Toro 23800 Operator's Manual

FormNo.3402-239RevA

2024DirectionalDrill

ModelNo.23800—SerialNo.313000501andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3402-239*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

issuppliedfor

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Forradiofrequencycomplianceinformation,referto
your

Compliance Statement Addendum

thatpertains

toyourcountry.

Introduction

Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding:
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................8

NoiseandVibrationLevels.......................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................18

Controls...............................................................21

OperatorPlatform..............................................21

ControlPanel.....................................................32

LeftJoystick—ModeI.........................................33

LeftJoystick—ModeII........................................34

RightJoystick—ModeI.......................................35

RightJoystick—ModeII......................................36

RearControlPanel..............................................38

DrillFrameandStabilizerControls........................38

DrivePendant....................................................39

DrillPendant......................................................40

Stake-downLevers..............................................40

Specications........................................................41

Attachments/Accessories........................................42

Operation....................................................................42

UnderstandingHorizontalDirectionalDrilling

........................................................................42

GatheringSiteInformation......................................43

PlanningtheBorePath............................................46

UnderstandingandUsingtheExit-side-lockout

System(StandardRange).....................................51

UnderstandingandUsingtheExit-side-lockout

System(LongRange)..........................................53

PreparingtheJobSiteandtheMachine......................55

DrillingtheBore....................................................66

BackreamingandPullback.......................................69

FinishingtheJob....................................................71

UsingtheTJCApplicator........................................71

MovingaDisabledMachine.....................................73

Maintenance.................................................................74

RecommendedMaintenanceSchedule(s)......................74

PremaintenanceProcedures........................................75

OpeningtheFrontHood.........................................75

OpeningtheRearHood..........................................76

UsingtheCylinderLock..........................................77

Lubrication...............................................................78

GreasingtheMachine.............................................78

EngineMaintenance..................................................80

CleaningtheCrankcase-ventTube............................80

ServicingtheAir-cleaningSystem.............................81

ServicingtheEngineOilandFilter............................83

AdjustingtheValveClearance..................................85

ServicingtheSparkArrestor(IfEquipped).................85

FuelSystemMaintenance...........................................86

DrainingWaterfromtheFuelFilter...........................86

DrainingWaterfromtheFuelTank...........................86

PrimingtheFuelSystem..........................................87

ReplacingtheFuelFilters.........................................87

CheckingFuelLinesandConnections.......................88

DrainingandCleaningtheFuelTank.........................88

ElectricalSystemMaintenance....................................89

ServicingtheBattery...............................................89

ChargingtheBattery...............................................90

Jump-startingtheMachine.......................................90

DriveSystemMaintenance.........................................91

CheckingtheOilLevelfortheTracksPlanetary

Drive................................................................91

ChangingtheOilfortheTracksPlanetary

Drive................................................................92

CheckingtheOilfortheGearboxDrive.....................92

ChangingtheOilfortheGearboxDrive.....................92

ServicingtheTracks................................................93

CoolingSystemMaintenance......................................94

CheckingtheCoolantLevelintheReservoir...............95

CheckingtheCoolantLevelintheRadiator................95

CheckingtheConditionofCooling-system

Components......................................................95

CheckingtheConcentrationoftheCoolant................96

CleaningtheCoolingSystem....................................96

BeltMaintenance......................................................98

ServicingtheEngine-driveBelt................................98

HydraulicSystemMaintenance....................................99

ServicingtheHydraulicFluid...................................99

Drilling-uidPumpMaintenance...............................102

ServicingtheDrilling-uid-pumpOil......................102

PreparingtheDrilling-uidSystemforCold

Weather...........................................................103

Cleaning.................................................................104

CleaningwiththeSpray-hoseAttachment................104

CleaningPlasticandResinParts..............................105

Storage......................................................................106

Troubleshooting.........................................................107

Index........................................................................110

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.

Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis

Man ual

madebyeitherthemanufactureroranAuthorizedToro
Dealer.

.Modicationstothismachineshouldonlybe

Operator’ s

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.

Important:Longhair,looseclothingorjewelrymay
gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromthemachine
beforeuse.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.

Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany .Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotread
English,itistheowner'sresponsibilitytoexplainthis
materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjusted,andfunctioning
properly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenundertheinuence

ofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese
areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

4

DrivingSafety

1

2

3

3

G021 118

X

1

1

4

4

4

Youdrivethemachinetoandfromtheworksitewiththeuse
ofatetheredremote.Whendrivingthemachine,observethe
followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor
movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Thefollowingillustrationdisplaysthesafedistancethatall
individualsmustmaintainwhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

2.Operator4.2.4m(8ft)safetydistance

3.Turning-radiuscenter

5

DrillingSafety

1

2

3

1

G021 117

•Alwayslowerthesafetybarbeforedrilling(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation
ordeath.AlwaysengagetheExit-sideLockoutbefore
anyoneapproachesthefrontofthemachine,bit,reamer,
orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine
whereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersoncanbereachedbyoperational
movementofthemachine,itsworkingdevices,auxiliary
equipment,orswinging/fallingequipment.

Note:Thedangerzonedenestheamountofspace
neededforsafedrillingoperation,includingmovementof
thecarriage.

Thefollowingillustrationdisplaysthesafedistancethatmust
bekeptbyallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Safetybar

DrillingNearUtilityLines

Whenworkingnearburiedutilitylines,safetyprecautions
mustbetaken.

Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany .Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.

6

UtilityLineColor

Refertothefollowingtablefortheproperutilitylineandthecorrespondingutilitylinecolor(USAandCanada).

UtilityLine

ElectricRed

Telecommunication,alarmorsignal,cables,orconduit

Naturalgas,oil,steam,petroleum,orothergaseousorammable
material

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,andslurrylinesPurple

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

ElectricalLineSafety

WARNING

Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.

Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity .

Intheeventofanelectricstrikethatchargesthemachine,the
Zap-AlertElectricStrikealarmsystemwillsoundforaslong
asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility
authoritiestosecuretheareainthecasethatthemachineis
chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety,
considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleavethe
seatofthemachine.

UtilityLineColor

Orange

Yellow

GasLineSafety

WARNING

Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard
couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto
beanelectricstrike.

CAUTION

Ifyoudamagetheber-opticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.

7

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe
ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;donotuse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.W ear
protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobein

theraisedposition,securetheframeintheraisedposition
withthehydrauliccylinderlock;refertoInstallingthe

CylinderLock(page77).

•Keepnutsandboltstight.

NoiseandVibrationLevels

WARNING

Theoperatormustwearhearingprotectionwhen
operatingthemachine.Failuretowearhearing
protectionmaycausehearingimpairment.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof92
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN791.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof113dBA,
whichincludesanUncertaintyValue(K)of3.75dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO4871.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

VibrationLevel

Measuredvibrationlevelforrighthand=0.3m/s

Measuredvibrationlevelforlefthand=0.8m/s

Measuredvibrationlevelforwholebody=0.17m/s

UncertaintyValue(K)=0.08m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

8

2

2

2

2

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

117-2718

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s
Manual.

125-6120

1.Raisedrillcarriage

2.Lowerdrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

9

4.Lowerleftstabilizer

6.Lowerrightstabilizer

125-6137

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

125-6121

1.Engine—heatinglight5.Fluidpumpon

2.Engine—stop

3.Engine—run7.Drill-pendantreceptacle

4.Engine—start8.Drive-pendantreceptacle

6.Fluidpumpoff

125-6694

1.Tie-downpoint

10

1.Explosionhazard—wear
eyeprotection.

2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.

125-8473

3.Firehazard—keepopen
amesaway.

4.Poisonhazard—donot
tamperwiththebattery.

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

125-6114

1.Storedenergyhazard—donotusetools;readthe
Operator’sManual.

125-6126

1.Entanglementhazard—keepawayfrommovingparts.

11

125-6131

1.Warning—stayatleast3m(10ft)awayfromthemachine.

125-6110

1.Crushinghazard—donotstandunderanypartofthe
machine.

125-6128

1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.

12

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis
activatedbyapowerstrike,donotleavetheoperator’s
positionortouchthegroundandthemachineatthesame
time;themachinewillbeenergizedwithelectricalpower .

