Toro 23740 Operator's Manual

FormNo.3399-188RevA
Walk-BehindRotaryBroom
ModelNo.23740—SerialNo.316000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3399-188*A
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Replacementengineowner’smanualsmaybeordered throughtheenginemanufacturer.
Introduction
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442or4443touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredlandunlesstheengineisequippedwith asparkarrester,asdenedinSection4442,maintained ineffectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Toacquireasparkarresterforyourunit,seeyourEngine ServiceDealer.
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedforremovingsnow,dust,anddirtfrom pavedsurfaces,suchasdrivewaysandsidewalks,and othersurfacesfortrafconresidentialorcommercial properties,aswellasthatchfromgrass.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely .
Figure1
1.Modelandserial-numberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
YoumaycontactTorodirectlyatwww .Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready .Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
Operation...............................................................4
ClearingaCloggedBroom........................................5
MaintenanceandStorage..........................................5
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
ProductOverview..........................................................9
Controls................................................................9
Specications........................................................10
Attachments/Accessories........................................10
Operation....................................................................11
FuelingtheMachine...............................................11
OperatingtheEngine..............................................12
DrivingtheMachine...............................................13
OperatingtheBroom.............................................14
CheckingtheSweepingPath....................................15
AdjustingtheBroomHeight....................................15
AdjustingtheBroomSideAngle...............................16
UsingtheAlternateCasterLocation..........................16
ClearingaCloggedBroom.......................................16
PreventingFreeze-up..............................................17
TransportingtheMachine........................................17
Maintenance.................................................................18
RecommendedMaintenanceSchedule(s)......................18
PreparingforMaintenance.......................................19
Lubrication............................................................19
EngineMaintenance...............................................19
FuelSystemMaintenance........................................22
DriveSystemMaintenance.......................................23
BroomMaintenance...............................................23
MaintainingtheBelts..............................................25
MaintainingtheChassis...........................................27
Storage........................................................................28
PreparingtheMachineforStorage............................28
RemovingtheMachinefromStorage.........................28
Troubleshooting...........................................................29
3
Safety
Readandunderstandthecontentsofthismanualbefore theengineiseverstarted.
Thisisthesafety-alertsymbol.Itisusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.
Improperlyusingormaintainingthismachinecould resultininjuryordeath.T oreducethispotential, complywiththefollowingsafetyinstructions.

Training

Readtheoperatingandserviceinstructionmanual
carefully.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Donotallowadultstooperatethemachinewithout
properinstruction.

Preparation

CAUTION
Theoperationofanypoweredmachinecanresult inforeignobjectsbeingthrownintotheeyes.
Alwaysweareyeprotectionduringoperationor whileperforminganadjustmentorrepair.
CAUTION
Thismachineproducessoundlevelsinexcessof85 dBAattheoperator’searandcancausehearingloss throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren,andpets.
Thoroughlyinspecttheareawhereyouwillusethe
machineandremovealldoormats,sleds,boards,wires, andotherforeignobjects.
Donotoperatethemachinewithoutwearingappropriate
personalprotectiveequipmentsuchashearingprotection, eyeprotection,dustmask,andgarments.W ear substantial,slip-resistantfootwear.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningorhotengine.
Fillthefueltankoutdoorswithextremecare.Never
llthefueltankindoors.
Securethefuelcapafterfuelingandwipeupany
spilledfuel.
Lettheengineandmachineadjusttooutdoor
temperaturesbeforestartingtoclearsnow.

Operation

Neverallowchildrentooperatethemachine.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverdirectdischargeatbystandersorallowanyonein
frontofthemachine.
Takeallpossibleprecautionswhenleavingthemachine
unattended.Releasethebroom-drivelever,traction-drive lever,shutofftheengine,andremovethekey.
Alwaysbesureofyourfooting,andkeeparmholdon
thehandles.Walk;neverrun.
Neveroperatethemachinewithoutgoodvisibilityor
light.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinthereversetraveldirection.
Shutofftheenginewheneveryouleavetheoperating
position,beforeuncloggingthebroomhousing,and whenmakinganyrepairs,adjustments,orinspections.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Neveroperatethemachineathightransportspeedson
slipperysurfaces.Usecareoperatingthemachineinthe reversetraveldirection.
Donotclearsnow,dirt,orthatchacrossthefaceof
slopes.Exerciseextremecautionwhenchangingdirection onslopes.Donotattempttoclearsteepslopes.
Neveroperatethemachinenearglassenclosures,
automobiles,windowwells,dropoffs,etc.withoutproper adjustmentofthesnowdischargeangle.Keepchildren andpetsaway.
Donotoverloadthemachinecapacitybyattemptingto
clearsnow,dirt,orthatchattoofastofarate.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses cancollect.
Whencleaning,repairing,orinspecting,ensurethat
therotarybroomandallmovingpartshavestopped. Disconnectthespark-plugwire,andkeepthewireaway fromtheplugtopreventaccidentalstarting.
Disengagethepowertotherotarybroomwhenthe
machineistransportedornotinuse.
Afterstrikingaforeignobject,shutofftheengine,
disconnectthewirefromthesparkplug,thoroughly inspectthemachineforanydamage,andrepairthe damagebeforestartingandoperatingthemachine.
4
Ifthemachineshouldstarttovibrateabnormally,shutoff
theengineandcheckimmediatelyforthecause.Vibration isgenerallyawarningoftrouble.
Neveroperatethemachinewithoutproperguards,plates,
orothersafetyprotectivedevicesinplace.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights, counterweights,cabs,etc.).

ClearingaCloggedBroom

Therotatingbroomcouldcauseseriousinjury.
Alwaysusecautionwhencleaningthebroom.
Toclearthebroom:
Movethemachineonlevelground,shutofftheengine,
waitforallmovingpartstostop,anddisconnectthe spark-plugwire(s).
Sharpobjectscanbecomeentangledinthebristles.Wear
protectiveglovesandusecautionwhencleaningoutthe broomofforeignobjects;donotuseyourbarehands.

