Toro 23508, 33512 Operator's Manual

FormNo.3421-672RevA
20inTurfSeeder
ModelNo.23508—SerialNo.400000000andUp ModelNo.33512—SerialNo.400000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3421-672*A
Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrester, contactyourAuthorizedServiceDealer.GenuineT oro sparkarrestersareapprovedbytheUSDAForestry Service.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
WARNING
DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecalorgotowww.Toro.comtoaccess warranty,parts,andotherproductinformation.
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineseeds,dethatches,andpowerrakes turfbothforrevitalizingexistingturfandforspreading seed.Itisintendedforsmalltomediumsizedlawn applicationsinresidentialandcommercialproperties.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
g252246
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................8
1UnfoldingtheHandle.......................................8
2CheckingtheEngine-OilLevel.........................8
ProductOverview.....................................................9
Controls.............................................................9
Specications...................................................11
TorqueRequirements........................................11
Attachments/Accessories..................................11
Operation................................................................12
BeforeOperationSafety...................................12
AddingFuel......................................................12
CheckingtheEngineOil...................................14
AdjustingtheCutting-BladeDepth....................14
AdjustingtheSeeding-RateGauge...................14
UsingtheSeedCover.......................................15
DuringOperationSafety...................................15
StartingtheMachine.........................................17
ShuttingOfftheMachine..................................17
OperatingtheSelf-PropelDrive........................17
OperatingtheBlade-ControlBail......................18
OperatingtheMachine.....................................18
OperatingTips..................................................19
AfterOperationSafety......................................20
TransportingtheMachine.................................20
DisengagingtheHydrostaticDrive....................20
Maintenance...........................................................21
RecommendedMaintenanceSchedule(s)...........21
Pre-MaintenanceProcedures..............................22
MaintenanceSafety..........................................22
DisconnectingtheSpark-PlugWire..................22
Lubrication..........................................................23
LubricatingtheSlicer-ShaftBearings................23
EngineMaintenance...........................................23
EngineSafety...................................................23
ServicingtheAirCleaner..................................23
ServicingtheEngineOil....................................24
ServicingtheSparkPlug...................................26
CheckingtheSparkArrester.............................26
FuelSystemMaintenance...................................27
DrainingtheFuelT ank......................................27
DriveSystemMaintenance..................................27
CheckingtheTirePressure...............................27
AdjustingtheSelf-PropelDrive.........................28
ChangingtheHydraulic-Transmission
Fluid..............................................................28
BeltMaintenance................................................29
CheckingtheConditionoftheBelts...................29
AdjustingtheSelf-PropelDrive-Belt
Tension.........................................................29
CuttingBladeMaintenance..................................30
CheckingandReplacingtheBlades..................30
SeedGateMaintenance.......................................31
CheckingtheSeedGate...................................31
AdjustingtheSeed-GateClosed
Position.........................................................32
Cleaning..............................................................32
CleaningtheEngineArea.................................32
CleaningundertheMachine.............................32
CleaningundertheBeltCover.........................33
CleaningtheSeedGate....................................33
Storage...................................................................34
StorageSafety..................................................34
StoringtheMachine..........................................34
RemovingtheMachinefromStorage................34
Troubleshooting......................................................35
3
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2017.Improperuseormaintenance bytheoperatororownercanresultininjury .To reducethepotentialforinjury ,complywiththese safetyinstructionsandalwayspayattentiontothe safety-alertsymbol(Figure2),whichmeansCaution, Warning,orDanger—personalsafetyinstruction. Failuretocomplywiththeinstructionmayresultin personalinjuryordeath.