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupperandlower
wrenches.

125-6111

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

3.Stakespin
counterclockwise

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

counterclockwise

8.Stakedown

10.Rightstake

125-6122

1.Piperow

13

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet
away.

125-6140

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone
isintheoperator’sposition.

14

125-6112

1.Exit-sidelockout—resetlight

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Receiver-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

6.ResetZap-Alertsystem

7.Zap-Alertsystemtriggered

8.Unlockexit-sidelockout

9.Resetexit-sidelockout

10.Engagedrivemovementandsetupfunctions

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

13.Worklights

14.Worklights—Off

18.ModeI—lefttriggerreleased,extendspipegrippertoward
drillframe;lefttriggerpressed,openslowerwrench.Mode
II—spindrillspindleclockwise.

19.ModeI—lefttriggerreleased,extendspipegrippertoward
pipeholder;lefttriggerpressed,closeslowerwrench.Mode
II—spindrillspindlecounterclockwise.

20.ModeI—lefttriggerreleased,lowerspipeelevator;lefttrigger
pressed,opensupperwrench.ModeII—lefttriggerreleased,
extendspipegrippertowarddrillframe;lefttriggerpressed,
opensupperwrench.

21.ModeI—lefttriggerreleased,raisespipeelevator;lefttrigger
pressed,closesupperwrench.ModeII—lefttriggerreleased,
extendspipegrippertowardpipeholder;lefttriggerpressed,
closesupperwrench.

22.Withtriggerreleased,rockforwardtorotatepipeloader
towardpipecam,rockbackwardtorotatepipeloadertoward
drillframe.

23.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.

counterclockwisetoloosenajoint;rockrearwardtorotatethe
upperwrenchclockwisetotightenajoint.

thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.

15

125-1645

1.Pullbackdrillcarriage6.Wrenchcontrolson

2.Reverselefttrack

3.Forwardlefttrack

4.Forwarddrillcarriage9.Reverserighttrack

5.Drilluidpumpon

7.Drillspindleclockwisespin

8.Forwardrighttrack

10.Drillspindle
counterclockwisespin

125-6125

1.Warning—readthe
Operator’sManual.

2.Explosionhazard;
electricalshock
hazard—donotdigbefore
callinglocalservices.

3.Presstoapplytread-joint
compound.

4.Pressandholdfor
maximumdrillinguid
pressure;releasetostop
theow .

5.Presstoturnthe
drilling-uidpumpon
oroff.

6.Pressandholdtomove
thedrillcarriageathigh
speedupordownthedrill
frame.

7.ModeI—spindrillspindle
clockwise.ModeII—left
triggerpressed,openthe
lowerwrench;lefttrigger
released,raisethepipe
elevator.

8.ModeI—spindrillspindle
counterclockwise.Mode
II—lefttriggerpressed,
closethelowerwrench;
lefttriggerreleased,lower
thepipeelevator .

9.Thrustthedrillcarriage
forward.

10.Pullthedrillcarriage
rearward.

125-1641

1.Forwardleft

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

6.Forwardright

10.Reverseright

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine
movement.

16

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom

movingparts.

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

114-9600

1.ReadtheOperator'sManual.

17

ProductOverview

Figure5

1.Drillcarriage6.Fronthood

2.Zap-Alertstrobe7.Rightstabilizer

3.Operatorseat

4.Controlpanel9.Thrustframe

5.Track

8.Rearhood

18

Figure6

1.Stake-downcage

2.Pipeholder

3.Safetybar7.Stake-downplate

4.Drilling-uid-pumpinlet

5.Rear-controlpanel

6.Leftstabilizer

19

Figure7

1.Thrustframe

2.Drillcarriage5.Lowerwrench

3.Drillspindle6.Pipewiper

4.Upperwrench

20

Controls

Refertothefollowingsectionsfortheappropriatemachine
controls:

•OperatorPlatform

•Monitor

•ControlPanel

•LeftJoystick—ModeI

•LeftJoystick—ModeII

•RightJoystick—ModeI

•RightJoystick—ModeII

•Exit-Side-LockoutSystem(StandardRange)

•Exit-Side-LockoutSystem(LongRange)

•RearControlPanel

•DrillFrameandStabilizerControls

•DrivePendant

•DrillPendant

•Stake-DownLevers

Operator-controlsCovers

Thecoversprotecttheoperatorcontrolsfromadverse
weatherconditions,suchasrain,wind,sunlight,etc.Remove
thembeforeusingthemachineandreplacethembefore
leavingthemachinefortheday.Eachcoverissecuredwith2
screwsasshowninFigure9.