MaintenanceandStorage

Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwherespecicallyrecommendedby themanufacturer).
Checkallofthefastenersatfrequentintervalsforproper
tightnesstoensurethatthemachineisinsafe,working condition.
Neverstorethemachinewithfuelinthefueltankinside
abuildingwhereignitionsourcesarepresent,suchas hotwaterandspaceheaters,clothingdryers,etc.Allow theenginetocoolbeforestoringthemachineinany enclosure.
AlwaysrefertotheinstructionsintheOperator’sManual
forimportantdetailsifthemachineistobestoredfor anextendedperiod.
Maintainorreplacethesafetyandinstructionlabels,as
necessary.
Whenoperatinginsnowconditions,runthemachinefor
afewminutesafterthrowingsnowtopreventfreezeup ofthebroomandhousing.
5
SlopeIndicator
G011841
Figure3
1.Themaximumslopeyoucansafelyoperatethemachineonis10°.Usetheslopeindicatortodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan10°.Foldalongtheappropriatelinetomatchthe recommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
126–0017
1.Engagetheleft-turnlevertoturnleft.4.EngagethePTOlevertoactivatethePTO.
2.Engagethetraction-controllevertoactivatethetractiondrive.5.Engagetheright-turnlevertoturnright.
3.Engagethebroom-anglelevertoadjustthebroom.
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
116-8140
1.Thrownobjecthazard—Donotoperatewhenpeopleand petsareinthearea.
2.Warning—Entanglementhazard—stayclearoftherotating broom.
117–2718
7
116-7370
1.Warning—ReadtheOperator’sManual.Donotoperatethismachineunlessyouaretrained.Stayawayfrommovingparts;keep allguardsinplace.
2.Thrownobjecthazard—Donotoperatewhenpeopleandpetsareinthearea;pickupobjectsthatcouldbethrownbybroom.
3.Warning—Wearhearingprotection.
4.Warning—shutofftheengineanddisconnectthesparkplugbeforeadjusting,servicing,orcleaningmachineandattachments. Beforeleavingtheoperator’sposition,disengagebroom,tractiondrive,andshutoffengine.Lookbehindandtothesidebefore changingdirections.Donotcarrypassengers.
5.Warning—Entanglementhazard—stayclearoftherotatingbroom.Broombristleswillmeltorburn—keepawayfromextremeheat orame.Donotoperateonanyrooforotherelevatedsurface.
6.Warning—Donotoperateonslopesgreaterthan10degrees.Useextremecautionwhenoperatingonslopes;operateacross slopes,notupanddown.
8
ProductOverview
Figure4
1.Wheel-clutchlever6.Traction-drivelever
2.Handle7.Fuelcap
3.Broom-anglelever8.Broom
4.Broom-drivelever9.Broom-height-adjustment
pin
5.Speed-selectorlever
Controls
Figure5
1.Chokecontrol
2.Fuel-shutoffvalve5.EngineOn/Offswitch
3.Throttlecontrol
4.Engine-recoilhandle
Fuel-ShutoffValve
Usethefuel-shutoffvalvetoshutofftheowoffuelwhen youwillnotusethemachineforafewdays,parkthemachine insideabuilding,ortransportthemachinetoandfromthe jobsite(Figure5).
Determinetheleftandrightsidesofthemachinefromthe normaloperatingposition.
ChokeControl
Thechokecontrolisthetopleverlocatedontherear,left sideoftheengineabovethefuel-shutoffvalve(Figure5).
Thechokeisusedtoaidinstartingacoldengine.Movethe leverlefttotheONpositionforacoldstart.Donotruna warmenginewiththechokeintheONposition.
Movethelevertothelefttoshutoffthefuel.Movethelever totherighttoturnonthefuel.
ThrottleControl
Thethrottlecontrolislocatedontherear,rightsideofthe engineandbelowthefueltank(Figure5).
Thethrottleisusedtocontrolenginespeed.Movingthe throttlecontroltotheleftincreasestheenginespeed,and movingitrightdecreasestheenginespeed.
EngineOn/OffSwitch
Locatedontherightsideoftheengine(Figure5).
RotatetheswitchclockwisetotheONpositionbeforestarting theengine.RotatetheswitchcounterclockwisetotheOFF positiontoshutofftheengine.
9
Wheel-ClutchLevers
Speed-SelectorLever
Thewheel-clutchleversarelocatedbelowtherightandleft handles.
Thewheelclutchleversallowthedrivetomomentarily disengageto1orbothwheelswiththetraction-drivelever squeezed.Thisallowsforeasierturningandmaneuvering themachine(Figure6).
Note:Squeezingbothwheelclutchleverssimultaneously disengagesthedrivetobothwheels(free-wheeling).This enablesyoutomanuallymovethemachinebackwardwithout stoppingtoshiftitintoareversegear.Italsoallowsyouto maneuverandtransportthemachinemoreeasilywhenthe engineisnotrunning.
Thespeed-selectionleverislocatedonthemainconsole panel(Figure6).
Thespeedselectorhas6forwardand2reversesettings.To changespeeds,releasethetraction-drivelever,andshiftthe speed-selectorlevertothedesiredsetting.Theleverlocksina notchateachspeedsetting.
Broom-AngleLever
Thebroom-angleleverislocatedattherighthandle(Figure6).
Thebroom-anglelevercontrolstheanglelock.Thebroom anglecanbelockedinto3positions:straightahead,orangled totheleftorright19°.
Specications
Width
Length
Height
Weight
Enginespeed(noload)
118cm(46.5inches)
185.5cm(73inches)
105.5cm(41.5inches)
146.5kg(323lb)
Fullspeed:3600±100rpm
Figure6
1.Wheel-clutchlever4.Traction-drivelever
2.Handle
3.Broom-anglelever6.Broom-drivelever
5.Speed-selectorlever
Broom-DriveLever
Thebroom-driveleverislocatedabovetherighthandle (Figure6).
Toengagethebroom,squeezethelevertothehandle.To disengagethebroom,releasetherightlever.
Traction-DriveLever
Thetraction-driveleverislocatedabovethelefthandle (Figure6).
Thetraction-drivelevercontrolstheforwardandreverse motionofthemachine.Toengagethetractiondrive,squeeze thelevertothehandle.
Note:Holdingdownthetraction-driveleveragainstthe handleengagesthetractiondrivetobothwheels.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
10
Operation