GeneralSafety

Thisproductiscapableofinjuringhandsandfeet andofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol(Figure2),which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
93-7321
1.Cutting/dismembermenthazardofhandsandfeet,rotating knives/blades—stayawayfrommovingparts.
decal93-7321
decal116-8536
116-8536
1.Cuttingblades-pressdownonleverandpullbladecontrol bailagainstthehandletoengagethecuttingblades.
decal115-9625
115-9625
1.Parking brake—disengaged
2.Parkingbrake—engaged
decal116-8535
116-8535
1.Lowerseedowrate2.Higherseedowrate
5
decal116-8537
116-8537
decal116-8648
116-8648
1.Tostarttheengine,readtheOperator’sManual-(1)Parkthe machineonalevelsurface(2)Filltheenginewithoil(3)Move thecontrolbarstoaneutralposition(4)Starttheengine.
2.Self-propeldrive-pushtheself-propeldrivebailforwardto movethemachineforward;pulltheself-propeldrivebail downwardtomovethemachinebackward.
decal117-2718
117-2718
3.Cuttingblades-releasethebladecontrolbail(neutral position)todisengagethecuttingblades;holdtheblade controlbailagainstthehandletoengagethecuttingblades.
4.Seedhopperon;seedhopperoff.
decal117-4979
117-4979
1.Entanglementhazard,belt—keepawayfrommovingparts; keepallguardsandshieldsinplace.
6
121-2011
decal121-2011
1.Warning—readthe
Operator’sManual.
2.Warning—donotoperate thismachineunlessyou aretrained.
1.Bypassleverpositionfor operatingthemachine
2.Bypassleverpositionfor pushingthemachine
3.Thrownobjecthazard;pick updebrisbeforeoperating.
4.Warning—keephands awayfrommovingparts, keepallguardsandshields inplace.
121-6203
3.ReadtheOperator’s manual
5.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
7.Warning—shutoffthe engineandremove thesparkplugwire beforeperformingany maintenanceonthe machine.
6.Warning—shutoffthe enginebeforeleavingthe machine.
decal126-0296
126-0296
1.Readandunderstandthe operator’smanualbefore
decal121-6203
servicingthismachine
2.Checktirepressure—13 psi(4x)every50hours
3.Greasetheslicershaft bearingsevery25hours
4.Checktransmissionbelt drivetensionevery25 hours
5.Seeengineowner’s manualforservice
1.Bladeup;“T”=Transport
2.“A”through“H”increasing
7
decal126-2446
126-2446
position
depthsettings
3.“H”=deepestblade setting;bladedown
Setup
2
1

UnfoldingtheHandle

NoPartsRequired
Procedure
1.Raisethehandletotheoperatingposition (Figure3).

