoguidethedrillhead,refertotheOperator’ sManual thatcamewithyourreceiver.

Important:Donotsteerthedrillheadmorethan20cm (8inches)offcenterforevery10feetofforwardtravel.If yousteermorethanthisyouwilldamagethedrillpipes.

thewaybackandchangetoadrillbitappropriate fordrillingthroughthenewsoiltype.

ExitingtheGround

Asyouapproachtheendofthebore,steerthedrillheadto theexitpoint,keepingthesteeringlimitsinmindasyoudo so.Beforeexitingtheground,ensurethateveryoneisaway fromtheexitpoint.Assoonasyoubreakthrough,stopthe drilling-uidow .Extendthedrillforwarduntiltheentire drillheadisoutoftheground.

BackreamingandPullback

BoringtheHorizontalShaft

Aftercreatingtheentryshaft,yougraduallysteerthedrill headupwhilepushingforward,followingtheplannedbore path.Whenyoureachthedesireddepth,leveloutthedrill headandborethehorizontalshaft,addingpipesasyougo. Whileboring,paycloseattentiontotheinformationrelayed backtoyoubythereceiveroperatoraboutthestatusand locationofthedrillheadtoensurethatyouarefollowingthe plannedpath.

Important:Whiledrilling,watchthesondetemperature. Allsondeshaveamaximumtemperatureabovewhich theywillbedamaged.Frictionbetweenthedrillhead andthesoilwillcausethetemperaturetoraise.To reducethetemperature,slowdown,decreaseforward pressure,andincreasethedrillinguidow .Ifthedrill headisenteringasoiltypeotherthanwhatitisdesigned for,thatcanalsoraisetemperature.Assessthesituation andpulloutthedrillheadandchangeitifnecessary.

Ifyourunintoanobstruction,dothefollowing:

1.Increasetheowofthedrillinguidforafewseconds withoutdrilling,thenattempttocontinuedrilling forward.

Afterdrillingtheinitialbore,youattachareamertothepipe whichisthenconnectedtoatheproductyouareinstalling. Thereamerisdesignedtowidenthebore,packthewallsand lubricatethepassageoftheproductintothebore.

ThefollowingreamersareavailablefromyourAuthorized ToroDealerinvarioussizestomeetyourneedsandsoil conditions:

•Carbidestep-wingcutter—Usethisreamerinsandy

andmediumclaysoilconditionstomixthedrillinguid withthesoil,makingamixturethatowseasilyaround theproductbeingpulled.

•Castconepacker—Usethisreamerinsoilsthatpack

easily,suchassoftclay,peat,andloam,topackthesides ofthebore,maintainingtheboreopening.

•Flutedreamer—Usethisreamerinhardclayandrocky

soils;itcombinesthefeaturesoftheothertworeamers.

Thismayloosentheobstructionandallowyoutopush pastit.

2.Iftheobstructionpersists,tryoneormoreofthe followingoptions:

•Iftheobstructionisinanareawhereyoucandig,

stopthedrillheadwiththeExitSideLockout anddigdowntotheobstructiontoidentifyitand removeitifpossible.

•Pullthedrillheadback15m(50ft)ormoreand

steerthedrillheadtotheside,markinganewdrill patharoundtheobstacle.

Important:Donotsteerthedrillheadmore than20cm(8inches)offcenterforevery10 feetofforwardtravel.Ifyousteermorethan thisyouwilldamagethedrillpipes.

•Iftheobstructionisactuallyachangeinsoiltypes,

suchasazoneofrockysoil,pullthedrillheadall

ConnectingtheReamerandProduct

g021841

WARNING

Ifthedrillrotatesorextendswhileyouorothersare manuallyworkingonthedrillbitorpipeinfrontof themachine,theworkercouldgetcaughtinthebit orpipecausingseriousinjury,amputation,ordeath.

•Enabletheexit-sidelockoutonthe exit-side-lockouttransmitterbeforeapproaching thedillbitorpipewhenattachedtothemachine. Thiswilldisablethedrillcarriage.

•Donotwearlooseclothingorjewelrywhen workingonadrillbitorpipeattachedtothe machine.Tielonghairupandoutoftheway.

Figure53

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

2.Removethedrillheadfromtheleadbar.

3.Doublecheckthereamertoensurethattheuidports arecleanandfreefromobstructions.

4.Installthereamerandswivelontotheendofthelead barasdirectedbythereamermanufacturer

5.Connecttheproducttothereamerusinganappropriate pullingconnection;refertoyourAuthorizedToro Dealertoacquiretheappropriatepullertomeetyour requirements.

RemovingDrillPipes

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

2.Installadrill-pipewiperaroundthepipeandintothe retainingbracketonthefrontofthemachine.

Thiswillremovemostofthedirtandmudfromthe pipeasyoupullitbackintothemachine,keepingthe machineclean.ContactyourAuthorizedToroDealer topurchasedrill-pipewipers.

1.Drill-pipewiper2.Drillpipe

3.Disengagetheexit-sidelockoutandresetthesystem.

4.Beginrotatingthedrillspindleclockwiseandslowly retractthedrillcarriagetopullthepipebackintothe machine

5.Whenthejointbetweenthepipesiscenteredbetween thetwowrenches,thedrillcarriagewillstop,anda greenlightwillilluminatebelowthesprayvalve.

6.Closethelowerwrenchontothepipejoint.

Note:Thedrillinguidwillautomaticallyshutoff whenyouclosethelowerwrench.

7.Rotatethepipegrippertothedrillframe,extendthe pipe-gripperarmstothepipe,andgripthepipeto supportit.

8.Closetheupperwrenchontothepipejoint.

9.Rotatetheupperwrenchcounterclockwiseuntilthe jointisloosened.

10.Releasetheupperwrench.

11.Pullbackthecarriageapproximately12.7mm(0.5 inch).

Note:Thiswillallowthecarriagetooat,andwillnot damagethepipethreads.

12.Rotatethedrillspindlecounterclockwisemoving rearwardslowlyuntilthepipesareseparated.

13.Movethedrillcarriagebackuntilthemale-pipethreads

justclearthefemaleendofthelowerpipe,thenclose theupperwrenchontothepipeend,butnotonthe threads.

14.Rotatethedrillspindlecounterclockwiseuntilthe upper-pipejointisloosebutnotseparated.

15.Releasetheupperwrench.

16.Movethedrillcarriagebackuntilthepipeislinedup withthepipeholder.

17.Rotatethedrillspindlecounterclockwisemoving rearwardslowlyuntilthespindlefullyseparatesfrom thepipe.

18.Retractthepipegripperarms.

19.Rotatethepipecamtothedesiredrow.

Note:Filltheoutsiderowsrst.

20.Releasethepipegripperandraisethepipeintothe holderrow .

21.Raisethepipeintothepipebasketwiththepipe elevators.

22.Rotatethepipegripperpastthethirdrowofpipes.

Important:Ensurethatyoufullyretractthe pipegripperandrotateitallthewayoutorthe carriagemaycollidewiththegripper,damaging themachine.

23.Movethedrillspindledowntheframeunderthe thread-joint-compoundapplicator,andspraythe spindlewiththreadjointcompound.

24.Rotatethedrillspindleclockwiseandmovethecarriage slowlyforwardtoinsertthespindleintothefemaleend ofthepipesecuredinthelowerwrench.

FinishingtheJob

Completethefollowingaftereachdayofuse:

•Connectthehandsprayguntothepumpandcleanthe

machinewithcleanwater;refertoCleaningwiththe

Spray-HoseAttachment(page88).

•Addgreasetothegreasettings;refertoGreasingthe

Machine(page60).

•Iftheairtemperatureisbelowfreezingorwillbebefore

thenextuse,refertoPreparingtheDrilling-FluidSystem

forColdWeather(page87).

•Installthecontrolscovers;refertoOperator-Controls

Covers(page21).

•Flushthedrillinguidoutofthedrilling-uidpumpwith

waterorantifreeze.

Note:Thedrilling-uidpumpmaybedamagedifthe drilling-uiddriesupinthepump.

UsingtheTJCApplicator

AdjustingtheApplicatorNozzle

Note:Tightenthejointuntilyoureachnomorethan

2,304N-m(1,700ft-lb).

25.Releasethewrenchandcontinuereaming/retraction asneeded.

RemovingtheLastPipeandtheReamer

Important:Donotpullthedrillheadintothepipe

guideoryoumaydamagethemachineorthedrillhead.

1.Usingtheexit-side-lockouttransmitter,enabletheexit sidelockout.

2.Afterthereamerhasclearedtheground,ifyouhave notalreadydoneso,disconnecttheproductbeing installedfromthereamer.

3.Connectthedrillinguidpumptoasourceofclean water.

4.Turnthepumpontoushcleanwaterthroughthe pump,spindle,andreameruntilthewaterrunsclear.

5.Removeandstorethelastpipe;refertoRemovingDrill

Pipes(page53).

6.Leavetheleadbarclampedinthelowerwrench,butdo notconnectthedrillspindletotheleadbar.

7.Removethereamerfromtheendoftheleadbaras directedbythereamermanufacturer.

8.Releasethelowerwrenchandpulltheleadbaroutof thepipeguide.

Youcanadjusttheapplicatornozzletospraythread-joint compound(TJC)eitherinafan-shapedsprayorasastream.

•Forfan-shapedspray—turnthesprayvalveontheside

ofthenozzlehorizontal(Figure54).

•Forastream—turnthesprayvalveonthesideofthe

nozzlevertical(Figure54).

Figure54

1.Sprayvalve—fan-shaped spray(horizontal)

2.Sprayvalve—stream (vertical)

AdjustingtheTJC-sprayVolume

g021845

g021846

FillingtheTJCApplicator

Toadjustthevolumeofthread-jointcompoundthatis deliveredbytheapplicator,completethefollowing:

1.Loosenthejamnutontheadjustmentboltlocatedon topoftheTJC-applicatorpiston(Figure55).

1.Stopthemachineandstoptheengine.

2.Openthestake-down-guarddoor.

3.Loosenthewingnutssecuringthecoverstrapstothe machine(Figure56).

Figure55

1.Adjustmentbolt

2.Jamnut

3.TJC-applicatorpiston

2.Adjusttheboltasfollows:

•Toincreasetheappliedvolumeofcompound,

threadtheboltout(up).

•Todecreasetheappliedvolumeofcompound,

threadtheboltin(down).

3.Whenyouhaveattainedthedesiredapplicationvolume, tightenthejamnuttosecuretheadjustment.

1.TJC-applicatorpiston

2.Cover5.TJCbucket

3.Strap

4.Rotatethecoverandpullthecoverstrapsoffthe retainingbolts(Figure56).

5.Liftthecoverassemblyoffandoutoftheempty thread-joint-compoundbucket(Figure56).

6.Replacetheemptybucketwithanewfullbucket.

7.Placetheplungerintothenewbucketandlowerthe coverassemblyontothebucket(Figure56).

Figure56

4.Wingnut

8.Slidethecoverstrapsovertheretainingboltsandrotate thecovertoseatthestrapsonthebolts(Figure56).

9.Tightenthewingnuts.

MovingaDisabledMachine

Wheneverthemachineisstoppedandtheengineisnot running,thehydrostaticbrakesautomaticallyengage.Donot attempttotowthemachineifitcannotmoveunderitsown power.Ifpossible,repairthemachineatthesite.Ifthisisnot possible,useacraneandaspreaderbartoliftthemachine ontoatrailer,usingtheliftpointsshowninFigure57.