FuelingtheMachine

Fueltankcapacity:4.1L(1.0USgallon)
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
DANGER
Whenfueling,undercertaincircumstances,astatic chargecandevelop,ignitingthegasoline.Areor explosionfromgasolinecanburnyouandothers anddamageproperty.
Alwaysplacegasolinecontainersontheground andawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegasoline-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,notfromafuel-dispensernozzle.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessyouuseafuelstabilizer.
Donotaddoiltogasoline.
Important:Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizerswithan alcoholbasesuchasethanol,methanol,orisopropanol.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea,and whentheengineiscold.Wipeupanygasoline thatspills.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows thegasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.
Storegasolineinanapprovedfuelcontainerand keepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof gasoline.
Ifyoumustuseafuel-dispensernozzle,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
AddingFueltotheFuelTank
1.Cleanaroundthefuel-tankcap(Figure7).
Figure7
1.Fillerneck2.Fuel-tankcap
2.Removethecapfromthefueltank(Figure7).
3.Fillthefueltankwithunleadedgasolinetowithin6to 13mm(1/4to1/2inch)fromthetopofthetank.Do
notllintothellerneck.
Important:Donotllthetankmorethan6mm (1/4inch)fromthetopofthetanktoallowthe gasolineroomtoexpand.
4.Installthefuel-tankcapandwipeupanyspilled gasoline(Figure7).
11

OperatingtheEngine

PositioningtheAir-CleanerCoverfor ColdorWarmAirTemperature
Important:Runningtheenginewiththeair-cleaner
coverpositionedforcold-weatheroperationinnormal conditionscandamagetheengine.
Theair-cleanercoverhas2positions:thecoldornormal, ambientairpositions:
Adjusttheair-cleanercoverasfollows:
Whenoperatinginacoldambientaircondition(coldair
temperatureandhumidity),positiontheair-cleanercover withsnowakedecalfacingout(Figure8).
Note:Usethispositionifyourmachineexhibits carburetoricing.Symptomsincludetheengineruns roughatidleorlowspeed,anditdischargesblackor whitesmokeintheexhaust.
Whenoperatinginanormalambientaircondition,
positiontheair-cleanercoverwithsundecalfacingout (Figure8).
Note:Usethispositionifyourmachineisnotexhibiting carburetoricing.
OpeningtheFuel-ShutoffValve
Movethefuel-shutoffvalvelocatedbelowthechoke,tothe righttoturnonfuel(Figure9).
Figure9
1.FUELONposition3.Choke
2.Fuel-shutoffvalve
StartingtheEngine
1.Ontherightsideoftheengine,rotatetheengine On/OffswitchclockwisetotheONposition(Figure
10).
1.Normalambientair position
Figure8
2.Coldambientairposition
Figure10
1.Engine-recoilhandle
2.Throttle
3.Engineswitch(OFF position)
4.Engineswitch(ON position)
2.Ontherear,leftsideoftheengine,movethechoke levertotheONposition.Onawarmengine,leavethe chokeleverintheOFFposition(Figure9).
12
3.PlacethethrottlemidwaybetweentheSLOWandFAST positionslocatedonrear,rightsideoftheengine (Figure10).
4.Slowlypulltheengine-recoilhandleuntilyoufeel resistanceandthenstop(Figure10).
Note:Allowtherecoilhandletoreturnandthen sharplypullitstraightout.
Note:Allowtheropetoreturnslowly.
5.Allowtheenginetowarmupforseveralminutes,then movethechokelevertowardtheOFFposition(Figure
9).
ShuttingoftheEngine
1.Releasethebroom-driveleverandthetraction-drive lever.
2.PlacethethrottlemidwaybetweentheSLOWandFAST positions(Figure10).
3.Allowtheenginetorunforaminimumof15seconds, thenturntheengineOn/OffswitchtotheOFF positiontoshutofftheengine(Figure10).
4.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
5.Usethefuel-shutoffvalvetoshutofftheowoffuel whenyouwillnotusethemachineforafewdays,park themachineinsideabuilding,ortransportthemachine toandfromthejobsite(Figure9).
Figure11
Note:Ifthegroundspeedistoofast,debrisorsnow
willpileupinfrontofthebroomcausingthebroom tobulldozeinsteadofsweep.Thiscandamagethe bristlesandthedriveline.
2.Slowlysqueezethelefttraction-drivelevertothe handle(Figure12).
Note:Holdingdownthetraction-driveleveragainst thehandleengagesthetractiondrivetobothwheels.
Figure12

DrivingtheMachine

CAUTION
Ifthetractiondriveisnotproperlyadjusted,the machinemaymoveinthedirectionoppositeof whatyouintended,causinginjuryand/orproperty damage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary.
Important:Ifthemachinemoveswhenthetraction leverisinthereleasedposition,checkthetractioncable; refertoCheckingtheTractionCable(page23)and
AdjustingtheTractionCable(page23)orcontactyour
authorizedT orodealer.
DrivingForward
1.Placethespeedselectorlevertothedesiredforward position,makingsurethatitlocksinthenotch(Figure
11).
3.Tostopthetractiondrive,releasethetraction-drive lever.
4.Tomoveforward,engagethetractiondriveandslowly squeezethelefthandtractionlevertothehandle (Figure13).
Note:Momentarilysqueezingandreleasingtheleftor rightwheel-clutchleverallowsforsteeringadjustments tokeepthemachinegoinginastraightline,especially indeepsnow.
Note:Toturnright,liftupontherightwheel-clutch leverandsqueezeittowardthehandle.Thisdisengages thedrivetotherightwheel,whiletheleftwheel continuesdriving,andthemachineturnstotheright.
Figure13
13
Note:Similarly,squeezingtheleftwheel-clutchlever turnsthemachinetotheleft.