CheckingtheEngine-Oil Level

NoPartsRequired
Procedure
RefertoCheckingtheEngine-OilLevel(page25).
Figure3
2.Slidetheovallockingringsdowneachsideof theupperhandleandoverthelowerhandle (Figure3),lockingthehandlesectionstogether.
g029059
8
ProductOverview
g252291
Figure5
Figure4
1.Seeder-controllever6.Seedhopperandcover
2.Self-propeldrivebail7.Seeding-rategauge
3.Handle8.Depth-controllever
4.Blade-controlbail9.Recoil-starthandle
5.Fuel-tankcap
g252290
1.Recoil-starthandle6.Throttlelever
2.Fuel-shutoffvalve
3.Chokelever8.Oil-drainplug
4.Air-cleaner
5.Fuel-tankcap
7.Dipstick
9.On/Offswitch
Controls
ChokeLever
Beforestartingacoldengine,movethechokelever (Figure5)totheleft.Aftertheenginestarts,regulate thechoketokeeptheenginerunningsmoothly.As soonaspossible,movethechokeleveralltheway totheright.
Note:Awarmenginerequireslittleornochoking.
ThrottleLever
Thethrottlelever(Figure5)islocatedontheengine andcontrolstheenginespeed.Movingthethrottle leverrearwardincreasestheenginespeed,and movingthethrottleleverforwarddecreasesthe enginespeed.
EngineOn/OffSwitch
Theengineon/offswitch(Figure5)islocatedon thefrontright-handsideoftheengine.Rotatethe switchclockwisetotheONpositionbeforestarting theengine.Rotatetheswitchcounterclockwisetothe OFFpositiontoshutofftheengine.
9
Fuel-ShutoffValve
Blade-ControlLock
Thefuel-shutoffvalve(Figure5)islocatedonthe engineandisusedtoshutoffthefuelwhenthe machinewillnotbeusedforafewdays,during transporttoandfromthejobsite,andwhenparked insideabuilding.
Rotateitdowntoopenitoruptocloseit.
Self-PropelDriveBail
Theself-propeldrivebail(Figure6),locatedunder thehandle,controlstheforwardandreversemotion ofthemachine.
Whenyousqueezetheself-propeldrivebailisagainst thehandle,thegroundspeedofthemachinechanges basedonthedistancebetweenthebailandthe handle.Whenyoureleasethebail,themachinestops moving.
Theblade-controllock(Figure6)islocatedontheleft sideofthehandle,nexttotheblade-controlbail.
Movingtheblade-controllockintothefullforward positionallowstheblade-controlbailtobesqueezed againstthehandle.
Squeezingtheblade-controlbailagainstthehandle engagestheblade.Releasingtheblade-controlbail automaticallydisengagestheblade.Theblade-control lockresetstolocktheblade-controlbail.
Seeder-ControlLever
Theseeder-controllever(Figure6)islocatedonthe righthandlebar.
Pushtheleverforwardtostarttheseedow,andpull itrearwardtostoptheseedow.
ParkingBrake
Settheparkingbrakewheneveryouleavethemachine unattendedandwhenperformingmaintenance.To engagetheparkingbrake,pullthebrakerodoutand down,lockingitintheoutposition.T odisengagethe brake,pullthebrakeupuntilitsnapsbackintothe machine.
Figure6
1.Seeder-controllever4.Self-propeldrivebail
2.Handle5.Blade-controllock
3.Blade-controlbail
Blade-ControlBail
Theblade-controlbail(Figure6),locatedinfrontof thehandle,engagesordisengagestheblade.
Iftheengineisrunning,thebladesengagewhenyou squeezetheblade-controlbailtowardthehandle.
Whenyoureleasetheblade-controlbail,theblades stop.
g020976
g017939
Figure7
(Rearofmachineshown)
1.Parkingbrake
10
Hydrostatic-DriveBypassLever
Thehydrostatic-drivebypasslever(Figure8)releases thehydrostatic-drivesystemsoyoucanmovethe machinebyhand,withouttheenginerunning.
Fornormaloperatingposition,pulluponthehandle andpushthehandleinuntilall3notchesareinside theframe.
Note:Thelastnotchonthehandledoesnotlatch
ontheslot.
Toreleasethedrivewheels,pulluponthehandleand pullitoutuntilthelastnotchengagesintheslot.Then pushthehandledown.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
Length(operating)137cm(54inches)
Length(withhandlestored)95.25cm(37.5inches)
Height(operating)113cm(44.5inches)
Height(withhandlestored)73.5cm(29inches)
Weight

TorqueRequirements

BoltLocationTorque
Enginemountingbolts
Clutchmountingbolts66to83Nm(49to61ft-lb)
Slicershaftnut88to115Nm(65to85ft-lb)
37to45Nm(27to33ft-lb)
76cm(30inches)
120.2kg(265lb)
1.Handlein—normaloperatingposition
2.Allnotchesinsideframe
3.Handleout—hydrostatic-driverelease
4.Lastnotchengagedinslot
Figure8
g021333

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Exmark.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
11
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

