Toro 23800A, 23800C, 23800TE, 23800W Operator's Manual

FormNo.3402-253RevA

2024DirectionalDrill

ModelNo.23800A—SerialNo.315000001andUp ModelNo.23800C—SerialNo.315000001andUp ModelNo.23800TE—SerialNo.315000001andUp ModelNo.23800W—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3402-253*A

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactT orodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Forradiofrequencycomplianceinformation,referto

Compliance Statement Addendum

your

thatpertains

toyourcountry.

Labeledpowerratingsaresuppliedbytheenginemanufacturer inaccordancewithSAEtestingandgross/netpowerrating standards(J1940,J1995,J1349).

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

Introduction

Thismachineisadirectionaldrillintendedforunderground drillingandpullbackoperationforutilitylinesincluding: electrical,gas,communication,water,etc.Itisdesignedto operateawidevarietyofattachmentseachofwhichperform aspecializedfunction.

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................8

NoiseandVibrationLevels.......................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................18

Controls...............................................................21

OperatorPlatform..............................................21

ControlPanel.....................................................22

LeftJoystick—ModeI.........................................23

LeftJoystick—ModeII........................................24

RightJoystick—ModeI.......................................25

RightJoystick—ModeII......................................26

RearControlPanel..............................................27

DrillFrameandStabilizerControls........................28

DrivePendant....................................................28

DrillPendant......................................................29

Stake-DownLevers.............................................29

Specications........................................................30

Attachments/Accessories........................................30

Operation....................................................................31

UnderstandingHorizontalDirectionalDrilling

........................................................................31

GatheringSiteInformation......................................32

PlanningtheBorePath............................................34

PreparingtheJobSiteandtheMachine......................39

DrillingtheBore....................................................49

BackreamingandPullback.......................................52

FinishingtheJob....................................................54

UsingtheTJCApplicator........................................54

MovingaDisabledMachine.....................................56

Maintenance.................................................................57

RecommendedMaintenanceSchedule(s)......................57

PremaintenanceProcedures........................................58

OpeningtheFrontHood.........................................58

OpeningtheRearHood..........................................58

UsingtheCylinderLock..........................................59

Lubrication...............................................................60

GreasingtheMachine.............................................60

EngineMaintenance..................................................63

CleaningtheCrankcase-VentTube............................63

ServicingtheAir-CleaningSystem............................63

ServicingtheEngineOilandFilter............................66

AdjustingtheValveClearance..................................68

ServicingtheSparkArrestor(IfEquipped).................68

FuelSystemMaintenance...........................................69

DrainingWaterfromtheFuelFilter...........................69

DrainingWaterfromtheFuelTank...........................69

PrimingtheFuelSystem..........................................70

ReplacingtheFuelFilters.........................................70

CheckingFuelLinesandConnections.......................71

DrainingandCleaningtheFuelTank.........................71

ElectricalSystemMaintenance....................................72

ServicingtheBattery...............................................72

ChargingtheBattery...............................................73

Jump-StartingtheMachine......................................73

DriveSystemMaintenance.........................................74

CheckingtheOilLevelforthePlanetary

Drive................................................................74

ChangingtheOilforthePlanetaryDrive....................75

CheckingtheOilfortheGearboxDrive.....................75

ChangingtheOilfortheGearboxDrive.....................75

ServicingtheTracks................................................76

CoolingSystemMaintenance......................................77

CheckingtheCoolantLevelintheReservoir...............78

CheckingtheCoolantLevelintheRadiator................78

CheckingtheConditionofCooling-System

Components......................................................79

CheckingtheConcentrationoftheCoolant................79

CleaningtheCoolingSystem....................................79

BeltMaintenance......................................................81

ServicingtheEngine-DriveBelt................................81

HydraulicSystemMaintenance....................................83

ServicingtheHydraulicFluid...................................83

Drilling-uidPumpMaintenance.................................86

ServicingtheDrilling-Fluid-PumpOil.......................86

PreparingtheDrilling-FluidSystemforCold

Weather.............................................................87

Cleaning...................................................................88

CleaningwiththeSpray-HoseAttachment.................88

CleaningPlasticandResinParts................................89

Storage........................................................................90

Troubleshooting...........................................................91

Index..........................................................................94

Safety

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.

Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthis

Man ual

madebyeitherthemanufactureroranAuthorizedToro Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.

Important:Beforeoperatinginanareawith high-voltagelinesorcables,contacta“One-Call SystemDirectory”service.IntheUSA,call811or yourlocalutilitycompany .Ifyoudonotknowyour localutilitycompany’sphonenumber,callthenational number(USAandCanadaonly)at1-888-258-0808.Also, contactanyutilitycompaniesthatarenotparticipants ofthe“One-CallSystemDirectory”service.Please refertoDrillingNearUtilityLines(page6)formore information.

.Modicationstothismachineshouldonlybe

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotread English,itistheowner'sresponsibilitytoexplainthis materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

Operator’ s

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,electricallyinsulatedsafetyshoes (rubberboots),electricallyinsulatedgloves,andhearing protection.

Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromthemachine beforeuse.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatewhilechildren,pets,oruntrainedpeople

arenearby.

•Donotoperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

•Ensurethatallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Ensurethatyouwearelectricallyinsulatedsafetyboots

andgloves.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenundertheinuence

ofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

DrivingSafety

G021 118

Youdrivethemachinetoandfromtheworksitewiththeuse ofatetheredremote.Whendrivingthemachine,observethe followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Thefollowingillustrationdisplaysthesafedistancethatall individualsmustmaintainwhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

2.Operator4.2.4m(8ft)safetydistance

3.Turning-radiuscenter

DrillingSafety

G021 117

•Alwayslowerthesafetybarbeforedrilling(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation ordeath.AlwaysengagetheExit-sideLockoutbefore anyoneapproachesthefrontofthemachine,bit,reamer, orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine whereapersonisexposedtotheriskofinjury.Thisproximity includeswhereapersoncanbereachedbyoperational movementofthemachine,itsworkingdevices,auxiliary equipment,orswinging/fallingequipment.

Note:Thedangerzonedenestheamountofspace neededforsafedrillingoperation,includingmovementof thecarriage.

Thefollowingillustrationdisplaysthesafedistancethatmust bekeptbyallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Safetybar

DrillingNearUtilityLines

Whenworkingnearburiedutilitylines,safetyprecautions mustbetaken.

UtilityLineColor

GasLineSafety

Refertothefollowingtablefortheproperutilitylineandthe correspondingutilitylinecolor(USAandCanada).

UtilityLine

ElectricRed

Telecommunication,alarmorsignal, cables,orconduit

Naturalgas,oil,steam,petroleum,or othergaseousorammablematerial

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,and slurrylines

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

UtilityLineColor

Orange

Yellow

Purple

ElectricalLineSafety

WARNING

Donotleavetheseatofthemachineifthemachine ischargedwithelectricity .

WARNING

Ifyoudamageagasline,animmediateexplosion andrehazardcouldoccur.Leakinggasisboth ammableandexplosiveandmaycauseserious injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

Ifyouleavetheseatofthemachineortouch anypartofthemachinewhenitischargedwith electricity,seriousinjuryordeathcouldresult.

Intheeventofanelectricstrikethatchargesthemachine,the Zap-AlertElectricStrikealarmsystemwillsoundforaslong asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility authoritiestosecuretheareainthecasethatthemachineis chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety, considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleavethe seatofthemachine.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

CAUTION

Ifyoudamagetheber-opticcableandlookinto theexposedhighly-intenselight,youmayharm youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto beanelectricstrike.

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.W aitforallmovementtostopbeforeadjusting, cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;donotuse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobe

intheraisedposition,securetheframeintheraised positionwiththehydrauliccylinderlock;refertoUsing

theCylinderLock(page59).

•Keepnutsandboltstight.

NoiseandVibrationLevels

WARNING

Theoperatormustwearhearingprotectionwhen operatingthemachine.Failuretowearhearing protectionmaycausehearingimpairment.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof92 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN791.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof113dBA, whichincludesanUncertaintyValue(K)of3.75dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO4871.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.

VibrationLevel

Measuredvibrationlevelforrighthand=0.3m/s

Measuredvibrationlevelforlefthand=0.8m/s

Measuredvibrationlevelforwholebody=0.17m/s

UncertaintyValue(K)=0.08m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO20643.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine movement.