OperatingtheBroom

Note:Whenyoucompletetheturn,releasethe
wheel-clutchlever.Thedriveengagesbothwheels (Figure14).
Figure14
5.Tostopthetractiondrive,releasethetraction-drive lever.
DrivingtheMachineRearward
1.Placethespeed-selectorleverintothedesired reverse-speedrange,makingsurethatthespeed selectorlocksinthenotch.
2.Tomoverearward,engagethetractiondriveandslowly squeezethelefttractionlevertothehandle.
Note:Momentarilysqueezingandreleasingtheleftor rightwheel-clutchleverallowsforsteeringadjustments tokeepthemachinegoinginastraightline.
Note:Toturnright,squeezetherightwheel-clutch levertowardthehandle.Thisdisengagesthedriveto therightwheelwhiletheleftwheelcontinuesdriving, andthemachineturnstotheright.
Note:Similarly,squeezingtheleftwheel-clutchlever turnsthemachinetotheleft.
Note:Squeezingbothwheel-clutchleverssimultaneously disengagesthedrivetobothwheels.Thisenablesyouto movethemachinerearwardwithoutstoppingtoshiftitintoa reversegear.Italsoallowsyoutomaneuverandtransportthe machinemoreeasilywhentheengineisnotrunning.
DANGER
Whenthemachineisinoperation,contactwith rotatingormovingpartswillseverelyinjurehands andfeet.
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine,shut offtheengineandwaitforallmovingpartsto stop.Disconnectthewire(s)fromthespark plug(s)andkeepitawayfromtheplugtoprevent someonefromaccidentallystartingtheengine.
Staybehindthehandlesandawayfromthe broomwhileoperatingthemachine.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
WARNING
Contactwitharotatingbroomcanresultin seriouspersonalinjuryordeathtotheoperatoror bystanders.
Toremoveanobstructionfromthebroom;refer toClearingaCloggedBroom(page16).
Donotoperatethemachineifthebroomdrive leverisnotfunctioningproperly.Contactyour authorizedT orodealer.
WARNING
Therotatingbroomcanthrowstonesandother foreignobjects,causingseriouspersonalinjuryto theoperatorortobystanders.
Keeptheworkingareaclearandfreeofall objectsthatthebroomcouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
CAUTION
Whenthebroomisengaged,itmaydrivetheunit inthereversedirection.Ifthebroomheightis adjustedtoolow,themachinemaymovemore forcefullyinthereversedirection,causinginjury and/orpropertydamage.
Carefullycheckthebroomheightandadjustit properlyorcontactyourauthorizedT orodealer.
1.SettheenginethrottletotheFASTposition.
14
2.Placethespeedselectorleverintothedesiredposition andslowlysqueezethelefthandtractiondrivelever.
Important:Makesurethatthetractiondriveis engagedbeforeoperatingthebroom;otherwise, thebroommaydrivetheunitinthereverse direction.
3.Toengagethebroom,slowlysqueezetherightbroom levertothehandle(Figure15).
Figure16
Figure15
Iftheengineslowsdownunderaloadorthe
wheelsslip,shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthe
machineintoalowergear.Ifthefrontcontinues torideup,liftuponthehandles.
4.Tostopthebroom,releasetherightlever.

CheckingtheSweepingPath

Abroomsweepswiththetipsofitsbristles.Whenyouapply toomuchdownwardpressure,thebroomnolongerusesits tips;thebroomisnowworkingwiththesidesofthebristles. Thislimitstheickingactionofthebristlesandsweeping effectiveness,decreasingtheservicelifeofthebroom.
1.Drivetoaat,dustyareaandstopthemachine.
2.Withtheenginerunningmovethethrottlemidway betweenSLOWandFAST.
3.Engagethebroomandallowthebroomtosweepfor approximately30seconds.
1.51to102mm(2to4 inches)maximumwidth
2.Lengthofbroom
3.Sweptarea
8.Adjustthebroomheight,ifnecessary.

AdjustingtheBroomHeight

1.Drivetoaat,dustyareaandstopthemachine.
2.Disengagethebroomandshutofftheengine.
3.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
4.ShutofftheengineOn/OffswitchtotheOFFposition.
5.Toadjustthebroomheight,removeandretainthepin fromtheadjustersleeveandwheeltubeofthecaster (Figure17).
4.Disengagethebroomandshutofftheengine.
5.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
6.ShutofftheengineOn/OffswitchtotheOFFposition.
7.Makesurethattheareasweptequalsthelengthofthe broomandamaximumwidthof51to102mm(2to 4inches).
1.Caster-wheeltube
2.Positionstoachieve3mm (1/8inch)increments
15
Figure17
3.Pin
4.Adjustersleeve
6.Raiseorlowerthecasterwheeltubetoachievethe sweepareaasstatedinCheckingtheSweepingPath
(page15).

UsingtheAlternateCaster Location

Note:Selectanyholecombinationthatisinalignment
toplaceandlatchtheretainingpin;matchthesame positionontheotherside.
7.Fornetuningadjustments,slidetheadjustersleeve 1pinholeupordownonthecasterwheeltubeto adjustthebroomheightin3mm(1/8inch)increments (Figure17).Repeatsteps5through7fortheother casterwheel.
Toraisethebroomin3mm(1/8inch)increments,
slightlyraisetheadjustersleeveandinsertthepin intothenextpinholebelowthecurrentholeused.
Tolowerthebroomin3mm(1/8inch)increments,
slightlylowertheadjustersleeveandinsertthepin intothenextpinholeabovethecurrentholeused.
8.Whenyouattainthedesiredheight,securethepinon eachcasterwheel,andcheckthesweepingarea.

AdjustingtheBroomSide Angle

1.Disengagethebroomandshutofftheengine.
Whenworkinginsnow ,mountthecastersbehindthebroom bristles(Figure18).
Figure18
1.Hardware
2.Caster

ClearingaCloggedBroom

2.Waitforallmovingpartstostop.
3.Pushtheleverdownwiththethumbofyourrighthand (Figure6).
4.Squeezetheleftwheel-clutchlevertothehandleand pushthebroomhousingtothedesiredangle.
Note:Thebroomcanrotate19°totherightorleft, orstraightahead.
5.Oncethebroomispositioned,releasethebroom-angle lever.
6.Releasetheleftwheel-clutchleverandmakesurethat thebroomislockedintoplace.
WARNING
Therotatingbroomcouldcauseseriousinjury.
Shutoffthemachineandallowallrotatingpartsto stopbeforecleaningthebroom.
Ifthebroombecomesclogged,stayintheoperating
positionandreleasethelefttraction-drivelever.While engagingthebroom,pushdownonthehandlestoraise thefrontofthemachineafewcentimeters(inches)offthe pavement.Thenliftthehandlesquicklytobumpthefront ofthemachineonthepavement.Repeatifnecessary.
Ifyoucannotunclogthebroombybumpingthefront
ofthemachine:
Parkthemachineonlevelground.Shutoffthe
engine,waitforallmovingpartstostop,and disconnectthespark-plugwire.
Wearprotectiveglovesandusecautionwhencleaning
outthebroomofforeignobjects;donotuseyour barehands.
16

PreventingFreeze-up

Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen tryingtooperatefrozencontrols.Ifyouhavedifculty operatinganycontrolorpart,starttheengineandletit runforafewminutes.
Afterusingthemachine,lettheenginerunforafew
minutestopreventmovingpartsfromfreezing.Engage thebroomtoclearanyremainingsnowfrominsidethe housing.Shutofftheengineandwaitforallmovingparts tostop,anddisconnectthespark-plugwire.Removeall ice,snow,orotherdebrisfromthemachine.
Connectthespark-plugwire.Withtheengineswitchin
theOFFposition,pulltherecoil-starterhandleseveral timestopreventtherecoilstarterfromfreezingup.