AddingFuel

Capacity:5.6L(1.48USgallons)
RecommendedFuel:
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer isused.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould contact.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainthefuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.
Donotaddoiltogasoline.
Important:T oreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold;runthemachine drybeforestoringitformorethan30days.
Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizers withanalcoholbasesuchasethanol,methanol, orisopropanol.
12
DANGER
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areor explosionfromgasolinecanburnyouand othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupany gasolinethatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren. Neverbuymorethana30-daysupplyof gasoline.
Donotoperatewithouttheentireexhaust systeminplaceandinproperworking condition.
Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark whichcanignitethegasolinevapors.Are orexplosionfromgasolinecanburnyouand othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.
Donotllgasolinecontainersinsidea vehicleoronatruckortrailerbed,because interiorcarpetsorplastictruck-bedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.
Whenpractical,removefuel-powered equipmentfromthetruckortrailer,and fueltheequipmentwiththewheelsonthe ground.Ifthisisnotpossible,thenrefuel suchequipmentonatruckortrailerfrom aportablecontainerratherthanfroma gasolinedispensernozzle.
Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleand thefueltankorconditioneropening.
Keepfuelawayfromyoureyesandskin.

FillingtheFuelTank

1.Disengagethecuttingblades,shutoffthe engine,waitforallmovingpartstostop,andturn theengineswitchtotheOFFposition.
2.Allowtheenginetocool.
3.Cleanaroundthefuel-tankcapandremoveit.
Note:Thecapistetheredtothefueltank.
4.Addunleadedgasolinetothefueltankuntilthe levelisjustinsidethemeshlterbasket.
Important:Thisspaceinthetankallows
gasolinetoexpand.Donotllthefueltank completelyfull.
5.Installthefuel-tankcapsecurely.
6.Wipeupanyspilledfuel.
13

CheckingtheEngineOil

AdjustingtheSeeding-Rate
Checktheengineoilbeforestartingtheengine;refer toCheckingtheEngine-OilLevel(page25).

AdjustingtheCutting-Blade Depth

1.Bringthemachinetoafullstop.
2.Disengagethecuttingblades.
3.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition. Disconnectthewirefromthesparkplug.
4.Unlockthecutting-bladedepthhandlebypulling upward.
Figure9
Gauge
1.Bringthemachinetoafullstop.
2.Disengagethecuttingblades.
3.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
4.Tochangetheseedingrate,loosentheknobon theseeding-rategaugelocatedonthefrontof theseedhopper.Movethegaugepointertothe desiredposition,andtightentheknob.
g013146
g020903
1.Gaugepointer
Figure10
1.Unlock3.Lock
2.Cutting-bladedepth handle
5.Movethelevertothedesiredworkingdepthslot
setting.Rotateandpushthehandledownto lockthehandle.
6.Adjustthesettingdownasthecuttingblades
wear.
Note:Refertotheseedinggraph,locatedonthe
machine,todeterminethecorrectgaugesettingfor thetypeofgrassandthethicknesstobeplanted.
14

UsingtheSeedCover

Toinstalltheseedcover(Figure11),placeitover
theseedhopperandfastenittothelatchpostson eithersideusingtherubberlatches.
Toremovetheseedcover,pulleachrubberlatch
downandawayfromthelatchpostsandremove thecover.
Figure11
1.Seedcover
2.Seedhopper
3.Rubberlatch
4.Latchpost

DuringOperationSafety

GeneralSafety

Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeople,or damagetoproperty.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
g024773
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidoperatingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromtheblade
area.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Stopthebladeswheneveryouarenotoperating
themachine.
Stopthemachine,shutofftheengine,engagethe
parkingbrake,andinspectthebladesafterstriking anobjectorifthereisanabnormalvibrationin themachine.Makeallnecessaryrepairsbefore resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Shutofftheengine,anddisengagethecutting
bladesbeforeadjustingthecutting-bladedepth.
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingpositionforany
reason,dothefollowing:
–Stopthemachineonlevelground. –Shutofftheengine.
15
–Engagetheparkingbrake.
–Waitforallmovingpartstostop.
–Raisetheblades.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.