1.ReadtheOperator'sManual.

114-9600

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe

engine.

117-2718

125-6110

1.Crushinghazard—donotstandunderanypartofthe machine.

125-1641

1.Forwardleft

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

6.Forwardright

10.Reverseright

125-1645

1.Pullbackdrillcarriage6.Wrenchcontrolson

2.Reverselefttrack

3.Forwardlefttrack

4.Forwarddrillcarriage9.Reverserighttrack

5.Drilluidpumpon

7.Drillspindleclockwisespin

8.Forwardrighttrack

10.Drillspindle counterclockwisespin

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet away.

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis activatedbyapowerstrike,donotleavetheoperator’s positionortouchthegroundandthemachineatthesame time;themachinewillbeenergizedwithelectricalpower.

125-6114

1.Storedenergyhazard—donotusetools;readthe Operator’sManual.

125-6111

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

3.Stakespin counterclockwise

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

counterclockwise

8.Stakedown

10.Rightstake

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming maintenance.

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone isintheoperator’sposition.

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s Manual.

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

125-6117

1.Fallinghazard—donotstandonthemachinewhileitis moving.

125-6120

1.Raisedrillcarriage

2.Lowerdrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

4.Lowerleftstabilizer

6.Lowerrightstabilizer

125-6121

1.Engine—heatinglight5.Fluidpumpon

2.Engine—stop

3.Engine—run7.Drill-pendantreceptacle

4.Engine—start8.Drive-pendantreceptacle

6.Fluidpumpoff

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupperandlower wrenches.

1.Piperow

125-6122

1.Warning—readthe Operator’sManual.

2.Explosionhazard; electricalshock hazard—donotdigbefore callinglocalservices.

3.Presstoapplytread-joint compound.

4.Pressandholdfor maximumdrillinguid pressure;releasetostop theow .

5.Presstoturnthe drilling-uidpumpon oroff.

125-6125

6.Pressandholdtomove

7.ModeI—spindrillspindle

8.ModeI—spindrillspindle

9.Thrustthedrillcarriage

10.Pullthedrillcarriage

thedrillcarriageathigh speedupordownthedrill frame.

clockwise.ModeII—left triggerpressed,openthe lowerwrench;lefttrigger released,raisethepipe elevator.

counterclockwise.Mode II—lefttriggerpressed, closethelowerwrench; lefttriggerreleased,lower thepipeelevator .

forward.

rearward.

125-6126

1.Entanglementhazard—keepawayfrommovingparts.

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom movingparts.

1.Highpressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.

125-6128

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

125-6140

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

125-6131

1.Warning—stayatleast3m(10ft)awayfromthemachine.

125-6137

125-6694

1.Tie-downpoint

125–8483

125-8473

1.Hydraulicuid;readtheOperator’sManual.

1.Explosionhazard—wear eyeprotection.

2.Causticliquid/chemical burnhazard—rinse affectedareaandseek medicalassistance.

3.Firehazard—keepopen amesaway.

4.Poisonhazard—donot tamperwiththebattery.

125-6113

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.

3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore

shieldsinplace.

callinglocalutilities.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft) awayfromthesidesofthemachine.

125-6112

1.Exit-sidelockout—resetlight

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Receiver-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

6.ResetZap-Alertsystem

7.Zap-Alertsystemtriggered

8.Unlockexit-sidelockout

9.Resetexit-sidelockout

10.Engagedrivemovementandsetupfunctions

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

13.Worklights

14.Worklights—Off

18.ModeI—lefttriggerreleased,extendspipegrippertoward drillframe;lefttriggerpressed,openslowerwrench.Mode II—spindrillspindleclockwise.

19.ModeI—lefttriggerreleased,extendspipegrippertoward pipeholder;lefttriggerpressed,closeslowerwrench.Mode II—spindrillspindlecounterclockwise.

20.ModeI—lefttriggerreleased,lowerspipeelevator;lefttrigger pressed,opensupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowarddrillframe;lefttriggerpressed, opensupperwrench.