TransportingtheMachine

Usingrampsthatarenotstrongenoughorproperly supportedtoloadthemachineontothetransport vehiclecouldbedangerous.Therampscould collapse,causingthemachinetofall,whichcould causeinjury.
Useproperrampsthataresecuredtothetruck ortrailer.
Keepfeetandlegsoutfromunderthemachine whenloadingandunloading.
PreparingtoTransporttheMachine
Performthefollowingbeforetransportingthemachine:
Ensurethatthefuel-shutoffvalveisclosed.
Placethemachineineitheraforwardorreversegear,
thenblockthewheels.
Securelyfastenthemachinetothetrailerwithstraps,
chains,cables,orropes.
Ensurethatthetrailerhasallthenecessarylightingand
markingasrequiredbylaw.
17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst2hours
Aftertherst5hours
Beforeeachuseordaily
Every50hours
Every100hours
Every200hours
Every300hours
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Checkthetractioncable.
•Checkthebroomcable.
•Changetheengineoil.
•Checktheengine-oillevel.
•Checkthebroom-shaftshearpin.
•Checkforloosehardware.
•Cleanthefoampre-cleaner(morefrequentlyindustyconditions).
•Checkthetirepressure.
•Checktheconditionofthebelts.
•Lubricatethebroom-angle-lockpin.
•Changetheengineoil(morefrequentlyinsevereconditions).
•Checkthesparkplug.
•Replacethefoampre-cleaner.
•Replacethepaperairlter(morefrequentlyindustyconditions).
•Lubricatethehexshaft.
•Checkthetractioncable.
•Checkthebroomcable.
•Checktheairpressureinthedrivetiresandinatethemto116to137kPa(17 to20psi).
•Drainthegasolineandruntheenginetodryoutthefueltankandthecarburetorat theendoftheseason.
•Haveanauthorizedservicedealerinspectandreplacethetraction-drivebelt,if necessary.
Important:Youcanndmoreinformationaboutmaintainingandservicingyourmachineatwww.Toro.com.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.Forengineadjustments,
repairs,orwarrantyservicenotcoveredinthismanual,contacttheauthorizedengineservicedealer.
18

PreparingforMaintenance

1.Movethemachinetoalevelsurface.
2.Shutofftheengineandallowittocool.
3.Disconnectthespark-plugwirefromthesparkplug andkeepthewireawayfromtheplug,toprevent accidentalstarting(Figure19).
2.Removethebeltcoverandtheengineshield.
3.Movethespeed-selectorlevertotheR2position.
4.Dipalong,clean,small-tippedpaintbrushin automotiveengineoilandlightlylubricatethehexshaft (Figure21).
Important:Donotgetoilontherubberwheelor thealuminumfriction-driveplateasthetraction drivewillslip(Figure21).
Note:Rockthemachineforwardandrearwardto rotatethehexshaft.
Figure19
1.Spark-plugwire

Lubrication

LubricatingtheBroom-Angle-LockPin andtheHexShaft
ServiceInterval:Every100hours
Yearly
1.Lubricatethebroom-angle-lockpinttingwithNo.2 lithiumgrease(Figure20).
Figure21
1.Aluminumfriction-drive plate
5.Movethespeedselectorlevertoposition6.
6.Lubricatetheotherendofthehexshaft.
7.Movethespeedselectorleverforwardandrearward afewtimes.
8.Installthebeltcoverandtheengineshield.
2.Hexshaft

EngineMaintenance

ServicingtheAirCleaner
ServiceInterval:Every50hours—Cleanthefoam
pre-cleaner(morefrequentlyindusty conditions).
Every200hours—Replacethefoampre-cleaner.
Every300hours—Replacethepaperairlter(more frequentlyindustyconditions).
1.Broom-angle-lockpin
Figure20
Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagemayoccur.
1.Releasethelatchesonthecoverfortheaircleaner.
2.Removethecoverandcleanitthoroughly(Figure22).
Note:Becarefultopreventdirtanddebrisfrom fallingintothebase.
19
Figure23
G023796
1.Alignment-arrowdecal(normalambientairpositionshown)
9.Securetheair-ltercovertothebasewiththelatches.
Figure22
1.Air-lterbase4.Cover
2.Paperairlter
3.Foampre-cleaner
5.Latchontheair-cleaner cover(2)
3.Removethefoampre-cleaner,washitwithamild detergentandwater,andthenblotitdry(Figure22).
4.Removeandinspectthepaperairlter(Figure22); discarditifitisexcessivelydirty.
Important:Donottrytocleanapaperlter.
5.Wipedirtawayfromthebaseandthecoverwitha moistrag.
Note:Becarefultopreventdirtanddebrisfrom enteringtheairductleadingtothecarburetor.
6.Installthefoampre-cleanerontothepaperairlter (Figure22).
Note:Useanewpaperairlterifyoudiscardedthe oldone.
7.Installtheairlterassemblytotheair-lterbase (Figure22).
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
EngineOilType:Toro4-CyclePremiumEngineOil
Usehigh-qualitydetergentoils(includingsynthetic)ofAPI (AmericanPetroleumInstitute)serviceclassSJorhigher. Selecttheviscositybasedontheairtemperatureattimeof operationasshowninthetablebelow .
Figure24
Checktheoillevelwhentheengineiscold.
1.Cleantheareaaroundthedipstick.
2.Removethedipstickandreadtheoillevel(Figure25).
8.Alignthearrowdecalontheair-cleanercoverandthe arrowdecalonthebase(Figure23).
20
Figure25
1.Fillerneck2.Dipstick
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every100hours(morefrequentlyinsevere conditions).
Oilcapacity:0.60L(0.63qt)
Note:Draintheengineoilwhiletheengineiswarm.
1.Placeapanunderdrainttingandremovetheoil-drain cap(Figure26).
3.Removethedipstickandwipeofftheoilwithaclean rag.
4.Insertthedipstickintothellerneck,restitontheoil llerneck,andturnitcounterclockwiseuntilthecap dropsdowntolowestpointofthethreadleads.
Note:Donotthreadthecapontothetube.
5.Removedipstickandcheckoillevel.
Note:Donotoperatetheenginewiththeoillevel belowtheAddmarkorabovetheFullmarkonthe dipstick.
Note:Theoillevelshouldbeattopoftheindicator onthedipstick(Figure25).
Iftheoillevelislow ,performthefollowing:
A.Pourthespeciedoilintothellerneck
(Figure25).
Note:Donotoverlltheenginewithoil.
B.Repeatsteps3through5.
Iftheoillevelishigh,preformthefollowing:
A.Removethecapfromthedraintting.
B.Draintheoiluntiltheoillevelisatthetopof
theindicatorondipstick;refertosteps1of
ChangingtheEngineOil(page21).
C.Installthecapontothedraintting;referto
step2ofChangingtheEngineOil(page21).
6.Insertthedipstickintothellerneckandtightenthe dipstickbyhand.
Figure26
1.Draintting
2.Cap
3.Drainpan
2.Allowtheoiltodrainandtheninstalltheoil-draincap.
3.Cleanaroundthellerneckandremovethedipstick.
4.Filltothespeciedcapacitywiththespeciedoiland replacethedipstick;refertoCheckingtheEngine-Oil
Level(page20).
Note:Donotoverlltheenginewithoil.
5.Wipeupanyspilledoil.
6.Starttheengineandcheckforleaks.
7.Shutofftheengineandchecktheoillevel;referto
CheckingtheEngine-OilLevel(page20).
21
CheckingtheSparkPlug
G019300
1 2
4
3
ServiceInterval:Every100hours
Sparkplugtype:Champion®RC12YC,Kohler®12132 02-S,orKoher2513214-S(RFIcompliant)
Spark-pluggap:0.76mm(0.030inch)
1.Disconnectthespark-plugwirefromtheterminalof thesparkplug(Figure19).
2.Cleantheareaaroundthebaseofthesparkplug.
3.Removethesparkplugfromthecylinderheadby rotatingtheplugcounterclockwise.
4.Examinetheplugforwearanddamage(Figure27).
Important:Replaceacracked,fouled,ordirty sparkplug.Donotcleantheelectrodes,because gritenteringthecylindercandamagetheengine.
Figure28
1.Bowl-retainingscrew2.Drainbolt
Figure27
1.Groundelectrode
2.Centerelectrode4.Spark-pluggap0.76mm
3.Insulator
(0.030inch)
5.Checkthespark-pluggapwithawiregauge(Figure27).
Note:Ifnecessary,adjustthegapto0.76mm(0.030 inch)bycarefullybendingthegroundelectrode.
6.Installthesparkplugbythreadingitintothecylinder headandtorquingtheplugto20N∙m(14lb-ft).
7.Connectthespark-plugwiretotheterminalofthe sparkplug.