SlopeSafety

Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.
Evaluatethesiteconditionstodetermineifthe
slopeissafeformachineoperationincluding surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .
Reviewtheslopeinstructions,listedbelow,for
operatingthemachineonslopesandreview theconditionsinwhichthemachineisbeing operatedtodeterminewhetherthemachinecan beoperatedintheconditionsonthatdayandat thatsite.Changesintheterraincanresultina changeinslopeoperationforthemachine.
–Avoidstarting,stopping,orturningthemachine
onslopes.Avoidmakingsuddenchangesin speedordirection.Maketurnsslowlyand gradually.
–Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisin question.
–Removeormarkobstructionssuchasditches,
holes,ruts,bumps,rocks,orotherhidden hazards.T allgrasscanhideobstructions. Uneventerraincouldoverturnthemachine.
–Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycause themachinetolosetraction.Lossoftraction mayresultinslidingandalossofbrakingand steering.
–Useextremecautionwhenoperatingthe
machineneardropoffs,ditches,embankments, waterhazards,orotherhazards.Themachine couldsuddenlyrolloverifpartofthetraction goesovertheedgeortheedgecavesin. Establishasafetyareabetweenthemachine andanyhazard.
–Identifyhazardsatthebaseoftheslope.
16

StartingtheMachine

OperatingtheSelf-Propel
1.Ensurethattheblade-controlbailisintheOFF
position.
2.MovetheengineswitchtotheONposition,and
openthefuel-shutoffvalve.
3.Movethechokelevertotheleftifyouare
startingacoldengine.
Note:Awarmorhotenginemaynotrequire
choking.
4.Movethethrottlelevermidwaybetweenthe
SLOW(turtle)andFAST(rabbit)positions.
5.Pulltherecoil-starthandlesharplytostartthe
engine.
6.Aftertheenginestarts,graduallymovethe
choketotheright.
Note:Iftheenginestallsorhesitates,movethe
chokeleftagainuntiltheenginewarmsup.
7.Movethethrottlelevertothedesiredsetting.

ShuttingOfftheMachine

1.Bringthemachinetoafullstop.
2.Releasetheblade-controlbail.Thebladesstop,
andtheenginecontinuestorun.
3.PlacethethrottlemidwaybetweentheSLOW
andFASTpositions.
Drive
1.Starttheengine.
2.Movetheself-propeldrivebailfromtheneutral position.
Tomoveforward,squeezetheself-propel
drivebailagainstthehandle(Figure12).
Figure12
1.Self-propeldrivebail
(neutralposition)
2.Reverse—pushdownand
awayfromthehandle
3.Forward—pulltowardthe handle
4.Handle
g020893
4.Allowtheenginetorunforaminimumof15 seconds,thenturntheengineon/offswitchto theOFFpositiontoshutofftheengine.
Important:Inanemergencysituation,shut
offtheengineimmediately .
5.Closethefuel-shutoffvalve.
6.Waitforallmovingpartstostopbeforeleaving theoperator’sposition.
Note:Youcanvarythegroundspeed
byincreasingordecreasingthedistance betweentheself-propeldrivebailandthe handle.Lowerthedrivebailtowardthe neutralpositiontodecreasetheground speedwhenmakingaturnorifthemachine ismovingtoofast.
Ifyoureleasethedrivebail,itreturnsto neutralandthemachinestopsmoving. Squeezethedrivebailclosertothehandle toincreasethegroundspeed.Whenyou holdthedrivebailtightagainstthehandle, themachinemovesatthemaximumground speed.Releasethedrivebailtostopmoving orwheneveryouleavethemachine.
Toturnleftorright,decreasethespeed,push
downonthehandles,andturnthemachine inthedesireddirection;thenresumenormal operation.
Tomoveinreverse,releasethedrivebail
andallowittoreturntoneutral.Pushthe drivebaildownandawayfromthehandle. Thegroundspeedvariesasthedistance
17
increasesordecreasesfromtheneutral position.
3.Todisengagetheself-propeldriveandplacethe machineintotheneutralposition,releasethe drivebail.
Note:Ifthemachinecreepsforwardor
rearwardwhenthedrivebailisintheneutral position,shutofftheengineandadjustthe self-propeldrivecable;refertoAdjustingthe
Self-PropelDrive(page28).