21.ModeI—lefttriggerreleased,raisespipeelevator;lefttrigger pressed,closesupperwrench.ModeII—lefttriggerreleased, extendspipegrippertowardpipeholder;lefttriggerpressed, closesupperwrench.

22.Withtriggerreleased,rockforwardtorotatepipeloader towardpipecam,rockbackwardtorotatepipeloadertoward drillframe.

23.Withtriggerreleased,upperbuttonclosespipegripper,lower buttonopenspipegripper.

counterclockwisetoloosenajoint;rockrearwardtorotatethe upperwrenchclockwisetotightenajoint.

thepreviouslysetauto-drillspeed;pressandholdthefront buttontoincreasetheauto-drillspeed;pressandholdthe rearbuttontodecreasetheauto-drillspeed.

ProductOverview

Figure5

1.Drillcarriage6.Fronthood

2.Zap-alertstrobe7.Rightstabilizer

3.Operatorseat

4.Controlpanel9.Thrustframe

5.Track

8.Rearhood

Figure6

1.Stake-downcage

2.Pipeholder

3.Safetybar7.Stake-downplate

4.Drilling-uid-pumpinlet

5.Rear-controlpanel

6.Leftstabilizer

Figure7

1.Thrustframe

2.Drillcarriage5.Lowerwrench

3.Drillspindle6.Pipewiper

4.Upperwrench

Controls

Refertothefollowingsectionsfortheappropriatemachine controls:

•OperatorPlatform

•Monitor

•ControlPanel

•LeftJoystick—ModeI

•LeftJoystick—ModeII

•RightJoystick—ModeI

•RightJoystick—ModeII

•Exit-Side-LockoutSystem(StandardRange)

•Exit-Side-LockoutSystem(LongRange)

•RearControlPanel

•DrillFrameandStabilizerControls

•DrivePendant

•DrillPendant

•Stake-DownLevers

Operator-ControlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse weatherconditions,suchasrain,wind,sunlight,etc.Remove thembeforeusingthemachineandreplacethembefore leavingthemachinefortheday .Eachcoverissecuredwith2 screwsasshowninFigure9.

•Battery-DisconnectSwitch

OperatorPlatform

Theoperatorplatform,locatedontheright,frontcornerof themachine,containsmostofthecontrolsyouusetooperate thedrillingfunctionsofthemachine.

Figure8

Figure9

1.Screws2.Covers

Operator-PlatformLatch

Theoperatorplatformswingsoutawayfromthemachine, makingroomforyoutosit.Ithas4positions:travel(swung allthewayintothemachine),full-out,and2intermediate positions.ReturntheplatformtotheTRA VELpositionbefore movingthemachine.

Toreleasetheplatformandswingitoutorin,pressdownon therearplatformlatch(Figure10).

1.Operatordisplay

2.Leftcontrolpaneland joystick

3.Rightjoystick

Figure10

1.Rearplatformlatch

Toreleasetheplatformandswingitoutorin,pressuponthe

g0 28 900

frontplatformlatch(Figure11).

Figure11

1.Frontplatformlatch

Exit-SideLockout—Drill-enabledLight

Thislight(Figure12)illuminatesgreenwhenthe exit-side-lockoutfeaturehasbeenturnedoffandresetand themachineisreadytodrill.

Exit-SideLockout—ResetSwitch

Pressthisswitch(Figure12)toenabledrillingoperationwhen theresetlightilluminates.

Transmitter-Battery—StatusLight

Thislight(Figure12)illuminatesredwhenthebatteryon theexit-side-lockouttransmitteristoolowtotransmit.Stop drillingoperationsandxtheproblemwiththetransmitter beforecontinuing.

Engine-StartButton

Pressthisbutton(Figure12)tostarttheengine.Thekey switchontherear,controlpanelmustbeintheONposition.

ControlPanel

Figure12

1.Engine-stopbutton

2.Exit-sidelockout—reset light

3.Exit-side lockout—drill-enabled light

4.Receiver-battery-status light

5.Engine-startbutton10.Engine-speedswitch

6.Ground-strike-resetswitch

7.Exit-side-lockout—reset switch

8.Drive/drillswitch

9.Lightsswitch

Engine-StopButton

Pressthisbutton(Figure12)toimmediatelystoptheengine andalldrillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.