FuelSystemMaintenance

DrainingtheFuelSystem
2.Aligntheequipmentthatyouwillusetocollectthefuel beneaththedrainscrew .
3.Removethedrainscrewfromthecarburetorandallow thefueltodrainfromthefueltankandthecarburetor.
Note:Donotremovethebowl-retainingscrewfrom carburetor.
1.Locatethedrainboltthatisinthesideportofthe carburetorbowl(Figure28).
1.Sideportofthecarburetor bowl
Figure29
2.Drainbolt
4.Installthedrainboltintothesideportofthecarburetor.
22

DriveSystemMaintenance

3
g019016
CheckingtheTirePressure
ServiceInterval:Every50hours
1.Shutofftheengine,waitforallmovingpartstostop, andleaveengineswitchintheOFFposition.
2.Checkthetirepressureinthedrivetires.
3.Inatethedrivetiresto117to138kPa(17to20psi).
CheckingtheTractionCable
ServiceInterval:Aftertherst2hours
Yearly
2.Loosenortightentheturnbuckletoadjustthepinuntil itisthepropergapfromthefrontedgeoftheslot (Figure31).
3.Tightenthejamnut(Figure31).
1.Shutofftheengine,waitforallmovingpartstostop, anddisconnectthespark-plugwire.
2.Withthetractionleverdisengaged,checkthepinin theelongatedslotintheleftsideofthemachineabove thetire(Figure30).
Note:Thereshouldbeagapof6mm(1/4inch) fromthefrontoftheslottothefrontedgeofthepin (Figure30).
Note:Ifadjustmentisnecessary,referto(Figure30).
Figure30
1.Pin
2.6mm(1/4inch)
Figure31
1.Jamnut3.Tractioncable
2.Turnbuckle
AdjustingtheWheel-ClutchCable
1.Squeezetheleverfully,thencheckthegapbetweenthe bottomofthehandleandthewheel-clutchleverend (Figure32).
Figure32
Note:Thegapshouldbeapproximatelythethickness
ofapencil(6mmor1/4inch).Ifitisgreater,loosen thecableclampnut,slidethecablejacketupslightly, tightenthecableclampnut,andcheckthegapagain.
AdjustingtheTractionCable
Ifthemachinedoesnotdriveintheforwardorreversespeeds oritdriveswhenyoureleasethetractionlever,adjustthe tractioncable.
Withthetractionleverdisengaged,checkthepininthe elongatedslotintheleftsideofthemachineabovethetire. Thereshouldbeagapof6mm(1/4inch)fromthefront oftheslottothefrontedgeofthepin;refertoChecking
theTractionCable(page23).
Ifthelefthandtractioncableisnotproperlyadjusted,do thefollowingsteps:
1.Loosenthejamnut(Figure31).
2.Repeatfortheothercable(Figure32).

BroomMaintenance

CheckingtheBroom-ShaftShearPin
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Shutofftheengine,waitforallmovingpartstostop, anddisconnectthespark-plugwire.
3.Checktheshearpinlocatedonthebroomshafton eithersideofthegearbox.
23
Figure33
4.Supportthesplineshaftoneithersideofthegearbox.
5.Standthebroomcoreassemblyonendsothatthe removableendretainerplatefacesupward(Figure35).
1.Nut
2.Shearpin
4.Iftheshearpinisdamaged,removethepin,replaceit, andsecuretheitwithanut.
ReplacingWornorDamagedBroom Segments
ServiceInterval:Asrequired.
1.Raisethebroombysettingthecasterpositions.
2.Onbothsidesoftheunit,removeandretainthe carriagebolts,washers,andlocknutsthatsecurethe endbearingstothebroomsupport.
Figure35
1.Hardware
2.End-retainerplate
3.Broomsegment
4.Supportshaft
5.Alignmentngers
6.Removeandretainthehardwarefromtheend-retainer plate(Figure35).
7.Removethedamagedbroomsegment(s).
8.Installthenewsegment(s)bystaggeringthemetalring alignmentngersasshowninFigure35.
Important:Y oumaydamagethebroomassembly ifyoudonotproperlyinstallthebroomsegments.
9.Installthebroomassemblyontotheunit.
Important:Makesurethatthebearingsetscrews aretightenedbeforeoperatingthebroom.
Figure34
1.Broomsupport4.Endbearing
2.Locknut
3.Washer
5.Carriagebolt
3.Manuallypullthepowerunitrearwardtoremovethe broomassemblyfromtheunit.
CheckingtheBroomCable
ServiceInterval:Aftertherst2hours
Yearly
1.Shutofftheengine,waitforallmovingpartstostop, anddisconnectthespark-plugwire.
2.Removethebeltcoverandengineshield.
3.Withthebroomleverdisengaged,ensurethegap betweenthebroom-clutchassemblyandthetabis3 mm(1/8inch).
Note:Ifthebroomisnotproperlyadjusted,referto
AdjustingtheBroomDrive(page25).
24
Figure36