Figure57

Repeatliftpointsonotherside

1.Spreaderbar2.Liftpoint

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst100hours

Aftertherst250hours

Beforeeachuseordaily

Every50hours

Every250hours

MaintenanceProcedure

•Checkthegearboxdriveoil.

•Changethegearbox-driveoil.

•Adjustthevalveclearance.

•Changetheplanetaryoil.

•Checkthefuellevel.

•Greasethemachine.(Greaseimmediatelyaftereverywashing).

•Checkthecrankcase-venttubeandcleanitifnecessary.

•Checktheindicatoronthedisplayscreenforarestrictedairlter.

•Checktheengine-oillevel.

•Checkthetracktension.

•Checkthecoolantlevelinthereservoirfortheradiator.

•Checkthehydraulicuidlevel.

•Checkthedrilling-uid-pumpoillevel.

•Cleanthemachinewiththespray-hoseattachment.

•Checkandcleanthedustvalve.

•Removeaircleanercoverandcleanoutdebris.Donotremovethelter.

•Checkthefuel-waterseparatorforwaterandsediment.

•Checkthebatterycondition

•Checktheplanetary-driveoillevel(Also,checkifexternalleakageisobserved).

•Checkthecoolantlevelintheradiator.

•Cleanorreplacetheair-cleanerlter.

•Changetheengine-oillter.

•Changetheengineoil.

•Clearthesparkarrestorinthemuferofcarbonbuildup.

•Replacetheprimaryandsecondary,fuellters.

•Checktheconditionoftheengine-drivebelt.

Every300hours

Every500hours

Every800hours

Every1,000hours

Every2,000hours

Yearlyorbeforestorage

Every2years

Important:Refertoyour

•Checktheconditionofthecoolantsystemcomponents.Cleandirtanddebrisfrom themandrepairorreplacethecomponentsasnecessary.

•Inspectthefuellinesandconnections.

•Checkthegearboxdriveoil(oryearly,whichevercomesrst).

•Changethegearbox-driveoil(oryearly,whichevercomesrst).

•Changethehydraulic-uidreturnlter.

•Changethehydraulic-pressurelter.

•Changethedrilling-uidpumpoil.

•Changetheplanetaryoil(oryearly ,whichevercomesrst).

•Drainandcleanthefueltank.

•Checktheconcentrationofthecoolantbeforethewinterseason.

•Cleanthecoolingsystem.(Cleanthecoolingsystemifthecoolantbecomesdirtyor rustcolored.)

•Checkthetensionontheenginedrivebelt.

•Changethehydraulicuid.

•Adjustthevalveclearance.

•Touchupchippedpaint.

•Replacemovinghoses.

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

WARNING

Improperlyservicingorrepairingthemachinemaycauseinjuryordeath.

Ifyoudonotunderstandtheserviceproceduresforthismachine,contactyourdealerorseetheservice manualforthismachine.

WARNING

Raisedequipmentonthemachinewithoutanoperatormaycauseinjuryordeath.

Beforeyouleavetheoperator’scompartment,supportorlowertheequipmentandstoptheengine.

WARNING

Replaceallcoversandguardsafteryouserviceorcleanthemachine.Donotoperatethemachinewithout thecoversorguardsinplace.

Premaintenance Procedures

OpeningtheFrontHood

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.PushdownonthehoodlatchasshowninFigure58.

3.LiftuponthehandleasshowninFigure59.

Figure59

1.Hoodhandle

1.Hoodlatch

Figure58

OpeningtheRearHood

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Pullthehoodlatchout(Figure60).

Figure60

1.Hoodlatch

UsingtheCylinderLock

WARNING

Thethrustframemaylowerwhenitisintheraised position,causingseriousinjuryordeath.

Installthecylinderlockbeforeperforming maintenancethatrequiresthethrustframetobe raised.

InstallingtheCylinderLock

1.Starttheengine.

2.Lowerthethrustframetothefully-loweredposition.

3.Stoptheengine.

4.Positionthecylinderlockoverthecylinderrod(Figure

62).

5.Securethecylinderlockwiththecotterpinandclevis pin(Figure62).

6.TurntheenginetotheONposition,andraisethe thrustframeuntilitrestsonthecylinderlock.

3.LiftupthehandleasshowninFigure61.

Figure61

1.Hoodhandle

Figure62

1.Cotterpin4.Clevispin

2.Cylinderlock5.Liftcylinder

3.Liftcylinderrod

RemovingandStoringtheCylinder Lock

1.Starttheengine.

2.Lowerthethrustframetothefullyloweredposition.

3.Stoptheengine.

4.Removethecotterpinandtheclevispinthatsecurethe cylinderlock(Figure62).

5.Removethecylinderlock.

6.TurntheenginetotheONposition,andraisethe thrustframe.

7.Storethecylinderlocknexttotheanti-freezetank (Figure63).

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing).

Greasetype:General-purposegrease.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting.

Figure63

1.Locationbehindtherearofthepipeholder

4.Pumpgreaseintothettingsuntilgreasebeginsto oozeoutofthebearings(approximately3pumps).

5.Wipeupanyexcessgrease.

Figure64

Liftcylinder(drill/carriageside;lowergreasettingisbehind

thetrackroller)

Figure65

Front-pipeelevatorandcamcylinder(drill/carriageside)

Figure66

Rear-pipeelevatorandcamcylinder(drill/carriageside)

Figure68

Thrust-framepivotpin(Undersideofmachine)

Figure69

Rear-pipeelevator(operator’sside)

Figure67

Stabilizercylinderandfoot(drill/carriageside;repeaton

otherside)

Figure70

Front-pipeelevator(operator’sside)

Stakedownmotors

Figure71

Figure72

Carriage-rollerbearings(operator’ssideshown;repeaton

otherside)

Figure73

Gearboxoat(operator’ssideshown;repeatonotherside)

Figure74

Trackroller(operator’ssideshown;repeatonotherside)

EngineMaintenance

CleaningtheCrankcase-Vent Tube

ServiceInterval:Beforeeachuseordaily—Checkthe

crankcase-venttubeandcleanitif necessary.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

Figure75

Rear-cambearing(operator’sside)

Figure76

Front-cambearing(drill/carriageside)

2.Openthefronthood;refertoOpeningtheFront

Hood(page58).

3.Gentlypullthecrankcase-venttubeout(Figure77).

4.Cleantheendofthecrankcase-venttube(Figure77).

Figure77

1.Crankcaseventtube

ServicingtheAir-Cleaning System

Important:Donotremovetheelementsfromthe

machinetocheckfordirtylters;usethefollowing procedureinstead.

Important:Donotreplacetheoldair-cleanerlterwith alterthatismorethan5yearsold;checkthedateof manufactureontheendcapoftheelement.

Note:Everytimeyouservicetheair-cleanersystem,ensure thatallhoseconnectionsandangesareairtight.Replace alldamagedparts.

•Checktheair-cleanerbodyfordamagewhichcouldcause

anairleak.Replaceitifitisdamaged.Checkthewhole intakesystemforleaks,damageorloosehoseclamps. Also,inspecttherubberintakehoseconnectionsatthe aircleanerandturbotomakesuretheconnectionsare complete.

•Servicetheair-cleanerlteronlywhen“CheckAirFilter”

isdisplayedonthescreen.Changingtheairlterbefore

itisnecessaryonlyincreasesthechanceofdirtentering theenginewhenthelterisremoved.

•Besurethecoverisseatedcorrectlyandsealswiththe

air-cleanerbody .

ServicingtheAir-CleanerCover

ServiceInterval:Every50hours—Removeaircleanercover

andcleanoutdebris.Donotremovethe lter.

CheckingtheAir-CleanerIndicator

ServiceInterval:Beforeeachuseordaily

1.Starttheengine.

2.Checktherestricted,air-cleanerindicatoronthedisplay screen;refertotheSoftwareGuideforthismachine.

3.Replacetheair-lterelement(s)asfollows:

A.Replacetheprimary,air-cleanerlter;referto

ServicingtheAir-CleanerFilter(page65).

B.Repeatsteps1and2;iftherestrictedair-cleaner

indicatorisstillshownonthedisplayscreen, replacethesecondary,air-cleanerlter;referto

ServicingtheAir-CleanerFilter(page65).

CleaningtheDustValve

ServiceInterval:Every50hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Squeezethesidesofthedustvalveontheair-cleaner covertoreleaseanycollectedwater,dust,ordirtfrom thevalve.(Figure78).

RemovingtheAir-CleanerCover

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Cleantheoutsideoftheair-cleanercanisterwitha clean,dampcloth.

4.Checktheair-cleanercanisterfordamagewhichcould causeanairleak.Replaceadamagedaircleanerbody .

Important:Servicetheair-cleanerlteronlywhen “CheckAirFilter”isdisplayedonthescreen. Changingtheairlterbeforeitisnecessaryonly increasesthechanceofdirtenteringtheengine whenthelterisremoved.

5.Pullthelatchfortheair-cleanercoveroutward(Figure

78).

6.Rotatetheltercovercounterclockwisesothatthe dustcapisatthe4o’clockposition(Figure79).

Note:Ensurethattherearenoobstructionsinside thedustvalve.

Figure78

Figure79

1.Air-cleanercover

7.Pulltheair-cleanercoverawayfromthelterhousing andremovethecover(Figure80).

1.Dustvalve3.Air-cleanercover

2.Latch

ServicingtheAir-CleanerFilter

G022176

ServiceInterval:Every250hours

Replacetheltersonlywhenthe“CheckAirFilter” indicatorappearsonthedisplayscreen;referto

CheckingtheAir-CleanerIndicator(page64).

Note:ContactyourAuthorizedToroDealertoorder replacementlters.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

Figure80

1.Air-cleanercover2.Filterhousing

8.Cleananydebrisfrominsidethecover.

Important:If“CheckAirFilter”isnotdisplayed onthescreen,donotremovetheairlters.

InstallingtheAir-CleanerCover

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Alignthedustcapontheaircleanerltercovertothe 5o’clockposition.

3.Aligntheaircleanerltercoverwiththelterhousing (Figure80).

4.Rotatetheaircleanerltercoverclockwise,sothatthe dustcapisatthe4o’clockposition(Figure79).

5.Pushthelatchontheaircleanerltercoverinward untilitisfullyseated(Figure79).

3.Beforeremovingthelter,cleanoutalldebrisfrom theinsideofthelterbodyusinglow-pressureair(40 psi,cleananddry).

Important:Avoidusinghighpressureairwhich couldforcedirtthroughthelterintotheintake tract.Thiscleaningprocesspreventsdebrisfrom migratingintotheintakewhentheprimarylter isremoved.

4.Removetheprimarylter(Figure81).

Important:Donotcleantheusedlter.

Figure81

1.Rubber-outletvalve

2.Air-cleanerlatch4.Air-cleanerbody

3.Air-cleaner,primarylter

5.Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody .Donotuse adamagedelement.

Important:Donotcleantheusedsafetylter (Figure82).Replacethesafetylterwithanew oneafterevery3primarylterservices,orwhen indicatedbythe“CheckAirFilter”onthedisplay screen.Ifyouarenotreplacingit,donotremove thesafetylter.