Ground-Strike-ResetSwitch

Pressthisswitch(Figure12)toresettheZap-Alertsystem afteragroundstrikehasoccurredandbeenxed;referto

DeployingtheZap-AlertSystem(page46).

Drive/DrillSwitch

Pressthetopofthisswitch(Figure12)toenablethedriveand setupcontrolsorthebottomtoenabledrillandpipe-loader functions.

LightsSwitch

Pressthetopofthisswitch(Figure12)toturnthemachine lightsonorthebottomtoturnthemoff.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

Exit-SideLockout—ResetLight

Thislight(Figure12)illuminatesyellowwhentheexit-side lockoutfunctionisturnedoffonexit-side-lockouttransmitter, indicatingthatyoumayresetthesystem.

•Releasetheswitchtomaintainthecurrentenginespeed.

LeftJoystick—ModeI

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FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure13

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Intheeventofasensorfailure,usethisbuttontooverridethe pipecampresetsandmanuallymovethecam.Onlyoperate inthismodeifabsolutelynecessary;youcoulddamagethe pipecamorpipesifyoudonotalignthemcorrectly.Ifthe sensorfails,contactyourAuthorizedToroDealerforrepair.

Joystick—Forward

•Lefttriggerpressed—closesthelowerwrench.

•Lefttriggerreleased—retractsthepipegrippertoward

thepipeholder.

Joystick—Rearward

•Lefttriggerpressed—opensthelowerwrench.

Trigger

Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.

•Pressthetriggertoenablethewrenchcontrols.

•Releasethetriggertoenablethepipeloadercontrols.

ToggleSwitch

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

Joystick—Left

•Lefttriggerpressed—openstheupperwrench.

•Lefttriggerreleased—lowersthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench.

•Lefttriggerreleased—raisesthepipeelevator.

LeftJoystick—ModeII

g021833

FrontButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure14

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

•Lefttriggerpressed—pressthisbuttontoresumethe

previouslysetauto-drillspeed.Pressandholdthisbutton toincreasetheauto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoclosethepipe

gripper.

RearButton

•Lefttriggerpressed—pressthisbuttontosettheauto

drillspeed.Pressandholdthisbuttontodecreasethe auto-drillspeed.

•Lefttriggerreleased—pressthisbuttontoopenthepipe

gripper.

LowerButton

Joystick—Forward

Pushthejoystickforwardtospinthedrillspindle counterclockwise.

Joystick—Rearward

Pullthejoystickrearwardtospinthedrillspindleclockwise.

Trigger

Joystick—Left

•Lefttriggerpressed—openstheupperwrench.

Thetriggerchangestheotherjoystickcontrolsfrompipe loadercontrolstowrenchoperationcontrols.

•Lefttriggerreleased—extendsthepipegrippertoward

thedrillframe.

•Pressthetriggertoenablethewrenchcontrols.

•Releasethetriggertoenablethepipeloadercontrols.

Joystick—Right

•Lefttriggerpressed—closestheupperwrench.

ToggleSwitch

•Lefttriggerreleased—retractsthepipegrippertoward

•Lefttriggerpressed—rocktheswitchforwardto

rotatetheupperwrenchclockwisetoloosenajoint; rocktheswitchrearwardtorotatetheupperwrench counterclockwisetotightenajoint.

•Lefttriggerreleased—rocktheswitchforwardtorotate

thepipecamouttowardsthepipeloader;rocktheswitch rearwardtorotatethepipecamtowardsthedrillframe.

thepipeholder.

RightJoystick—ModeI

g021833

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.There are2controlmodes:ModeIandModeII;refertothe Control-SelectScreenintheSoftwareGuideforinformation onsettingthecontrolmode.

Figure15

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

Pushthejoysticklefttospinthedrillspindleclockwise.

Joystick—Right

Pushthejoystickrighttospinthedrillspindle counterclockwise.

ToggleSwitch

Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.

FrontButton

Pressthisbuttontoapplytread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.

RightJoystick—ModeII

g021833

LowerButton

Note:Thejoystickcontrolsvarydependingonthecontrol

modeyouselectwhenpoweringupthemachine.Thereare2 controlmodes:ModeIandModeII;refertoControl-Select ScreenintheSoftwareGuideforinformationonsettingthe controlmode.