MaintainingtheBelts

CheckingtheConditionoftheBelts
ServiceInterval:Every50hours
1.Removetheknobandwasherthatsecurestheengine coverandthebeltcovertomachine(Figure38).
1.Broom-clutchassembly
2.Tab
3.3mm(1/8inch)
AdjustingtheBroomDrive
Ifthebroomcableisnotproperlyadjusted;refertoChecking
theBroomCable(page24),andthenperformthefollowing
steps:
1.Loosenthejamnut(Figure37).
Figure38
1.Knob4.Platenut
2.Washer5.Beltcover
3.Enginecover
2.Checkthe2beltsfordamageorwear.
Note:Replaceanydamagedorexcessivelyworn belt(s).
3.Alignthebeltcoverandtheenginecovertothe machineandtheplatenut(Figure38).
4.Securethebeltcoverandtheenginecovertothe machinewiththeknobandwasher(Figure38).
RemovingtheBroom-DriveBelt
Figure37
1.Jamnut2.Turnbuckle
2.Loosenortightentheturnbucklethatadjuststhe tensiononthecable(Figure37).
3.Adjusttheturnbuckleuntilthegapbetweenthebroom clutchassemblyandthetabis3mm(1/8inch)(Figure
36).
4.Tightenthejamnut.
5.Ifthebroomcableisproperlyadjustedbutaproblem remains,contactyourAuthorizedToroServiceDealer.
1.Removetheenginecoverandthebeltcoverfromthe machine;refertostep1ofCheckingtheConditionof
theBelts(page25).
2.Removethe2boltsand2washersthatsecurethebelt guidetothemachine,andremovethebeltguideand thespacer(Figure39).
Note:Thespacerislocatedbetweentheengineand thepulleyshield.
25
Figure39
Note:Ensurethatthebeltisnottwisted.
4.Alignthespacerbetweentheengineandthepulley shinedandaligntheholesinthespacer,engine,and shield(Figure39).
5.Securethepulleyguidetothemachinewiththebolts andwashers(Figure39)thatyouremovedinstep2of
RemovingtheBroom-DriveBelt(page25).
RemovingtheTractionBelt
1.Removethebroom-drivebelt;refertoRemovingthe
Broom-DriveBelt(page25).
2.Removethehairpinfromthetraction-controlrod (Figure41).
1.Spacer
2.Pulleyshield5.Bolt
3.Beltguide
4.Washer
3.Slipthebeltforwardovertheforwardgrooveofthe enginepulley(Figure40).
Figure40
Figure41
1.Hairpin3.Traction-controlbracket
2.Traction-controlrod
3.Removetraction-controlrodfromthetraction-control bracketbymovingtherodinward(Figure41).
4.Pivotthetraction-controlbracketandtractionpulley forward(Figure42).
1.Enginepulley3.Broom-gearboxpulley
2.Broomdrivebelt4.Traction-controlbracket
4.Slipthebeltoffofthebroom-gearboxpulley, movethebeltrearwardbetweenthepulleyandthe traction-controlbracket,andremovethebeltfromthe machine(Figure40).
InstallingtheBroom-DriveBelt
1.Alignthereplacementbeltbetweenthepulleyandthe traction-controlbracket(Figure40).
2.Slipthebeltontothegrooveatthebottomofthe broom-gearboxpulley(Figure40).
3.Slipthebeltontotheforwardgrooveoftheengine pulley(Figure40).
Figure42
1.Tensionpulley4.Tractionpulley
2.Reargroove(engine pulley)
3.Tractionbelt
5.Traction-controlbracket
5.Pullthetensionpulleyoutward(Figure42).
26
6.Slipthetractionbeltoutofthegrooveofthetraction pulleyandupbetweenthepulleyandthefrictionwheel (Figure43).

MaintainingtheChassis

CheckingforLooseHardware
ServiceInterval:Beforeeachuseordaily
1.Visuallyinspectthemachineforanyloosemissing hardwareoranyotherpossibleproblem.
2.Tightenallloosehardwarebeforeoperatingthe machine.
3.Replaceallmissinghardwarebeforeoperatingthe machine.
Figure43
1.Tractionpulley3.Frictionwheel
2.Belt
7.Slipthebeltoffthereargrooveoftheenginepulley andremovethebeltfromthemachine(Figure42).
InstallingtheTractionBelt
1.Alignthetractionbeltbetweenthefrictionwheeland thetractionpulley(Figure43).
2.Alignthebeltintothegrooveatthebottomofthe tractionpulley(Figure42).
3.Pullthetensionpulleyoutward(Figure42).
4.Alignthebeltintothereargrooveoftheenginepulley (Figure42).
Note:Releasethetensionpulley.
5.Movethetraction-controlbracketrearwardandalign theholeinthebracketwiththetraction-controlrod (Figure41).
6.Sliptherodthroughthebracketandsecuretherod withthehairpin(Figure41).
7.Installthebroom-drivebelt;refertoInstallingthe
Broom-DriveBelt(page26).
8.Installtheenginecoverandthebeltcover;refertostep
1ofCheckingtheConditionoftheBelts(page25).
27
Storage
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyousorethemachine inanareawithanopename,thegasolinefumes mayigniteandcauseanexplosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thetank;otherwise,fuelmayleakoutofthe machine.
15.Cleanthemachinethoroughly.
16.Touchupchippedsurfaceswithpaintavailablefroman AuthorizedToroServiceDealer.Sandaffectedareas beforepainting,andusearustpreventativetoprevent themetalpartsfromrusting.
17.Tightenallloosescrews,bolts,andlocknuts.Repairor replaceanydamagedparts.
18.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheenginetocool beforestoringitinanyenclosure.