•Battery-DisconnectSwitch

OperatorPlatform

Theoperatorplatform,locatedontheright,frontcornerof
themachine,containsmostofthecontrolsyouusetooperate
thedrillingfunctionsofthemachine.

Figure8

Figure9

1.Covers2.Screws

Operator-platformLatch

Theoperatorplatformswingsoutawayfromthemachine,
makingroomforyoutosit.Ithas4positions:travel(swung
allthewayintothemachine),full-out,and2intermediate
positions.ReturntheplatformtotheTravelpositionbefore
movingthemachine.

Toreleasetheplatformandswingitoutorin,pressdownon
therearplatformlatch(Figure10).

1.Operatordisplay

2.Leftcontrolpaneland

joystick

3.Rightjoystick

Figure10

1.Rearplatformlatch

21

Toreleasetheplatformandswingitoutorin,pressuponthe

1

2

3

4

5

6

7

8

OK

ESC

DD2024

g025815

frontplatformlatch(Figure11).

Figure11

1.Frontplatformlatch

Monitor

Start-upScreen

Whenyoupowerupthemachine,thisistherstscreenthat
appears(Figure12).

Thestart-upscreenappearswheneveryoupresstheESC
button(foundinthebottom-leftcornerofthescreen)from
therst3pagesofthedisplay.

Note:Nokeysareactivefromthisscreen.

Start-upScreen

Figure12

22

Control-selectScreen

Machine-informationScreen

Whenyoupowerupthemachine,thisisthescreenthat
appearsafterthestart-upscreen.

The2controllayoutsthattheoperatorcanchoosefrom
consistofthefollowing:

•ModeI—Placesthedrillingfunctionsonrightjoystick,

whiletheleftjoystickoperatesthepipeloaderandthe
wrenchfunctions(Figure13)

Pressbuttonnumber4toselectthisfunction(Figure13).

•ModeII—Thisfunctionsplitsthedrilling,wrench,and

pipeloadingbetweentheleftandrightjoysticks(Figure

13)

Pressbuttonnumber8toselectthisfunction(Figure13).

Thisscreencontainsthefollowinginformation:

•Themachinemodelandserialnumber(Figure14).

•Thenumberofenginehoursforthemachine(Figure14).

•Thenumberofdrillinguid-gallonsusedandthenumber

ofre-settabledrilling-uidgallonsused(Figure14).

Note:Pressbutton3toresetthenumberofdrilling-uid
gallonssincethelastreset(Figure14).

Figure13

Control-selectScreen

1.ModeI2.ModeII

Note:Ifaselectionisnotmadewithin5seconds,the
screenwilldefaulttotheprevioussettingandwillgotothe

Machine-informationScreen(page23).

Machine-informationScreen

1.Modelandmachineserial
number

2.Numberofenginehours

3.Totalnumberof
drilling-uidgallonsused
andresettabledrilling-uid
gallonsused

Figure14

4.Resetdrilling-uidgallons
used

5.Nextscreen

23

MainOperatingScreen

1

ESC

2

3

4

5

6

7

8

OK

6

12

18

24

30

n/min
x 100

G0 2124 6

4

1

2

3

5

MainDrillFunctionsDisplayedinPressureScreen

Toaccessthisscreen,pressbutton4orthedownarrowon
theMachine-informationScreen(page23).

Themainoperatingscreendisplaystheengine-rpmgauge,
thefuel-quantitygauge,andtheengine-temperaturegauge
(Figure15).

Thelow-fuelindicatorlightsuponthemainoperatingscreen
whenthemachineisrunninglowonfuel(Figure15).