1.Safetylter

°C°F-40

-30 -20 -10 0 10 20 30 40 50

-40 -22 -4 14 32 50 68 86 104 122

All Seasons

Winter Conditions

Arctic Conditions

°C°F-40

-30 -20 -10 0 10 20 30 40 50

-40 -22 -4 14 32 50 68 86 104 122

15W -40

10W -30

5W-30

G022415

Figure82

oflowviscosityoilcandecreaseenginelifebecauseofwear (Figure83).

ToroPremiumEngineOilisavailablefromanAuthorized ToroServiceDealerineither15W -40or10W-30viscosity withAPIclassicationCH-4orhigher.Seethepartscatalog forpartnumbers.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily—Checkthe

engine-oillevel.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

6.Insertthenewprimarylterbyapplyingpressureto theouterrimoftheltertoseatitinthecanister.Do notapplypressuretotheexiblecenterofthelter.

7.Removetherubberoutletvalvefromthecover,clean thecavity,andreplacetheoutletvalve.

8.Installthecover.

ServicingtheEngineOiland Filter

Theengineisshippedwithoilinthecrankcase;however, checktheoillevelbeforeandafteryourststarttheengine.

Crankcasecapacity:7.5L(8USqt)withthelter.

Useonlyhigh-qualitySAE15W -40heavy-dutyengineoilwith anAPIclassicationofCH-4orhigher.

WhileSAE15W-40oilwithanAPIclassicationofCH-4or higherisrecommendedformostclimates,refertoFigure83 foroilviscosityrecommendationsforextremeclimates.

3.Removethedipstick(Figure84),andwipeitclean.

Figure84

Operator’sside

Note:Limiteduseoflow-viscosityoilssuchasSAE10W-30 withanAPIclassicationofCH-4orhighercanbeusedfor easierstartingandprovidingsufcientoilowatambient temperaturesbelow-5°C(23°F).However,continuoususe

Figure83

1.Dipstick

4.Insertthedipstickintotheoillltube,pullthedipstick outagain,andreadtheoillevelonthedipstick.

Note:Theoillevelonthedipstickshouldbeatthe HighmarkorbetweentheLowandHighmarks.If theoilisbelowtheLowmark,completethefollowing procedure:

A.Removethellcap(Figure85)andaddoiluntil

thelevelreachestheHighmark.Donotoverll.

Important:Useanoilcanisterwitha bendablehoseorafunneltollthemachine withoil.

G021582

8.Aligntheoilltertotheoil-lteradapterandrotate itclockwiseuntilthesealoftheoilltercontactsthe oil-lteradapter(Figure86).

Note:Donotuseanoillterstrapwrenchtoinstall thenewoillter.Thewrenchcandentanoillterand thereforecausealeak.

9.Handtightentheoillteranadditional1/2turn (Figure86).

10.Removetheoilpanorragsyouplacedinstep3and disposeoftheusedoilaccordingtolocalcodes.

ChangingtheEngineOil

Figure85

1.Oil-llcap

B.Installtheoilllcapandthedipstick.

ChangingtheEngine-OilFilter

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Alignadrainpanorseveralragsundertheoillterand theoil-lteradapter(Figure86).

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removethedrainplug(Figure87).

Figure86

1.Oil-lteradapter2.Oillter

4.Rotatetheoilltercounterclockwiseandremovethe oillter(Figure86).

Note:Discardtheoillter.

5.Usingacleanrag,wipecleanthesurfaceoftheoil-lter adapterwheretheoillterseatswithacleanrag.

6.Fillthenewoillterwiththespecied-engineoil.

7.Applyathinlayerofthespecied-engineoiltotheseal oftheoillter.

Figure87

1.Engine-oildrainplug

3.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

4.Draintheoilintoadrainpan.

5.Whentheoilstops,installthedrainplug.

6.Changetheengine-oillter;refertoChangingthe

Engine-OilFilter(page67).

7.Installthedrainplugontothedraintting(Figure87).

8.Removetheoil-llcapfromthellerneckbypulling thecapupward.

ServicingtheSparkArrestor (IfEquipped)

ServiceInterval:Every250hours—Clearthesparkarrestor

inthemuferofcarbonbuildup.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removethepipeplugfromtheclean-outportatthe lowersideofthemufer.

Figure88

1.Fillerneck3.Funnel

2.Oil-llcap

Note:Useafunnelwithaexible,attachedhoseto directtheengineoilintotheengine.

9.Fillthecrankcasewithapproximately7.5L(8USqt)of thespeciedengineoil;refertoServicingtheEngine

OilandFilter(page66).

10.Installtheoil-llcap.

11.Starttheengine,runitatidleforabout2minutes,and checkforoilleaks.

12.Stoptheengineandremovethekey.

13.Waitfor2or3minutesandchecktheoillevel;referto

CheckingtheEngine-OilLevel(page66).

AdjustingtheValveClearance

ServiceInterval:Aftertherst250hours

WARNING

Themufermaybehotandcouldcause injury.

Becarefulnottotouchthehotmufer.

3.Starttheengine.

4.Plugthenormalmuferexitwithablockofwoodor metalplatesothattheexhaustowwillbeforcedout oftheclean-outport.Continuetoblocktheexituntil carbondepositsceasecomingoutoftheport.

WARNING

Donotstandinlinewiththeclean-outport; hotelementscouldcauseseriousinjury.

Wearsafetyglasses.

5.Stoptheengineandreplacethepipeplug.

Every2,000hours

Refertotheengineowner’smanual,includedwiththe machine,fortheadjustmentprocedure.

Ifyoucannotadjustthevalveclearance,contactyour AuthorizedToroServiceDealerforvalveadjustment.

FuelSystem

G021798

anddrainanywaterandsedimentfromthefuellter (Figure89).

Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis25mm(1inch) belowthebottomofthellerneck.Thisempty spaceinthetankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

Note:Ifthefuel-waterseparatorhasanywateror sediment,alsodrainthewaterandsedimentfrom thefueltank;refertoDrainingWaterfromtheFuel

Tank(page69).

5.Whencleanfuelappears,rotatethedrainvalve clockwiseuntilitisclosed.

Note:Donotovertightenthedrainvalve.

6.Primethefuelsystem;refertoPrimingtheFuel

System(page70).

DrainingWaterfromtheFuel Tank

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Placeadrainpanunderthedrainpluginthefueltank.

3.Loosenthedrainpluguntilthewaterandsediment drainout(Figure90).

DrainingWaterfromtheFuel Filter

ServiceInterval:Every50hours—Checkthefuel-water

separatorforwaterandsediment.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Alignadrainpanunderthesecondary-fuellter (Figure89).

Figure90

1.Fueltank3.Drainpan

2.Drainplug

4.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

5.Whencleanfuelappears,installthedrainplugand tightenitsecurely.

6.Checkthefueltankdrainplugforleaks.

Figure89

1.Secondary-fuellter

4.Rotatethedrainvalveatthebottomofthe secondary-fuellter2or3turnscounterclockwise,

2.Drainvalve

PrimingtheFuelSystem

ReplacingtheFuelFilters

Note:Primethefuelsystemwheneveranyofthefollowing

occur:

•Youdrainedwaterfromthefuellter.

•Youreplacedthefuellter.

•Yourantheengineuntilthefueltankisemptyordrained

thefueltank.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Ensurethattheengineandtheexhaustsystemarecool.

4.Ensurethatthefueltankisatleast1/4full.

5.RotatetheBATTERY-DISCONNECTswitchclockwise totheONposition.

6.LocatethePRIMINGbuttononthetopofthelter adapterforthesecondary-fuellter(Figure91).

ServiceInterval:Every250hours—Replacetheprimary

andsecondary,fuellters.

ReplacingthePrimaryFuelFilter

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood;refertoOpeningtheFront

Hood(page58).

3.Placecleanragsundertheprimaryfuellter.

4.Loosenthehoseclampsandseparatetheprimaryfuel lterfromthefuelhoses(Figure92).

Note:Donotremovethehoseclampsfromthehoses.

Note:Discardthefuellter.

5.Alignthenewprimaryfuelltertothehoseswiththe arrowprintedonthelterpointingforward(Figure92).

6.Slipthehosesoverthehosettingoftheprimaryfuel lterandtightenthehoseclamps(Figure92).

7.Replacethesecondaryfuellter;refertoReplacingthe

SecondaryFuelFilter(page70).

Figure91

1.Primingbutton2.Filteradapter

7.PressdownandreleasethePRIMINGbuttonrepeatedly untilyoufeelresistancewhenpressingthePRIMING button(Figure91).

8.Iftheenginedoesnotstartafterprimingthefuel systemandmakingseveralattemptstostarttheengine, bleedthehigh-pressurefuellines;refertoyourengine owner’smanualorcontactyourAuthorizedToro ServiceDealerforassistance.

WARNING

Thefuelsystemisunderhighpressure. Bleedingthesystemwithoutproper precautionsandtrainingcouldresultininjury toyoufrominjecteduidorreorexplosion. Readtheengineowner’smanualforthe properbleedingprocedureorcontactyour AuthorizedT oroDealer.

ReplacingtheSecondaryFuelFilter

1.Removethesecondaryfuellterasfollows:

A.Cleanthesecondaryfuel-lterassemblyandthe

surroundingarea.

B.Completelydrainwaterfromthelter;referto

DrainingWaterfromtheFuelFilter(page69).

C.Firmlygraspthesecondary-fuel-lterelement,

androtatethewatersensorcounterclockwise,and removethewatersensor(Figure92).

Note:Retainthewatersensoranddiscardthe O-ring.

Figure92

1.Filteradapter6.Hoseclamp

2.Secondary-lterelement

3.O-ring8.Primaryfuellter

4.Watersensor9.Fitting

5.Fuelsensor

D.Firmlygraspthesecondary-fuel-lterelement,

androtateitcounterclockwise,andremovethe lterfromthelteradapter(Figure92).

7.Arrow

4.Starttheengineandcheckforleaksatthefuellters.

CheckingFuelLinesand Connections

ServiceInterval:Every500hours/Yearly(whichever

comesrst)—Inspectthefuellinesand connections.

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.

DrainingandCleaningtheFuel Tank

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)—Drainandcleanthefuel tank.

Drainandcleanthetankifthefuelsystembecomes contaminatedorifthemachinewillbestoredforanextended periodoftime.Usecleanfueltoushoutthetank.Referto

DrainingWaterfromtheFuelTank(page69)fordraining

instructions.

Note:Performthisprocedurewhenthefuellevelislow ,to avoidtheneedtodrainlargevolumesoffuel.

Note:Discardthelterelement.

E.Cleanthelteradapterwithacleanrag.

2.Installthesecondary,fuellterasfollows:

A.Applyathinlmofcleanfueltothesealonthe

fuel-lterelement.

B.Alignthenewsecondary-lterelementtothe

lteradapter(Figure92).

C.Rotatethesecondary-lterelementuntiltheseal

contactsthelteradapter,thenrotatethelter elementanadditional3/4turn.

Important:Donotusealterwrenchto tightenthelter.Youcoulddamagethelter andcausealeak.

D.AlignthenewO-ringoverthewatersensor

(Figure92).

E.Alignthewatersensortothebottomofthe

secondary,fuellter(Figure92).

F.Firmlygraspthesecondary-lterelementand

rotatethewatersensorclockwiseuntilhand-tight (Figure92).

3.Primethefuelsystem;refertoPrimingtheFuel

System(page70).

ElectricalSystem Maintenance

WARNING

Abatterycontainssulfuricacid,whichcancause seriousburns;andtheycanproduceexplosive gases.