RemovingtheMachinefrom Storage

1.Removethesparkplugandspintheenginerapidly usingthestartertoblowtheexcessoilfromthe cylinder.

PreparingtheMachinefor Storage

1.Supporttheframe,sothebristlesarenottouching theground.
Note:Thebristleswillbecomedeformedandthe broomwillbeoutofalignmentifthebristlesare touchinggroundforanextendedperiodoftime.
2.Keepthebroomawayfromsunlight,weather,and temperaturechangestopreventbrittleness.
3.Thoroughlycleanthebroomandensurethatitisfree ofallcausticchemicalsand/orresidue.
4.Onthelastrefuelingoftheyear,addfuelstabilizerto freshfuel.
5.Addthetreatedfueltothemachineandruntheengine for10minutes.
6.Drainthefuelfromthefuelsystem;refertoDraining
theFuelSystem(page22).
7.Runthemachineuntiltheenginestopsfromrunning outoffuel.
8.Primetheengineandstartitagain.
2.Installthesparkplugbyhandandthentorqueitto20 N∙m(15ft-lb).
3.Connectthespark-plugwire.
4.Performtheannualmaintenanceproceduresasgiven intheRecommendedMaintenanceSchedule;refer
Maintenance(page18).
9.Allowtheenginetorununtilitstops.
10.Allowittocool.
11.Disconnectthespark-plugwire.
12.Removethesparkplug,add30ml(1oz)ofengineoil throughthespark-plughole,andpullthestarterrope slowlyseveraltimes.
13.Looselyinstallthesparkplug.
14.Disposeofanyunusedfuelproperly.Recycleit accordingtolocalcodes,oruseitinyourautomobile.
Note:Donotstorestabilizedfuelformorethan 90days.
28
Troubleshooting
Problem
Theenginedoesnotstart,startshard,or failstokeeprunning.
Theenginelosespower.
PossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltank.
2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.
3.Thethrottleandchokearenotinthe correctposition.
4.Thereisdirtinfuelvalve.4.Cleanthefuel-valvescreenandcup.
5.Thefuel-capventisblocked.5.Cleanthefuel-capvent.
6.Dirt,water,orstalefuelisinthefuel system.
7.Theaircleanerisdirty.
8.Thesparkplugisfaulty.8.Clean,adjustorreplacethesparkplug.
9.Thespark-plugwireisnotconnected.
1.Theengineloadisexcessive.1.Reducethegroundspeedoradjust
2.Theaircleanerisdirty.
3.Theoillevelinthecrankcaseis incorrect.
4.Thereisdirtinfueltanklter.4.Cleanthefuel-tanklter.
5.Dirt,water,orstalefuelisinthefuel system.
3.Besurethethrottlecontrolismidway betweentheSLOWandFASTpositions, andthechokeisintheONpositionfor acoldengineortheOFFpositionfora warmengine.
6.Contactanauthorizedengineservice dealer.
7.Cleanorreplacetheaircleaner element.
9.Checkthespark-plugwireconnection.
thebroom.
2.Cleanorreplacetheaircleaner element.
3.Checktheoillevelinthecrankcase.
5.Contactanauthorizedengineservice dealer.
Thebroomdoesnotcleanthesurface.
Thebroomdoesnotrotate.
Themachinepullsleftorright.
Thereisabnormalvibration.
1.Thebroomheightisincorrect.1.Adjustthebroomheight.
2.Thetirepressureinthedrivetiresis notcorrect.
3.Youarecleaningtoomuchdebrisat onetime.
1.Thebroomisclogged.1.Unclogthebroom.
2.Thebroom-driveleverisnotengaged.2.Engagethebroom-drivelever.
3.Thebroomdrivebeltisslipping.3.Adjustorreplacethebelt.
4.Thebeltisbroken.4.Replacethebelt.
5.Theshearpinisbroken.5.Replacetheshearpin.
1.Thetirepressureinthedrivetiresis notcorrect.
1.Thedrivebeltisworn,looseorbroken.1.Installanewbelt. Themachinedoesnotdrive.
2.Thedrivebeltisoffapulley.
1.Thebroomassemblyislooseor damaged.
2.Theenginemountingboltsareloose.2.Tightentheengine-mountingbolts.
3.Theenginepulleyoridlerpulleyis loose.
4.Theenginepulleyisdamaged.
5.Thebeltisdamaged.5.Installanewbelt.
2.Adjustthetirepressureinthedrive tires.
3.Slowdownandclearsmallerareasof debris.
1.Adjustthetirepressureinthedrive tires.
2.Replaceoradjustthebelt.
1.Tightenthehardware,replacethe broomassembly,orcontactan AuthorizedToroServicedealer.
3.Tightentheappropriatepulley .
4.ContactanAuthorizedT oroService dealer.
Thebroomdoesnotstopwhenyou releasethedrivelever.
1.Thebroom-drivebeltisoutof adjustment.
29
1.Checkthebroom-driveadjustment.
Problem
PossibleCauseCorrectiveAction
Thebroomwearsoutprematurely .1.Youareusingtheincorrectbroom
Thespeedselectorisdifculttomoveor frozeninplace.
height.
1.Thehexshaftneedslubrication.1.Lubricatethehexshaft.
1.Adjustthebroomheight.
30
Notes:
31
Alimitedwarranty(seewarrantyperiodsbelow)
TheToroWarranty
SWS TurfRenovation
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany ,pursuanttoan agreementbetweenthem,jointlywarrantyourT oroProductslistedbelowto befreefromdefectsinmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
TurfRenovation Walk-BehindAerator1year
Engine2years Stand-OnAerator
Battery90daysPartsandLabor
Engine2years
Dethatcher1year
Engine2years TurfSeeder
Engine2years
Stand-OnSpreaderSprayer
Battery90daysPartsandLabor
Engine2years
Walk-BehindRotaryBroom1year
Engine2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
1year
1yearPartsOnly
1year
1year
1yearPartsOnly
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:888-384-9939
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave
signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
**
:
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:
Productfailureswhichresultfrominstallationanduseofadd-on,
modied,orunapprovedaccessories
Failuretoperformrequiredmaintenanceand/oradjustments
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Productfailureswhichresultfromoperatingtheproductinanabusive,
negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,include,belts,cutters,blades, teeth,sparkplugs,tires,lters,etc.
Failurescausedbyoutsideinuenceinclude,weather,storage,
contamination,lubricants,additives,orchemicals,etc.
Normal“wearandtear”itemsincudespaintedsurfacesandscratched
decals,etc.
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0289RevE
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