Pressbuttonnumber4toselectthehorsepowercontrol
(Figure15).

Toaccessthisscreen,pressthedownarrowontheMain

OperatingScreen(page24).

Thisscreenprovidesmeasurementsonrotarypressureinpsi,
drilling-uidpressureinpsi,carriagepressureinpsi,and
drilling-uidowrateingpm(Figure16).

Therearealso4indicators(listedfromtoptobottominthe
middleofthescreen),whichindicatethefollowing:

•Drillingand/orengine-errorcodewarning(Figure16)

•Low-fuelwarning(Figure16)

•DrillinguidisintheOnposition(Figure16)

•AutodrillingisintheOnposition(Figure16)

1.Fuelgauge

2.Engine-speed(rpm)gauge

3.Coolant-temperature
gauge

MainOperatingScreen

Figure15

4.Low-fuelindicator

5.Horsepowercontrol

Figure16

MainDrillFunctionsDisplayedinPressureScreen

1.Rotarypressure(psi)5.Drilling-uidowrate

2.Drilling-faultindicator

3.Low-fuelindicator7.Drilling-uidindicator

4.Drilling-uidpressure(psi)8.Carriage-pressuregauge

(gpm)

6.Auto-drillingindicator

(psi)

24

MainDrillFunctionsDisplayedinTorqueScreen

1

2

3

4

5

6

7

8

OK

ESC

6

12

18

24

30

n/min
x 100

1

2

3

4

g025794

Drill-rotation-speedScreen

Toaccessthisscreen,pressthedownarrowontheMainDrill

FunctionsDisplayedinPressureScreen(page24).

Thisscreenprovidesmeasurementsonrotarytorquein
ft-lbs,drilling-uidpressureinpsi,carriageforceinlbs,and
drilling-uidowrateingpm(Figure17).

Therearealso4indicators(listedfromtoptobottominthe
middleofthescreen),whichindicatethefollowing:

•Drillingand/orengine-errorcodewarning(Figure17)

•Low-fuelwarning(Figure17)

•DrillinguidisintheOnposition(Figure17)

•AutodrillingisintheOnposition(Figure17)

Toaccessthisscreen,simultaneouslypresstheOKbutton
andtheleftandrightarrowbuttonsontheMainOperating

Screen(page24).

Thisscreenallowstheusertoincreaseordecreasethe
rotationspeedofthedrill.

Tochangetherotationspeedofthedrill,performthe
following:

1.PresstheLeftarrowtodecreasethespeed,orpressthe
Rightarrowtoincreasethespeed(Figure18).

2.PresstheOKbuttontosetthedrill-rotationspeed
(Figure18).

Figure17

MainDrillFunctionsDisplayedinTorqueScreen

1.Rotarytorque(ft-lbs)5.Drilling-uidowrate

2.Drilling-faultindicator

3.Low-fuelindicator7.Drilling-uidindicator

4.Drilling-uidpressure(psi)8.Carriage-forcegauge(lb)

(gpm)

6.Auto-drillingindicator

1.Drill-rotationspeedmeter

2.Rightarrow(increase
speed)

Figure18

Drill-rotation-speedScreen

3.OKbutton(setsthe
drill-rotationspeed)

4.Leftarrow(decrease
speed)

25

Horsepower-controlScreen

Clear-service-reminderScreen

Thehorsepowercontrolallowstheusertochangethe
engine-speed(rpm)settingthattheenginecandroopto
beforethehorsepower-controlsystemcanactivate.

Thehorsepowercontrolallowstheoperatortofunctionthe
unitatlowrpmlevels,sothattheenginecanstallunderheavy
loads.

Note:Forexample,atthe50%engine-speed(rpm)setting,
theenginecanstallunderheavyloads.

Afterselectingthehorsepowercontrol(Figure15),selectone
ofthefollowingoptions:

•Pressbuttonnumber1toactivate90%enginespeed

(rpm)asshowninFigure19.

•Pressbuttonnumber2toactivate75%enginespeed

(rpm)asshowninFigure19.

•Pressbuttonnumber3toactivate50%enginespeed

(rpm)asshowninFigure19.