ServicingtheBattery

ServiceInterval:Every50hours—Checkthebattery

condition

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling .

Important:Beforeweldingonthemachine,disconnect thenegativecablefromthebatterytopreventdamageto theelectricalsystem.Also,disconnecttheengineand machinecontrollersbeforeweldingonthemachine.

Note:Checkthebatteryconditionweeklyorafterevery 50hoursofoperation.Keeptheterminalsandtheentire batterycasecleanbecauseadirtybatterywilldischargeslowly. Tocleanthebattery,washtheentirecasewithasolution ofbakingsodaandwater.Rinsewithclearwater.Coat thebatterypostsandcableconnectorswithGrafo112X (skin-over)grease(ToroPartNo.505-47)orpetroleumjelly topreventcorrosion.

•Avoidcontactwithskin,eyes,orclothing;ush affectedareaswithwater.

•Iftakeninternally,drinklargequantitiesofwater ormilk. attentionimmediately.

•Keepsparks,ames,andlitcigarettesandcigars awayfromthebattery.

•Ventilatethebatterywhenyouarechargingitor usingitinanenclosedarea.

•Weareyeprotectionwhenworkingneara battery.

•Washyourhandsafterhandlingabattery.

•Keepthebatteryoutofthereachofchildren.

Do not

inducevomiting.Seekmedical

WARNING

Ifyoutrytochargeorjumpstartafrozenbattery,it couldbeexplosive,causingpersonalinjurytoyou orothersinthearea.

Topreventthebatteryelectrolytefromfreezing, keepthebatteryfullycharged.

WARNING

Exposuretobatteryacidorabatteryexplosioncan causeseriouspersonalinjury.

Beforeyouserviceabattery,wearfaceprotection, protectivegloves,andprotectiveclothing.

WARNING

•Sparksoraamecancausehydrogengasina batterytoexplode.

•Whenyoudisconnectthebatterycables, disconnectthenegative(-)cablerst.

•Whenyouconnectthebatterycables,connect thenegative(-)cablelast.

•Donotshort-circuitthebatterypostswitha metalobject.

•Donotweld,grind,orsmokenearabattery.

Note:Theelectricalsysteminthismachineis12volts.

ChargingtheBattery

G003792

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Donotsmokenearthebatteryandkeepsparksand amesawayfrombattery.

Important:Keepthebatteryfullycharged.Thisis especiallyimportanttopreventbatterydamagewhen thetemperatureisbelow32°F(0°C).

Battery-ChargerTable

ChargersettingChargingtime

4to6amperes30minutes

25to30amperes10to15minutes

8.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricalsource,thendisconnectthecharger leadsfromthebatteryposts(Figure93).

Jump-StartingtheMachine

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Cleantheexteriorofthebatterycaseandthebattery posts.

Note:Connecttheleadsofthebatterychargerto batterypostsbeforeconnectingthechargertothe electricalsource.

4.Lookatthebatteryandidentifythepositiveand negativebatteryposts.

5.Connectthepositiveleadofthebatterychargertothe positivebatterypost(Figure93).

WARNING

Jump-startingthebatterycanproducegassesthat canexplode.

Donotsmokenearthebatteryandkeepsparksand amesawayfrombattery.

Note:Thisprocedurerequires2peopletoperform.Ensure thatthepersonmakingtheconnectionswearstheproperface protection,protectivegloves,andclothing.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.EnsurethatallcontrolsareintheNEUTRALposition.

4.Sitintheoperatorseatandhavetheotherpersonmake theconnections.

Note:Ensurethatthejumperbatteryisa12-volt battery.

Important:Ifyouareusinganothermachine forpower,ensurethatthe2machinesarenot touchingeachother.

5.Preparetostarttheengine;refertoStarting/Stopping

theEngine(page43).

6.Removethecoverfromthejumppost(Figure94).

Figure93

1.Positivebatterypost

2.Negativebatterypost

6.Connectthenegativeleadofthebatterychargertothe negativebatterypost(Figure93).

7.Connectthebatterychargertotheelectricalsource.

Important:Donotoverchargethebattery.

Note:Chargethebatteryashowninbatterycharging

table.

3.Red(+)chargerlead

4.Black(-)chargerlead

Figure94

1.Jumper-cableclamp (positive)

2.Jumppost5.Jumper-cableclamp

3.Cover

7.Connectthepositive(+)jumpercabletothejumppost (Figure94).

8.Connectthenegative(-)jumpercabletoaground point,suchasanunpaintedboltorchassismember (Figure94).

4.Groundpoint(unpainted bolt)

(negative)

DriveSystem Maintenance

CheckingtheOilLevelforthe PlanetaryDrive

ServiceInterval:Every50hours—Checktheplanetary-drive

oillevel(Also,checkifexternalleakage isobserved).

Oilspecication:SAE85W -140APIclassicationlevelGL4

Planetarydriveoilcapacity:approximately1.4L(1.5USqt)

ToroPremiumGearOilisavailablefromanAuthorizedToro ServiceDealer.Seethepartscatalogforpartnumbers.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Cleantheareaaroundtheoil-levelplugwithacleaning solvent(Figure95).

9.Starttheengine;refertoStarting/Stoppingthe

Engine(page43).

Important:Iftheenginestartsandthenstops,

do not

motorstopsturning. motorformorethan30secondsatonetime.Wait 30secondsbeforeoperatingthestartermotorto coolthemotorandtobuildupthechargeinthe battery.

10.Whentheenginestarts,havetheotherperson disconnectthenegative(-)jumpercablefromthe frameandthendisconnectthepositive(+)jumper cable(Figure94).

operatethestartermotoruntilthestarter

Do not

operatethestarter

Figure95

1.Oil-levelplug2.Oil-drainplug(6o’clock position)

3.Rotatetheplanetarydriveuntiltheoillevelandthe oil-drainplugsareverticaltotheground(atthe6 o’clockposition)asshowninFigure95.

4.Removetheoil-levelplug(Figure95).

Note:Theoilleveliscorrectwhenitisuptothe bottomoftheoil-levelplughole.

5.Iftheoilisbelowthebottomofthehole,addthe speciedoiluntiltheoilislevelwiththebottomof thehole.

6.Installandtightentheoil-levelplug.

7.Repeatsteps1through6tochecktheplanetary-drive oillevelontheothersideofthemachine.

ChangingtheOilforthe PlanetaryDrive

ServiceInterval:Aftertherst250hours—Changethe

planetaryoil.

Every800hours—Changetheplanetaryoil(oryearly, whichevercomesrst).

Note:Changetheoilwhenitiswarm,ifpossible.

1.Parkthemachineonalevelsurface.

2.Cleantheareaaroundtheoil-levelplug(Figure95).

3.Rotatetheplanetarydriveuntiltheoil-drainplugis directlybelowtheoil-levelplug(Figure95).

4.Stoptheengineandremovethekey.

5.Placeadrainpanundertheoil-drainplug.

6.Removetheoil-levelplugandtheoil-drainplug.

7.Installtheoil-drainplug.

8.Fillthechaindriveplanetarywithoiluntiltheoileven withthebottomoftheoil-levelplughole.

9.Installtheoil-levelplug.

10.Repeatsteps1through9tochangetheplanetary-drive oilontheothersideofthemachine.

CheckingtheOilforthe GearboxDrive

ServiceInterval:Aftertherst100hours—Checkthe

gearboxdriveoil.

Every500hours—Checkthegearboxdriveoil(or yearly,whichevercomesrst).

Oilspecication:SAE85W -140APIclassicationlevelGL4

Planetary-driveoilcapacity:approximately2.7L(5.75US

pt)

Figure96

1.Sight-glass

3.Removethebreathercapandaddtheoilintothe gearboxdriveuntiltheoillevelonthesight-glassisat leasthalffull(Figure96).

ChangingtheOilforthe GearboxDrive

ServiceInterval:Aftertherst100hours—Changethe

gearbox-driveoil.

Every500hours—Changethegearbox-driveoil(or yearly,whichevercomesrst).

Note:Changetheoilwhenitiswarm,ifpossible.

1.Parkthemachineonalevelsurfaceandmovethe carriageallthewaytotherearstop.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Checktheoillevelonthesight-glassonthegearbox drive(Figure96).

Note:Theoillevelshouldcoverhalfofthesight-glass.

9.Placetheguardbackintoplaceandinstallthe2bolts (BoxAofFigure97).

10.Installthe2otherboltssecuringthelidontothe gearbox(BoxAofFigure97).

11.Torquetheboltsto23to29N∙m(17to21ft-lb).

ServicingtheTracks

ServiceInterval:Beforeeachuseordaily—Checkthetrack

tension.

WARNING

Greaseinthehydraulictrackishighlypressurized; ensurethatthetrack-tensiongreasevalveisnot loosenedmorethanonerevolutionatatime.

Ifyouremovethetrack-tensiongreasevalvefound inthehydraulic-tracktensionerorloosenittoo much,greasecanbereleasedandmaycause seriousinjuryordeath.

Figure97

2.Stoptheengineandremovetheignitionkey.

3.Removethe4boltsontheguardplateandgearbox (BoxAofFigure97).

4.Removetheguardplate(BoxAofFigure97).

5.Removethecoveronthegearboxandsyphontheoil out(BoxBofFigure97).

6.Fillthegearboxwithoiluntiltheoillevelinthesight glassismorethanhalffull(Figure96).

7.Cleanthesealantoffofthegearboxboxandcover (Figure98).

TighteningtheTrackTension

Ifthetrackseemsloose,tightenthetracktensionasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removedirtanddebrisfoundaroundthetrack-tension greasevalve(Figure99).

Important:Ensurethattheareasurrounding thetrack-tensiongreasevalveiscleanbefore beginningtoadjustthetracktension.

3.Removetheretainingboltsandcoverthathousethe track-tensiongreasevalve.

4.Applygreasetothettinguntilthetensionreaches 22,063kPa(3,200psi)asshowninFigure99.

Figure98

8.Putnewautomotive-gradeRTVsealantaroundthe edgeofthecover(BoxBofFigure98).

Figure99

Track-tensiongreasevalveshown

5.Removeexcessgreasefromaroundthevalve.

6.Installthecoverandretainingbolts.

7.Repeatsteps2through6totightenthetracktension ontheotherside.

CoolingSystem Maintenance

Coolantspecication:50/50solutionofethylene-glycol antifreezeandwaterorequivalent

LooseningtheTrackTension

Ifthetrackseemstight,loosenthetracktensionasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removedirtanddebrisfoundaroundthetrack-tension greasevalve(Figure99).

Important:Ensurethattheentirearea surroundingthetrack-tensiongreasevalveisclean beforebeginningtoadjustthetracktension.

3.Removetheretainingboltsandcoverthathousethe track-tensiongreasevalve.

4.Turnthetrack-tensiongreasevalvecounterclockwise nomorethan1revolution(Figure99).

Note:Aone-revolutionturnwillreleasegreaseand loosenthetrack.

5.Whenthetensionreaches3,200psi,turnthe track-tensiongreasevalveclockwisetotightenit.

6.Removeexcessgreasefromaroundthevalve.

7.Installthecoverandretainingbolts.

8.Repeatsteps2through7toloosenthetracktensionon theotherside.

EngineandRadiatorcoolantcapacity:16.77L(17.7US qt)

WARNING

Ifyouremovetheradiatorcapfromahotengine, hotcoolantcouldspray,causingscalding.