Figure16

1.Joystick—moveleft

2.Joystick—moveforward

3.Joystick—moverearward8.Lowerbutton

4.Joystick—moveright9.Trigger

5.Toggleswitch

6.Frontbutton

7.Rearbutton

Pressthisbuttontoturnthedrilling-uidpumponoroff.

Trigger

Pressandholdthetriggertomovethedrillcarriageathigh speedupordownthedrillframe.

Joystick—Forward

Pushthejoystickforwardtothrustthedrillcarriageforward.

Joystick—Rearward

Pullthejoystickrearwardtopullthedrillcarriagerearward.

Joystick—Left

•Lefttriggerpressed—opensthelowerwrench.

•Lefttriggerreleased—raisesthepipeelevator.

Joystick—Right

•Lefttriggerpressed—closesthelowerwrench.

•Lefttriggerreleased—lowersthepipeelevator.

ToggleSwitch

Rocktheswitchforwardtoincreasetherateofowofthe drillinguid;rocktheswitchrearwardtodecreasetherate ofowofthedrillinguid.

Note:Beforeusingthisfeatureyoumustrstturnon thedrilling-uidpumpusingthelowerbuttonontheright joystick.

FrontButton

Pressthisbuttontoapplytread-jointcompound.

RearButton

Pressandholdthisbuttonformaximumdrillinguid pressure;usethistoquicklyllthepipewithdrillinguid afteraddingorremovingapipe.Releasethebuttontostop theoworreturntothepreviouslysetowrate.

Exit-Side-LockoutSystem(Standard

g021837

G0221 15

Range)

Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.

Exit-Side-LockoutSystem(Long Range)

Theexit-side-lockoutsystemprovidestheindividualsworking aroundthemachinewithameanstodisablethedrillpipe fromrotatingandthrusting.

Formoreinformationandinstructions,refertotheOperator’s ManualfortheExit-side-lockoutsystem.

Engine,KeySwitch

Thekeyswitchhas3positionsasfollows(Figure18):

RearControlPanel

Figure17

1.Engine-heatinglight4.Drill-pendantreceptacle

2.Engine,keyswitch5.Drive-pendantreceptacle

3.Fluid-pumpswitch

Figure18

1.Engine-offposition

2.Engine-runposition

3.Engine-startposition

•Engine-offposition—turnthekeytothispositionto

stoptheengine.Theenginecannotbestartedfromthe operatorplatformwhenthekeyisinthisposition.

•Engine-runposition—turnthekeytothispositionafter

startingtheengine.Turningthekeytothisposition alsoenablestheenginestartbuttonfromtheoperator platform.

•Engine-startposition—turnthekeytothispositionto

starttheengine.ReleasethekeytotheRUNpositiononce theenginehasstarted.

Fluid-PumpSwitch

Usethisswitchtoturnontheuidpumptousethespraygun whencleaningthemachine.

Drill-PendantReceptacle

Engine-HeatingLight

Whentheengineiscold,theheaterwarmstheintakeairto enableeasierstarting.Thislightilluminateswhiletheheateris on.W aituntilthislightturnsoffbeforestartingtheengine.

Plugthedrillpendantintothisreceptacletoattachittothe machine(Figure17).

Drive-PendantReceptacle

Plugthedrivependantintothisreceptacletoattachittothe machine(Figure17).

DrillFrameandStabilizerControls

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1 2 3

g021855

DrivePendant

RefertoFigure17forlocation.

Figure19

1.Drill-frametiltlever

2.Left-stabilizerlever

StabilizerLevers

Usethestabilizerleverstoraiseandlowerthestabilizers.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Drill-FrameTiltLever

3.Right-stabilizerlever

Figure20

1.Engine-speedswitch4.Drive-speedswitch

2.Drive-directionjoystick

3.Engine-stopbutton

Engine-StopButton

5.Operator-presenceswitch

Usethedrill-frametiltlevertotiltthedrillframetoplace thestake-downplateonthegroundortoreturntheframe tothetravelposition.