•Pressbuttonnumber4toreturntothemain-operating

screen(Figure19).

Toaccessthisscreen,pressbuttonnumber4asshownin

Figure20.

Figure20

Access-PINScreen

1.Buttonnumber4(diagnoseandupdatesystem)

Toclearaservicereminder,enterthe8-digitPIN(16527316)
intothisscreen(Figure21):

Figure19

Horsepower-controlScreen

1.Returntopreviousscreen

2.50%enginespeed(rpm)4.90%enginespeed(rpm)

3.75%enginespeed(rpm)

Figure21

Enter-PINScreen

1.Buttonsforcorresponding
PINnumbers

2.PINentryappearshere4.Returntotheprevious

26

3.EnterPIN

screen

Afterenteringthe8-digitPIN,thefollowingscreenwill

1

2

3

4

5

6

7

8

OK

ESC

1

2

3

BACK

ENTER

A

B

C

Enter PIN

g025094

appearstatingthatthemaintenancereminderhasbeen
cleared(Figure22).

Figure22

Maintenance-clearedScreen

LubricationandMaintenanceScreens

Thesescreensprovidetheuserwithmaintenanceschedules
at10-hour,50-hour,250-hour,500-hour,and1,000-hour
increments.

Note:PresstheOKbuttontoexitthisscreen.

Pressthefollowingbuttontoattainthesubsequent
maintenanceschedule:

•Button1—10-hourand50-hourmaintenanceschedule

(Figure24)

•Button2—250-hourmaintenanceschedule(Figure25)

•Button3—500-hourmaintenanceschedule(Figure26)

•Button4—1,000-hourmaintenanceschedule(Figure27)

Figure23

MainMaintenanceScreen

27

Figure24

10-Hourand50-HourMaintenanceScreen

Figure25

250-HourMaintenanceScreen

Figure27

1000-HourMaintenanceScreen

Figure26

500-HourMaintenanceScreen

28

ErrorCodesScreen

Thisscreendisplaysthenumberofdrillerrorsthathave
occurred.

Ifmorethan1drillerrorisshownonthescreen,pressbutton
6toseethenextdrillingerror(Figure28).

Note:Iftherearenodrillingerrors,presstheOKbuttonto
exitthisscreen(Figure28).

Thefollowinggureisanexampleofhowanerrorcode
appears.

Noticethatthetextbeforetheoccurrencecountentailswhat
theactualerroris.

Figure30

1.Totalnumberofdrilling
errors

Stored/ResetErrorCodesScreen

Figure28

2.Nextdrillingerror

1.Numberoferrorsand
numberofreseterrors

2.Nexterror

3.Reseterror

Carriage-pressureScreen

Whenthisscreenappears,thecarriage-pressureselectionis
intheOnposition(green)orOffposition(red),asshown
inFigure31.

1.Numberoferrorsand
numberofreseterrors

2.Reseterror

Figure29

3.Nexterror

1.Carriage-pressuregauge

2.Carriagepressureinthe
Off(red)position

3.Increasecarriagepressure

29

Figure31

4.Decreasecarriage
pressure

5.Air-hammercontrol

6.Switchjoystickfunctions

RotaryandCarriage-serviceScreen

Auxiliary-activationsScreen

FromtheMainOperatingScreen(page24),pressbutton
numbers1and5simultaneouslytoaccessthisscreen.

Therotaryandcarriageservicescreen(Figure32)provides
thefollowinginformation:

Figure32

•Rotaryandcarriagejoystickoutput

•Makeuppercentageandoutput

•Breakoutpercentageandoutput

•Thrustpercentageandoutput

PressthedownarrowontheRotaryandCarriage-service

Screen(page30)toaccessthisscreen.

Theauxiliary-activationsscreen(Figure33)providesthe
followinginformation:

Figure33

•OnandOffindicatorsforclamps,wrenchbreakout,TJC

applicator,setup,piperotation,pipearms,pipegrip,and
pipeelevator

•Multifunctionpercentageandoutput

•Pullbackpercentageandoutput

•OnandOffindicatorsfortwo-speed,seatsswitch,cam

rotation,carriageback,andarmsout

30