•Wearfaceprotectionwhenopeningtheradiator cap.

•Allowthecoolingsystemtocooldowntobelow 50°C(120°F)beforeremovingtheradiatorcap.

•Followtheinstructionsforcheckingthe maintainingtheenginecoolingsystem.

WARNING

Coolantistoxic.

•Keepcoolantawayfromchildrenandpets.

•Ifyouarenotusingthesamecoolantagain, disposeofitaccordingtolocalenvironmental regulations.

CheckingtheCoolantLevelin

G022007

theReservoir

ServiceInterval:Beforeeachuseordaily

Important:Donotremovetheradiatorllercapduring thisprocedure.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Allowtheenginetocool.

3.Openthefronthood.

4.Checkthecoolantlevelinthereservoir(Figure100).

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Allowtheenginetocool.

3.Openthefronthoodandrearhood.

4.Removetheradiatorcapfromthellerneckofthe radiatorandcheckthecoolantlevel(Figure100and

Figure101).

Note:Thecoolantshouldbeuptothellerneck.

Figure100

1.Reservoir

5.Addthespeciedcoolantuntilthecoolantlevelis1/2 thereservoircapacity .

Note:Ensurethatthecoolantsolutionisthoroughly mixedbeforellingthereservoir.

2.Coolantlevel(1/2reservoir height)

CheckingtheCoolantLevelin theRadiator

ServiceInterval:Every50hours

WARNING

Iftheenginehasbeenrunning,theradiatorwillbe pressurizedandthecoolantinsidewillbehot.If youremovethecap,coolantmaysprayout,causing severeburns.

•Donotremovetheradiatorcaptocheckcoolant levels.

•Donotremovetheradiatorcapwhentheengine ishot.Allowtheenginetocoolforatleast15 minutesoruntiltheradiatorcapiscoolenough totouchwithoutburningyourhand.

Figure101

1.Reservoir

2.Coolantlevel(1/2reservoir height)

5.Ifthecoolantlevelislow,addcoolantuntilthelevelis uptothebottomofthellerneck(Figure101).

Important:Donotoverlltheradiator.

Note:Iftheradiatorcoolantlevelislowandthe

coolantreservoirlevelisattheFullmark,checkforair leaksinthehosebetweentheradiatorandthecoolant reservoir.

6.Installtheradiatorllercap,ensuringthatitistightly sealed(Figure101).

7.Iftheairtemperatureisbelow0°C(32°F),mixthe ethyleneglycolandwatercompletelybyrunningthe engineatoperatingtemperaturefor5minutes.

3.Coolantlevel(bottomof radiatorneck)

4.Radiatorcap

Note:Thecoolingsystemislledwitha50/50solutionof waterandethylene-glycolantifreeze.

CheckingtheConditionof Cooling-SystemComponents

ServiceInterval:Every300hours/Yearly(whichevercomes

rst)

Checktheconditionofthecoolingsystemforleaks,damage, dirt,andloosehosesandclamps.Clean,repair,tighten,and replacethecomponentsasnecessary.

CheckingtheConcentrationof theCoolant

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)—Checktheconcentration ofthecoolantbeforethewinterseason.

Testtheconcentrationofethyleneglycol-basedantifreeze inthecoolant.Ensurethatthecoolanthasa50%ethylene glycoland50%watermixtureorequivalent.

Note:A50%ethyleneglycoland50%watermixturewill protecttheengineto-37°C(-34°F)throughouttheyear.

Usingaconcentrationtester,checktheconcentrationof thecoolantmixturetoensurethatitis50%ethyleneglycol and50%waterorequivalent;refertothemanufacturer’s instructionsfortesting.

CleaningtheCoolingSystem

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)(Cleanthecoolingsystem ifthecoolantbecomesdirtyorrust colored.)

DrainingtheCoolantfromtheSystem

Important:Donotpourcoolantontothegroundorinto

anunapprovedcontainerthatcanleak.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Allowtheenginetocool.

3.Openthefronthood.

Figure102

1.Radiatordrainplug

6.Openthedrainplugfortheradiatorandallowthe coolantsystemtodraincompletely.

Note:Disposeoftheusedcoolantproperlyaccording tolocalcodes.

7.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

8.Closethedrainplug(Figure102).

FlushingtheCoolingSystem

Engineandradiatorcoolantcapacity:16.8L(17.7USqt)

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Conditionthecoolingsystemasfollows:

A.Ensurethatthecoolantisdrainedfromthe

radiatorandthatthedrainplugisclosed;referto

DrainingtheCoolantfromtheSystem(page79).

B.Addacoolingsystemcleaningsolutiontotheto

theradiatorthroughthellerneck(Figure103).

Note:Usecleaningsolutionof21g(12ozdry) ofsodiumcarbonateforevery17L(18USqt) ofwater;otherwise,useacommerciallyavailable equivalent.Followthedirectionsthatcomewith thecleaningsolution.

4.Removetheradiatorcap(Figure101).

5.Placeadrainpanunderthedrainplug(Figure102).

Note:Thecoolantcapacityofboththeengineand theradiatoris16.8L(17.7USqt).

D.Operatetheenginefor5minutesoruntilthe

coolanttemperatureindicates82°C(180°F),and thenstoptheengine.

CAUTION

Thewaterishotandcancauseburns.

Stayawayfromthedischargeendofthe coolantdrainplug.

Figure103

1.Fillerneck(radiator)3.Coolantsystemcleaning solution

2.Funnel

C.Closethedrainplug(Figure102).

Important:Donotinstalltheradiatorcap.

D.Operatetheenginefor5minutesoruntilthe

coolanttemperatureindicates82°C(180°F),and thenstoptheengine.

CAUTION

Thecleaningsolutionishotandcan causeburns.

Stayawayfromthedischargeendofthe coolantdrain.

E.Openthedrainplugfortheradiator,anddrain

thecleaningsolutionintoadrainpan.

F.Cleanthethreadsonthedrainplugandapply3

layersofPTFEsealingtape.

G.Closethedrainplug.

3.Flushthecoolingsystemasfollows:

A.Opentheller-neckcap.

B.Filltheradiatorwithcleanwater(Figure104).

E.Openthedrainpluganddrainthewaterintoa

drainpan.

F.Cleanthethreadsonthedrainplugandapply3

layersofPTFEsealingtape.

G.Ifthewaterdrainedfromtheradiatorisdirty,

performsteps3-Athrough3-Euntilthewater drainedfromtheradiatorisclean.

H.Closethedrainplug(Figure102).

FillingtheSystemwithCoolant

Important:Youmustllthecoolingsystemproperlyto

preventairlocksinthecoolingpassages.Failingtovent thecoolingsystemproperlycanseverelydamagethe coolingsystemandengine.

Important:Useamixtureof50%ethyleneglycoland 50%watermixtureorequivalentinthemachine.The lowestambientoperatingtemperatureforthismixture isabove-37°C(-34°F).Iftheambienttemperatureis lower,adjustthemixture.Useamixtureofethylene glycolandwaterorequivalentinthemachineallyear.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Removetheradiatorcap(Figure101).

3.Filltheradiatorwithcoolantuntiltheuidlevelisup tothebottomofthellerneck(Figure105).

Note:Thecoolantcapacityofboththeengineand theradiatoris16.8L(17.7USqt).

1.Fillerneck

2.Funnel

C.Closetheller-neckcap.

Figure104

3.Cleanwater

G022028

BeltMaintenance

ServicingtheEngine-Drive Belt

WARNING

Contactingarotatingbeltcancauseseriousinjury ordeath.

Stoptheengineandremovetheignitionkeybefore workingnearbelts.

Figure105

1.Coolantlevel(atthe bottomofthellerneck)

2.Fillerneck

4.Installtheradiatorcap(Figure101).

5.Fillthecoolantreservoirwithcoolantuntilitisfull.

6.Installthecoolantreservoircap.

7.Starttheengineandrunitathalfthrottlefor5minutes.

8.Stoptheengineandremovethekey.

9.Wait30minutes,thenchecktheuidlevelinthe coolantreservoir.Ifitislow,addcoolant.

3.Coolant(50/50ethylene glycolandwateror equivalent)

CheckingtheConditionoftheBelt

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Inspectthebeltforcuts,cracks,loosecords,grease,oil, twisting,orsignsofabnormalwear(Figure106).

Note:Replacethebeltifitisexcessivelywornor damaged.

CheckingtheTensionoftheBelt

AdjustingtheTensionoftheBelt

ServiceInterval:Every1,000hours

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Alignastraightedgeoverthedrivebeltandacrossthe pulleysasshowninFigure106.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Loosenthenutandboltatthepivotpointforthe alternator(Figure107).

Figure107

1.Adjustmentbolt3.Alternator

2.Nut(alternatorpivotpoint)4.Bolt(alternatorpivotpoint)

Figure106

4.Pressthebeltdownatthemidwaypointbetweenthe fanpulleyandthealternatorpulleyasshowninFigure

106.

Note:Therangeofbeltdeectionbetweenthe straightedgeandthebeltshouldbe7to9mm(0.28to

0.35inches),underaloadof10kg(22lb).

5.Ifthetensionofthebeltisaboveorbelowthespecied range,adjustthedrivebelttension;refertoAdjusting

theTensionoftheBelt(page82).

4.Loosentheadjustmentboltonthealternator(Figure

107).

5.Movethealternatorawayfromtheenginetoincrease thebelttension;movethealternatortowardtheengine todecreasethebelttension(Figure107).

6.Tightenthealternatoradjustmentbolt(Figure107).

7.Checkthetensionofthebelt;refertoCheckingthe

TensionoftheBelt(page82).

8.Ifthebelttensioniscorrect,tightenthenutandbolt atthepivotpointforthealternator(Figure107); otherwiserepeatsteps4through7.

HydraulicSystem Maintenance

ServicingtheHydraulicFluid

Thehydraulicreservoirislledatthefactorywith approximately102L(27USgallons)ofhigh-qualityhydraulic uid.Checkthelevelofthehydraulicuidbefore theengineisrststartedanddailythereafter.The recommendedreplacementuidfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein 5gallonpailsor55gallondrums.ContactyourAuthorized ToroDealerforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.W edonot recommendtheuseofsyntheticuid.Consultwithyour lubricantdealertoidentifyasatisfactoryproduct.

Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehindtheir recommendation.

HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46

MaterialProperties:

42.2cStat40°C(104°F) Viscosity,ASTMD445

7.8cStat100°C(212°F)

ViscosityIndexASTM D2270

PourPoint,ASTMD97-6°C(-42°F)

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskinit mustbesurgicallyremovedwithinafewhours byadoctorfamiliarwiththistypeofinjury. Gangrenemayresultifthisisnotdone.

•Keepyourbodyandhandsawayfrompin-hole leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Makesurethatallhydraulic-uidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretohydraulicsystem.

CheckingtheHydraulicFluid

ServiceInterval:Beforeeachuseordaily

Checkthehydraulicuidasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Wait10minutestoallowtheenginetocoolandthe hydraulicoiltostabilize.

158

3.Openthefronthood.

4.Lookatthesightgaugeonthehydraulictankandcheck theleveloftheoil(Figure108).