Pressthisbuttontoimmediatelystoptheengineandall movement/drillingoperations.Youmustpullthisbuttonout beforeyoucanstarttheengineagain.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Engine-SpeedSwitch

•Pressandholdthetopofthisswitchtoincreasethe

enginespeed.

•Pressandholdthebottomofthisswitchtodecreasethe

enginespeed.

•Releasetheswitchtomaintainthecurrentenginespeed.

Drive-DirectionJoystick

Usethejoysticktocontrolthedirectionofthemachine.The machinewilltravelinthedirectionyoumovethejoystick.

Drive-SpeedSwitch

g021839

g021835

3 4

LeftSwitch

Theswitchsetsthespeedatwhichthemachinewilltravel. Movetheswitchupforhighspeedordownforlowspeed.

Operator-PresenceSwitch

Pressandholdthisbuttontoenabletheothercontrolsonthe drivependant.Themachinewillstopmovingifyourelease thisbutton.

DrillPendant

Thedrillpendant(alsoreferredtoasthelife-jacket pendant)isdesignedtoallowyourudimentarycontrol overonlythedrillingfeatureswhenconnectedtothefront receptacle,shouldtheoperatorplatformcontrolsbecome non-responsive.Youcanalsoplugthispendantintotherear drill-pendantreceptacleintheeventthatthedrivependant malfunctionstoobtainbasicmovementfunctionsatslow speed.

Onlythedrivefunctionscanbeoperatedfromtherear drill-pendantreceptacle.

RefertoFigure17forlocation.

•Whenconnectedtothedrill-pendantreceptacle,move

thisswitchuptomovethedrillcarriageforwardordown tomovethedrillcarriagerearward.

•Whenconnectedtothedrive-pendantreceptacle,move

thisswitchuptomovethelefttrackforwardordownto movethelefttrackrearward.

CenterSwitch

Movethisswitchtothelefttoenablethepipeloaderand wrenchoperation;movetheswitchtothecentertoturnoff thedrillinguid.

RightSwitch

•Whenconnectedtothefrontdrill-pendantreceptacle,

movethisswitchuptorotatethedrillspindleclockwise ordowntorotatethedrillspindlecounterclockwise.

•Whenconnectedtothereardrill-pendantreceptacle,

movethisswitchuptomovetherighttrackforwardor downtomovetherighttrackrearward.

Stake-DownLevers

Figure22

1.Left-stake-raise/lower lever

2.Left-stake-spinlever

Stake-Raise/LowerLevers

3.Right-stake-raise/lower lever

4.Right-stake-spinlever

Pushdownontheseleverstolowerthestakesintotheground. Pullupontheseleverstoraisethestakesoutoftheground.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Stake-SpinLevers

1.Leftswitch

2.Centerswitch

Figure21

3.Rightswitch

Pushdownontheseleverstospinthestakesclockwise.Pull upontheseleverstospinthestakescounterclockwise.

Note:TheDRIVE/DRILLswitchontheoperatorpanelmust beswitchedtotheDRIVEpositionforthisfunctiontowork.

Battery-DisconnectSwitch

Specications

OpenthefronthoodtoaccesstheBATTERY-DISCONNECT switch;refertoOpeningtheFrontHood(page58).

TheBATTERY-DISCONNECTswitchislocatedtotherightof theengine;itisusedtoelectricallydisconnectthebattery fromthemachine.

TurntheBATTERY-DISCONNECTswitchtotheONorOFF positiontoperformthefollowing:

•Toenergizethemachineelectrically ,rotatethe

BATTERY-DISCONNECTswitchclockwisetotheON

position(Figure23).

•Tode-energizethemachineelectrically,rotatethe

BATTERY-DISCONNECTswitchcounterclockwisetothe

OFFposition(Figure23).

Note:Specicationsanddesignaresubjecttochange withoutnotice.

Machine

Width

Length Height Weight

131cm(51.5inches)

525cm(207inches)

188cm(74inches)

4,765kg(10,500lbs)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

Important:UseonlyToroapprovedattachments. Otherattachmentsmaycreateanunsafeoperating environmentordamagethetractionunit.

1.Battery-disconnectswitch (Onposition)

Figure23

2.Battery-disconnectswitch (Offposition)

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