IndustrySpecications:VickersI-286-S(QualityLevel),

VickersM-2950-S(Quality

Level),DenisonHF-0

Note:Manyhydraulicuidsarealmostcolorless,makingit difculttospotleaks.Areddyeadditiveforthehydraulic systemoilisavailablein20mL(2/3oz)bottles.Onebottleis sufcientfor15-22L(4-6gallons)ofhydraulicoil.Orderthe hydraulicoilfromyourAuthorizedToroDealer.

Note:Ifambientoperatingtemperaturesexceed43°C(110° F),contactToroforuidrecommendations.

G022167

ChangingtheHydraulic-FluidReturn Filter

ServiceInterval:Every500hours/Every6months

(whichevercomesrst)

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Cleantheareaaroundthellerneckandcapofthe hydraulictank.

4.Openthehydraulic-tankcap(Figure109).

Figure108

1.Hydraulic-tankbreather

2.Hydraulic-tankcap

3.Fulloillevel(operatingtemperature)

4.Lowoillevel

5.Ifthelevelislow,openthehydraulic-tankcap,adda smallamountofoilandwait2minutesfortheoillevel tostabilizeinthesightgauge(Figure108).

Note:Theoillevelisbetween1/2to2/3fullinthe sightgaugewhentheoilisatambienttemperatureorif theenginehasnotyetbeenstartedfortheday.

6.Continuetoaddtheappropriateuidinsmall incrementsuntilitreachesFullonthesightgauge (Figure108).

7.Installcapontothellerneck.

Figure109

1.Hydraulic-tankcap

5.Discardtheoldhydraulic-uidreturnlter.

6.Installanewhydraulic-uidreturnlter.

ChangingtheHydraulic-PressureFilter

ServiceInterval:Every500hours/Every6months

(whichevercomesrst)

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Openthefronthood.

3.Placeadrainpanunderthelter.

4.Usingalterwrench,removethehydraulic-pressure lter(Figure110).

Figure110

4.Placealargedrainingcontainerunderthehydraulic uidtank.

5.Removethedrainplugfromthebottomofthetank.

6.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

7.Drainthehydraulicuidowintothecontainer.

Important:Thecapacityofthehydraulic-uid tankis102L(27USgallons),soensurethatyou haveacontainerofatleast114L(30USgallons) todraintheuidinto.

8.Installthedrainplugwhenthehydraulicuidstops draining.

1.Hydraulic-pressurelter

5.Discardtheoldlter.

6.Applyathinlayerofhydraulicoiltotheo-ringofthe lter.

7.Installandtightenthenewlterwithalterwrench.

8.Starttheengine,letitrunidleforapproximately 1minute,thencheckforleaksaroundthe hydraulic-pressurelter.

ChangingtheHydraulicFluid

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)

Important:Iftheuidbecomescontaminated,contact yourAuthorizedT oroDealer,becausethesystemmust beushed.Contaminateduidlooksmilkyorblack whencomparedtocleanoil.

Important:Useofanyotherltermayvoidthewarranty onsomecomponents.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

9.Cleantheareaaroundtheltermountingareas.

10.Placeadrainpanunderthelterandremovethelter (Figure109).

11.Lubricatetheltergasketofeachnewlterandll themwithhydraulicuid.

12.Ensurethattheltermountingareasareclean.

13.Screwtheltersonuntilthegasketscontactsthe mountingplates;thentightenthelteranadditional 1/2turn.

14.Fillthereservoirwithhydraulicuid.

Important:Useonlythehydraulicuids specied.Otheruidscouldcausesystem damage.

15.Installthereservoircap.Starttheengineanduseall ofthehydrauliccontrolstodistributehydraulicuid throughoutthesystem.Alsocheckforleaks;thenstop theengine.

16.Checktheuidlevelandaddenoughtoraiselevelthe leveltotheFullmarkonthedipstick.Donotoverll.

2.Openthefronthood.

3.Raisethemachineusingproperequipment.

WARNING

Raisingtherearoftheunitrelyingsolely onmechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingtheunittofall,which couldcauseinjuryordeath.

Do not

jacksforsupport.

Useadequatejackstandsorequivalent support.

relysolelyonmechanicalorhydraulic

CheckingtheHydraulicLinesand

G0221 19

Hoses

ServiceInterval:Every2years—Replacemovinghoses.

Drilling-uidPump Maintenance

Inspectthehydrauliclinesandhosesdailyforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Seekimmediatemedicalattentionifuidis injectedintoskin.

HydraulicSystemTestPorts

Thetestportsareusedtotestthepressureinthehydraulic circuits.ContactyourAuthorizedToroDealerforassistance.

Servicingthe Drilling-Fluid-PumpOil

Thedrilling-uidpumpisshippedwithoilinthecrankcase; however,checktheoillevelbeforeandafteryourststart theengine.

Thecrankcasecapacityis1.9L(2USqt).

Useonlyhigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4or

higher

•Oil:SAE30-weight,non-detergentoilabove0°C(32°F)

ToroPremiumEngineOilisavailablefromyourdealer.See thepartscatalogforpartnumbers.Also,refertotheEngine Operator'sManual,includedwiththemachine,forfurther recommendations.

CheckingtheDrilling-Fluid-PumpOil Level

ServiceInterval:Beforeeachuseordaily—Checkthe

drilling-uid-pumpoillevel.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Opentherearhood.

3.Removetheoildipstick(Figure111).

Figure111

1.Oil-llline

4.Ensurethattheoilisattheoil-lllineasshownin

G0221 18

G022139

G022140

Figure111.

Note:Iftheoilisbelowtheoil-llline,refertostep

8ofChangingtheDrilling-FluidPumpOil(page87)

andaddthenecessaryamountofoil.

ChangingtheDrilling-FluidPumpOil

ServiceInterval:Every500hours—Changethedrilling-uid

pumpoil.

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Opentherearhood.

3.Allowtheenginetocool.

4.Removethedrainplugandplaceadrainpanunderthe drain-plughole(Figure112).

PreparingtheDrilling-Fluid SystemforColdWeather

Preparethemachineasfollowsafterdrillingifthetemperature willbebelow0°C(32°F).

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Preparethemachinetocirculatetheantifreezeas follows:

A.Opentherearhood.

B.Placeadrainpanunderthedrillspindleforthe

leakedantifreeze(Figure113).

Figure112

1.Oil-llercap

2.Drainplug

3.Drainpan

5.Cleanthethreadsonthedrainplugandapply3layers ofPTFEsealingtape.

6.Allowalloftheoiltodrainfromdrainplugintothe oilpan(Figure112).

7.Installthedrainplug.

8.Removetheoil-llercap(Figure112)andadd approximately1.9L(2qt)ofoil,oruntiltheoilreaches theoil-lllineonthedipstickasshowninFigure111.

Figure113

1.Drillspindle2.Drainpan

C.Ensurethatthecapisinstalledonthedrilling-uid

pumpinlet(Figure114).

Figure114

1.Drilling-uidpumpinlet

D.Removethecapfromtheantifreezetankforthe

drilling-uidpump(Figure115).

G022141

Figure115

G022142

1.Antifreeze-tankcap2.Antifreezetank

E.Ensurethatthetankisfullofantifreeze(Figure

115).

3.Circulatetheantifreezeasfollows:

A.Opentheantifreezevalveonthefrontsideofthe

drilling-uidpump(thelowervalve)asshownin

Figure116.

Cleaning

CleaningwiththeSpray-Hose Attachment

ServiceInterval:Beforeeachuseordaily

Themachinecomeswithaspray-hoseattachmentthatyou canusetocleanthemachineandpipes.

Important:Donotsprayanyelectroniccomponentof themachineandensurethatthehoodisdownbefore cleaningthemachinewiththespray-hoseattachment.

Important:Iftheoutsidetemperatureisbelowfreezing, refertoPreparingtheDrilling-FluidSystemforCold

Weather(page87)beforecleaningthemachine.

Tousethespray-hoseattachment,performthefollowing procedure:

1.Parkthemachineonalevelsurface,stoptheengine, andremovetheignitionkey.

2.Ensurethatthespray-hoseattachmentswitchisinthe OFFposition(Figure117).

Figure116

1.Valveintheclosedposition2.Valveintheopenposition

B.StartthemachineandturnOnthedrilling-uid

pump.

C.Addantifreezetothetankasneeded(Figure115).

D.Whentheantifreezecomesoutofthedrillspindle

4.Turnthemachineoff.

5.Installthecapontotheantifreezetank(Figure115).

6.Closetheantifreezevalve(Figure116).

(Figure113),turnthepumpoff.

Figure117

1.Spray-hoseattachmentswitch(Offposition)

3.Opentherearhood.

4.Turnthedrilling-uidvalveclockwisetotheOFF position(Figure118).

7.Turnthedrilling-uidpumptotheONposition throughthedisplayscreen;refertotheMainDrill FunctionsDisplayedinthePressureScreeninthe SoftwareGuide.

8.Usingthespray-hoseattachment,holddownthelever andspraydownthemachineandpipes.

CleaningPlasticandResin

Figure118

1.Drilling-uidvalve(Offposition)

5.Connectthespray-hoseattachmenttothetting (Figure119).

Figure119

1.Fittingforthespray-hoseattachment(end)

Parts

Avoidusinggasoline,kerosene,paintthinner,etc.when cleaningplasticwindows,theconsole,theinstrumentcluster, themonitor,gauges,etc.Useonlywater,mildsoap,andasoft clothwhenyoucleantheseparts.

Usinggasoline,kerosene,paintthinner,etc.tocleanaplastic orresinpartwillcauseittodiscolor,crack,ordeform.

6.Turnthespray-hoseattachmentswitchtotheON position(Figure120).

Figure120

1.Spray-hoseattachmentswitch(Onposition)

Storage

1.Stoptheengineandremovethekey.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild detergentandwater.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,engine,hydraulic pumps,andmotors.

3.Servicetheaircleaner;refertoServicingthe

Air-CleaningSystem(page63).

4.Greasethemachine;refertoGreasingtheMachine

(page60).

5.Chargethebattery;refertoChargingtheBattery(page

73).

6.Checkandadjustthetracktension;refertoServicing

theTracks(page76).

7.Checkthecoolantbeforewinterstorage;referto

CheckingtheCoolingSystem(page43).

8.Preparethedrilling-uidpumpforcoldweather; refertoPreparingtheDrilling-FluidSystemforCold

Weather(page87).

9.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

11.Storethemachineinaclean,drygarageorstoragearea. Removethekeyfromtheignitionswitchandkeepitin amemorableplace.

12.Coverthemachinetoprotectitandkeepitclean.

Troubleshooting

Problem

Thestarterwillnotcrank.

Theenginecranks,butwillnotstart.

PossibleCauseCorrectiveAction

1.TheBATTERY-DISCONNECTswitchisin theOFFposition.

2.Theelectricalconnectionsare corrodedorloose.

3.Afuseisblownorloose.3.Correctorreplacethefuse.

4.Thebatteryisdischarged.

5.Therelayorswitchisdamaged.

6.Astarterorstartersolenoidis damaged.

7.Theinternalenginecomponentshave seized.

1.Anincorrectstartingprocedurewas used.

2.Thefueltankisempty .2.Fillthetankwithfreshfuel.

3.Thefuelshut-offvalveisclosed.3.Openthefuelshut-offvalve.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow.

9.Theaircleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Thefuelgradeisimproperforcold weatheruse.

12.Thereislowcompression.

13.Theinjectionnozzlesorpumpare malfunctioning.

14.TheETRsolenoidisbroken.

1.TurntheBATTERY-DISCONNECTswitch totheONposition.

2.Checktheelectricalconnectionsfor goodcontact.

4.Chargethebatteryorreplaceit.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

1.RefertoStartingandStoppingthe Engine.

4.Drainandushthefuelsystem,then addfreshfuel.

leaksatthefuelhoseconnectionsand ttingsbetweenthefueltankandthe engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).

11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelofthe propergradeforambienttemperature conditions.Youmayneedtowarmthe entiremachine.

12.ContactyourAuthorizedService Dealer.

13.ContactyourAuthorizedService Dealer.

14.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theenginestarts,butwillnotkeep running.

Theengineruns,butknocksormisses.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter .

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Thefuelgradeisimproperforcold weatheruse.

6.Thesparkarrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleednozzlesandcheckforairleaksat

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjectionpumptimingisincorrect.

7.Thereisexcessivecarbonbuild-up.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.

6.Cleanorreplacethesparkarrestor screen.

Dealer.

1.Drainandushthefuelsystem;add freshfuel.

2.RefertoEngineOverheats.

thefuelhoseconnectionsandttings betweenthefueltankandengine.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

8.ContactyourAuthorizedService Dealer.

Theenginewillnotidle.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter .

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thereislowcompression

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

Dealer.

7.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Thereisexcessiveblacksmokeinthe exhaust.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe radiator.

3.Thecrankcaseoillevelisincorrect.

4.Thereisexcessiveloading.4.Reducetheloadandusealower

5.Theincorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

1.Thereisexcessiveloading.1.Reducetheloadandusealower

2.Theaircleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.3.Drainthefuelsystemandrellwith

4.Theinjectionpumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleanthesidepanel screenswitheveryuse.

3.Fillordraintothefullmark.

groundspeed.

freshfuel.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

groundspeed.

speciedfuel.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Thereisexcessivewhitesmokeinthe exhaust.

Theenginelosespower.

1.Theenginetemperatureislow.

2.Theglowplugsareinoperative.

3.Theinjectionpumptimingisincorrect.

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Thecrankcaseoillevelisincorrect.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Theengineisoverheating.

6.Thesparkarrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Thereislowcompression

9.Thefueltankventisrestricted.9.ContactyourAuthorizedService

10.Theinjectionpumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.Checkthethermostat.

2.Checkthefuse,glowplugs,andwiring.

3.ContactyourAuthorizedService Dealer.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

2.Fillordraintothefullmark.

4.Drainandushthefuelsystem;add freshfuel.

5.RefertoEngineOverheats.

6.Cleanorreplacethesparkarrestor screen.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

8.ContactyourAuthorizedService Dealer.

Dealer.

10.ContactyourAuthorizedService Dealer.

11.ContactyourAuthorizedService Dealer.

Index

811.............................4,31–32

Accessories................................30

Addingdrillpipes..........................51

Addingfuel.................................41

Air-cleaningsystem

Checkingtheair-cleanerindicator.....65

Cleaningthedustvalve................64

Coverlatch..............................64

Installingthecover......................65

Removingthecover....................64

Servicing................................90

Servicingtheair-cleanercover........64

Servicingthelters.....................65

Antifreezetank

Drilling-uidsystem.....................88

Attachments...............................30

Auto-drill-speedcontrols..............23–24

Backreaming...............................52

Battery

Charging.................................90

Disconnectswitch......................43

Jump-starting...........................73

Safety.................................8,72

Servicing................................72

Battery-disconnectswitch................43

Beginning-of-bore-at-depthpoint.........34

Belt

Engine-drive

Adjustingtension.....................82

Checkingcondition...................81

Checkingtension.....................82

Bentblade.................................45

Bentoniteclay.............................48

Biodieselfuel (SeeFuel) Bits

Drill.......................................45

Blade

bent......................................45

Straight..................................45

Trianglepoint(rock)....................45

Bleedingthefuelsystem (SeePrimingthefuelsystem) Bore

Addingdrillpipes.......................51

Beginning-of,at-depthpoint...........34

Depth....................................34

Depthtable..............................34

Drilling...................................49

End-of,at-depthpoint..................34

Entry.....................................34

Determining...........................34

Entrypitch...............................34

Entryshaft...............................51

Exit.......................................34

Exiting...................................52

Horizontalshaft.........................52

Mapping.................................38

Markingandpreparing.................39

Obstacles................................34

Planning.............................32,34

Startingtherstpipe...................49

Steering.................................51

Boringtheentryshaft.....................51

Button

Engine-start.............................22

Engine-stop.....................22,28,74

Front

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Lower

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Rear

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Cam (SeePipecam)

Carbidestep-wingcutter..................52

Carriage (SeeDrillcarriage) Carriagepressure

Adjusting................................43

Castconepacker..........................52

Chargingthebattery......................90

Cleaning...............................88–89

Cleaningthecrankcaseventtube.......63

Coldweather

Preparation..............................90

Communicationlines

Safetyprecautions........................7

Connectingthereamerandproduct.....53

Controlpanel..............................22

Location.............................18,21

Rear.....................................27

Controls

Auto-drillspeed.....................23–24

Drillframe...............................28

Drillpendant.............................29

Drillinguid..........................25–26

Drivependant...........................43

Leftjoystick—ModeI...................23

Leftjoystick—ModeII..................24

Rightjoystick—ModeI.................25

Rightjoystick—ModeII.................26

Sectioncontents........................21

Stabilizer................................28

Stake-downlevers..................29,47

Coolant

Capacity.................................77

Checkingtheconcentration............79

Checkingthelevelintheradiator......78

Checkingthelevelinthereservior....78

Draining.................................79

Filling....................................80

Flushing.................................79

Specication............................77

Coolingsystem

Checkingtheconditionofcomponents79

Cleaning.................................79

Coolantconcentration

Checking..............................79

Coolantlevelintheradiator

Checking..............................78

Coolantlevelinthereservior

Checking..............................78

Draining.................................79

Filling....................................80

Flushing.................................79

Covers

Operator-controls.......................54

Crystallinesilica

Safetyprecautions......................32

Cylinderlock...............................59

Installing.................................59

Removing...............................59

Dangerzone

Drilling.....................................6

Driving.....................................5

Decals........................................9

DeployingtheZap-Alertsystem..........46

Depthtable................................34

Determiningtheboreentrypoint.........34

Dieselfuel (SeeFuel)

Safety......................................4

DirectionalDrilling

Concept.................................39

Disabledmachine

Moving...................................56

Drainingthefueltank.....................71

Drainingwater

Fuellter................................70

Fueltank................................71

Drillbits....................................45

Drillcarriage

Adjustingthepressure.................43

High-speedmovement.............25–26

Location.............................18,20

Pullrearward........................25–26

Thrustforward......................25–26

Drillframe

Controls.................................28

Drillhead

Installing.................................50

Setup....................................45

Steering.................................51

Drillpendant...............................29

Drillpipe

Adding...................................51

Loadingintothepipeholder...........41

Removing...............................54

Startingtherst.........................49

Wiper....................................53

Drillspindle

Location.................................20

Spinclockwise......................24–25

Spincounterclockwise..............24–25

Drill-frametiltlever........................28

Drill-pendantreceptacle..............27,29

Drilling......................................49

Addingdrillpipes.......................51

Directional

Concept...............................39

Entryshaft...............................51

Horizontalshaft.........................52

Settingup...............................45

Startingtherstpipe...................49

Steering.................................51

Drillingdangerzone.........................6

Drillinguid

Pump

Changingtheoil......................87

Checkingtheoillevel................86

Connectingtoauidsource.........48

Connectingtoanaturalwater

source............................49

Connectingtomixingsystem........48

Servicingtheoil......................86

Drillinguidcontrols...................25–26

Drillingsafety................................6

Drilling-uidsystem

Coldweatherpreparation..............90

Drilling-uid-pumpinlet

Location.................................19

Drivependant..............................43

Drive-directionjoystick....................28

Drive/drillswitch...........................22

Drive-pendantreceptacle.........27,29,43

Drive-speedswitch....................28–29

Drivingdangerzone.........................5

Drivingthemachine.......................43

Dustvalve

Cleaning.................................64

Electricstrikealarm (SeeZap-Alertsystem) Electricallines

Safetyprecautions...................7,32

Elevator (SeePipeelevator)

End-of-bore-at-depthpoint...............34

Engine

Coolingsystem.........................77

Drivebelt

Servicing..............................81

Jump-starting...........................73

KeySwitch..............................27

Oil

Changing.............................67

Checkingthelevel...................68

Oiliter

Changing.............................67

ServicingtheAir-cleaningsystem.....90

ServicingtheOilandFilter.............68

Sparkarrestor

Servicing..............................68

Speedswitch........................22,28

Startbutton..............................22

Starting..................................74

Stopbutton..........................22,28

Stopping.................................74

Valveclearance.........................68

Venttube (SeeCleaning)

Engine-heatinglight.......................27

Entrypitch.................................34

Entryshaft

Boring....................................51

Exit-sidelockout

Drill-enabledlight.......................22

Reciever.................................27

Reset....................................22

Resetlight...............................22

Resetswitch............................22

System..................................27

Transmitter..............................27

Exit-side-lockoutSystem

Reciever.................................27

System..................................27

Transmitter..............................27

Exitingtheground.........................52

Fiber-opticlines

Safetyprecautions........................7

Filter

Air-cleaner...............................65

Fuel

Drainingwater........................70

Hydraulic-uidreturn

Changing.............................84

Hydraulic-pressure

Changing.............................84

Fluid

Hydraulic

Changing.............................85

Checking..............................83

Returnlter...........................84

Servicing..............................83

Specications.........................83

Fluid-pumpswitch.........................27

Flushingthecoolingsystem..............79

Flutedreamer..............................52

Frame

Location.............................18,20

Frontbutton

Leftjoystick..........................23–24

Rightjoystick........................25–26

Fronthood

Location.................................18

Opening.................................70

Fuel

Adding...................................41

Checkinglinesandconnections.......71

Filter

Drainingwater........................70

Fuellters

Replacing.............................70

Priming..................................71

Safety......................................4

Safetyprecautions......................41

Tank

Drainingandcleaning................71

Drainingwater........................71

Tankcapacity...........................41

Gaslines

Safetyprecautions...................7,32

Gearboxdrive

Changingtheoil........................75

Checkingtheoil.........................75

Greasingthemachine....................60

Gripper (SeePipegripper) (SeePipergripper)

Ground-strike-resetswitch................22

Groundingstake

Storage..................................40

Hardhat......................................4

Hearingprotection...........................4

Height......................................30

Hood

Front

Location...............................18

Opening.............................58,70

Rear

Location...............................18

HorizontalDirectionalDrilling (SeeDirectionalDrilling)

Horizontalshaft

Boring....................................52

Hydraulicuid

Changing................................85

Checking................................83

Returnlter

Changing.............................84

Servicing................................83

Specications...........................83

Hydraulicsystem

Linesandhoses

Checking..............................86

Testports................................86

Hydraulic-pressurelter

Changing................................84

Indicator

Air-cleaner...............................65

Ingnitionswitch............................27

Initialplanning.............................32

Inspectingthejobsite.....................32

Installingthedrillhead....................50

Jobsite

Inspecting...............................32

Preparation..............................39

Joystick

Drive-direction..........................28

Left

Location...............................21

ModeI.................................23

ModeII................................24

Right

Location...............................21

ModeI.................................25

ModeII................................26

Jump-startingthemachine...............73

Labels (SeeDecals) Latch

Operator-platform.......................21

Leadbar

Installing.................................50

Removing...............................54

Leftjoystick

Location.................................21

ModeI...................................23

ModeII..................................24

Left-stabilizerlever........................28

Length......................................30

Lever

Drill-frametilt............................28

Left-stabilizer............................28

Right-stabilizer..........................28

Stake-down.........................29,47

Lifejacketpendant (SeeDrillpendant) Lifter (SeePipeelevator)

Liftingthemachine........................56

Light

Drill-enabled

Exit-sidelockout......................22

Engine-heating..........................27

Receiver-battery-status................22

Reset

Exit-sidelockout......................22

Transmitter-battery-status..............22

Lightsswitch...............................22

Loadingdrillpipes.........................41

Loadingthemachine

Unloadingthemachine.................43

Lowerbutton

Leftjoystick..........................23–24

Rightjoystick........................25–26

Lowerwrench

Close................................23,26

Location.................................20

Open.................................23,26

Lubrication.................................60

Magazine (SeePipeholder)

Maintenance...............................57

Battery...................................72

Belt.......................................81

Coolingsystem.........................77

Drilling-uidpump......................86

Drivesystem............................74

Electricalsystem........................72

Engine...................................63

Fuelsystem.............................69

Hydraulicsystem.......................83

Lubrication..............................60

Premaintenanceprocedures...........58

Safety......................................8

Schedule................................57

Tracks...................................90

Mappingthebore..........................38

Mixingsystem.............................48

ModeI

Leftjoystick..............................23

Rightjoystick............................25

ModeII

Leftjoystick..............................24

Rightjoystick............................26

ModelandSerialPlate

Location...................................2

ModelNumber

Location...................................2

Monitor

Location.................................21

Movingadisabledmachine..............56

Movingthemachine.......................43

Mud (SeeDrillinguid)

Noiseinformation............................8

Number

ModelandSerial

Location.................................2

Obstacles..................................34

Oil

Changing................................67

Checkingthelevel......................68

Drilling-uid-pump......................86

Engine...................................68

Gearboxdrive

Changing.............................75

Checking..............................75

Planeterydrive

Changing.............................75

Checkingthelevel...................74

OilFilter

Changing................................67

One-CallSystemDirectory........4,31–32

Openingthefronthood...................70

Openingtherearhood....................58

Operation..................................31

Operatorplatform.........................21

Location.................................18

Operatorseat

Location.................................18

Operator-controlscovers.................54

Operator-platformlatch...................21

Operator-presenceswitch............28–29

Pedestriansafetybar

Lowering.................................45

Pendant

Drill.......................................29

Drive.....................................43

Pipe

Adding...................................51

Flexibility................................34

Removing...............................54

Startingtherst.........................49

Utilityproduct

Connectingtoareamer..............53

Wiper....................................53

Pipecam

Rotate...............................23–24

Sensor-failureoverride.............23–24

Pipeelevator

Lower................................23,26

Raise................................23,26

Pipegripper

Close................................23–24

Extend...............................23–24

Open.................................23–24

Retract...............................23–24

Pipeholder

Loading..................................41

Location.................................19

Pipeloader

Enablecontrols.....................23–24

Pipemagazine (SeePipeholder) Pipewiper

Location.................................20

Pipes

Loadingintothepipeholder...........41

Pitch

Settingthethrustframe................47

Planetarydrive

Changingtheoil........................75

Checkingtheoillevel...................74

Oilspecicationandcapacity..........74

Planning

Initial.....................................32

Planningtheborepath....................34

Plate

Stake-down

Location...............................19

Platform

Operator.................................21

Latch..................................21

Preparation

Safety......................................4

Preparingfordrilling.......................45

Preparingthejobsiteandmachine......39

Primingthefuelsystem...................71

Product

Connectingtoareamer................53

Productoverviewillustration

Leftside.................................19

Rightside................................18

Topview.................................20

Productsafetydecals.......................9

Pullback................................52,54

Pump

Drillinguid

Connectingtoauidsource.........48

Connectingtoanaturalwater

source............................49

Connectingtomixingsystem........48

Drilling-uid

Changingtheoil......................87

Checkingtheoillevel................86

Servicingtheoil......................86

Inlet

Location...............................19

Reamer

Carbidestep-wingcutter...............52

Castconepacker.......................52

Connecting..............................53

Fluted....................................52

Removing...............................54

Rearbutton

Leftjoystick..........................23–24

Rightjoystick........................25–26

Rearcontrolpanel.........................27

Rearhood

Location.................................18

Opening.................................58

Receiver-battery-statuslight..............22

Receptacle

Drill-pendant........................27,29

Drive-pendant...................27,29,43

Removingdrillpipes......................54

Removingthelastpipe...................54

Removingthereamer.....................54

Replacingthefuellters..................70

Rightjoystick

Location.................................21

ModeI...................................25

ModeII..................................26

Right-stabilizerlever......................28

Rockblade (SeeTrianglepointblade)

Safeattire....................................4

Safety

Battery................................8,72

Clothing....................................4

Communicationlines.....................7

Crystallinesilica.........................32

Decals.....................................9

Drilling.....................................6

Drillingdangerzone......................6

Driving.....................................5

Drivingdangerzone......................5

Electricallines........................7,32

Fiber-opticlines...........................7

Fuel...................................4,41

Gaslines.............................7,32

General....................................4

Hardhat...................................4

Hearingprotection........................4

Maintenance..............................8

Noiseinformation.........................8

Operation..................................4

Preparation................................4

Safetyglasses............................4

Storage....................................8

Training....................................4

Utilitylines...............................31

Waterlines................................7

Zap-Alertsystem

Deploying.............................46

SafetyAlertSymbol......................2,4

Safetybar

Location.................................19

Safetyglasses...............................4

Seat

Location.................................18

SerialNumber

Location...................................2

Servicingthetracks.......................90

Settingupfordrilling......................45

Sonde......................................45

Temperature.............................52

Sondehousing............................45

Sparkarrestor

Servicing................................68

Specications..............................30

Spindle (SeeDrillspindle) Spray-hoseattachment

Cleaningwith............................88

Spreaderbar

Liftingthemachine.....................56

Stabilizer

Location.............................18–19

Stabilizercontrols.........................28

Stabilizerlevers...........................28

Stabilizers

Lowering.................................47

Stake-downcage

Location.................................19

Stake-downlevers........................29

Stake-downplate..........................47

Location.................................19

Startingtheengine........................74

Startingtherstpipe......................49

Steeringthedrillhead.....................51

Stoppingtheengine.......................74

Storage.....................................90

Safety......................................8

Straightblade..............................45

Switch

Battery-disconnect......................43

Drive/drill................................22

Drive-speed.........................28–29

Engine,key..............................27

Engine-speed.......................22,28

Fluid-pump..............................27

Ground-strike-reset.....................22

Lights....................................22

Operator-presence.................28–29

Reset

Exit-sidelockout......................22

Toggle

Leftjoystick.......................23–24

Rightjoystick.....................25–26

Symbol

SafetyAlert.............................2,4

Temperature

Sonde....................................52

TestingtheZap-Alertsystem.............39

Threadjointcompound

Applicator................................54

Applicatornozzle

Adjusting..............................54

Filling....................................55

Sprayvolume

Adjusting..............................55

Thrustframe

Location.............................18,20

Lowering.................................47

Settingthepitch.........................47

Tie-downpoints...........................44

TJC

Threadjointcompound.................54

Toggleswitch

Leftjoystick..........................23–24

Rightjoystick........................25–26

Track

Location.................................18

Trackingsystem...........................45

Tracks

Servicing................................90

Tension

Loosening.............................77

Tightening............................76

Traileringthemachine....................43

Training

Safety......................................4

Tramming (SeeDrivingthemachine) Transmitter (SeeSonde)

Transmitter-battery-statuslight...........22

Tread-jointcompound

Applicationcontrols.................25–26

Trianglepointblade.......................45

Trigger

Leftjoystick..........................23–24

Rightjoystick........................25–26

Troubleshooting...........................91

Upperwrench

Close................................23–24

Location.................................20

Open.................................23–24

Rotate...............................23–24

UsingtheTJCapplicator.................54

Utilitylines

Connectingtoareamer................53

Safetyprecautions......................31

UtilityLines

Marking

811.............................4,31–32

Colorcodes(USandCanada)........7

One-CallSystemDirectory...4,31–32

Valveclearance...........................68

Venttube

Cleaning.................................63

Vibrationinformation........................8

Waterasdrillinguid......................49

Waterlines

Safetyprecautions........................7

Weight......................................30

Width.......................................30

Wiper

Pipe......................................53

Location...............................20

Wire

Connectingtoareamer................53

Wrench

Enablecontrols.....................23–24

Lower

Close..............................23,26

Location...............................20

Open..............................23,26

Upper

Close..............................23–24

Location...............................20

Open..............................23–24

Rotate.............................23–24

Zap-Alertsystem.......................7,32

Deploying................................46

Ground-strike-resetswitch.............22

Groundingstake

Storage...............................40

Strobe

Location...............................18

Tester....................................39

Testing...................................39

Notes:

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308T oroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia74954116120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

TheToroUndergroundWarranty

ALimitedWarranty

Underground

Equipment

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourToroUnderground Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Whereawarrantableconditionexists,wewillrepairtheProduct atnocosttoyouincludingdiagnostics,labor ,andparts. ThefollowingwarrantyappliesfromthedatetheProductisdeliveredtothe originalretailpurchaserorrentalowner.

ProductsWarrantyPeriod

EnginePoweredUnits&FluidMixers

AllSerializedAttachments RockHammer6months Engines

1yearor1000operatinghours, whicheveroccursrst 1year

Throughenginemanufacturers: 2yearsor2000operatinghours, whicheveroccursrst

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou purchasedtheProductassoonasyoubelieveawarrantablecondition exists.IfyouneedhelplocatingaUndergroundDealer,orifyouhave questionsregardingyourwarrantyrightsorresponsibilities,youmay contactusat:

ToroCustomerCare ToroWarrantyCompany

811 1LyndaleAvenueSouth

Bloomington,MN55420-1196 TollFreeat855-493-0088(U.S.Customers) 1-952-948-4318(InternationalCustomers)

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto:brakes,lters,lights, bulbs,belts,tracksortires,diggingteeth,diggingbooms,digging,

drive,ortrackchains,trackpads,drivesprockets,idlers,rollers, blades,cuttingedges,orothergroundengagingcomponents.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.

•Haulingexpenses,traveltime,mileage,orovertimeassociatedwith

transportingproducttotheauthorizedT orodealer.

Parts

Partsscheduledforreplacementasrequiredmaintenanceinthe Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Partsreplacedunderthiswarrantyare coveredforthedurationoftheoriginalproductwarrantyandbecomethe propertyofT oro.T orowillmakethenaldecisionwhethertorepairany existingpartorassemblyorreplaceit.Toromayuseremanufacturedparts forwarrantyrepairs.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroUndergroundDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty obtainingguaranteeinformation,contacttheToroimporter.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0292RevB

Toro 23800A, 23800C, 23800TE, 23800W Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Attachments/Accessories

Operation

GatheringSiteInformation

FinishingtheJob

GreasingtheMachine

CleaningwiththeSpray-Hose Attachment

Storage

Troubleshooting