Operatingthe Blade-ControlBail

1.Starttheengine.
2.Pushandholdtheblade-controllockforwardto releasetheblade-controlbail(Figure13).
DANGER
Whenthemachineisinoperation,contact withrotatingormovingpartswillseverely injurehandsandfeet.
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine, shutofftheengineandwaitforallmoving partstostop.Disconnectthewirefrom thesparkplugandkeepitawayfromthe plugtopreventsomeonefromaccidentally startingtheengine.
Staybehindthehandleandawayfrom theseedmixerandcuttingbladeswhile operatingthemachine.
Keepface,hands,feet,andanyother partofyourbodyorclothingawayfrom concealed,moving,orrotatingparts.
1.Ifseeding,lltheseedhopperandsetthe seedingrategauge;refertoAdjustingthe
Seeding-RateGauge(page14).
Figure13
1.Blade-controllock(locked position)
2.Push
3.Squeezetheblade-controlbailagainstthe
handleandreleasetheblade-controllock;the bladesengage.
4.Releasetheblade-controlbailtodisengagethe
blades.Theblade-controllockresetstolockthe blade-controlbail.
3.Blade-controlbail
4.Squeezeagainsthandle

OperatingtheMachine

2.Adjustthecutting-bladedepthtothedesired setting;refertoAdjustingtheCutting-Blade
Depth(page14).
3.Starttheengine.
4.SettheenginethrottletotheFASTposition.
5.Pushdownonthehandletoraisethefront
g021243
wheelsslightlyofftheground.
6.Squeezetheblade-controlbailagainstthe handletoengagetheblades.Slowlylowerthe frontwheelstotheground,allowingtheblades tograduallyworkintothegrassandsoil.
7.Ifseeding,pushtheseeder-controlleverforward tostarttheseedow.
Note:Thereisnoneedtoturnthe
seeder-controlleveroffandonforeachturn. Theseedowslowsand/orstopswhenthe machineisstoppedorslowedforturning.T o reduceseedloss,raisethefrontwheelsasthe machineisturned.
Note:Themachineseedsatthesamerate
goingforwardorrearward.
DANGER
Therotatingbladesunderthemachineare dangerous.Bladecontactcancauseserious injuryordeath.
Donotputhandsorfeetunderthemachine.
Note:Ifthereisexcessivethatch,itmaybe
necessarytoremovethethatchpriortoseeding.
8.Engagetheself-propeldrivebailtobegin operating.
18

OperatingTips

Overseeding

Setthecuttingbladestobe3to6mm(1/8to1/4
inch)intotheearth.
Asseedowvariesgreatlybetweendifferentseed
types,llthehopperwithaminimalamountof seedandrunatrialportionoftheyardtoensure thatyouhavethedesiredseedoutput.
Foroptimalcoverage,reducetheseedowto1/2
thedesiredamountandseedtheentireyardin onedirection,thencompleteasecondcoverage perpendiculartotherst.
Important:Donotputdownmoreseedthan
recommendedbytheseedcompany.Overseeding cancausethegrasstobetoothickandcauseitto besusceptibletofungus.

Dethatching

Setthecuttingbladestobe3to6mm(1/8to1/4 inch)pastthethatchlayer,intotheearth.Operatethe machineovertheyardwiththeseeder-controllever turnedoff.

PowerRaking/Renovating

Tobreaknewgroundortillanexistinglawn,setthe cuttingbladestobe6to13mm(1/4to1/2inch)into theearth.Goforwardandbackwardoverthearea tobeleveled,ormakemultiplepassesfromdifferent directions.
Themachineworksbestwhenthegroundishardand dryandismostaggressiveinbreakingupthesoilin reverse.Ifthegroundissoftandcausestheengineto bogdown,raisethebladesslightlyandmakeafew passesbeforeloweringthemtothefulldepth.
19

AfterOperationSafety

TransportingtheMachine

GeneralSafety

Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Turnoffthefuel-shutoffvalvebeforestoringor
transportingthemachine.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
WARNING
Loadingthemachineontoatrailerwithout strongenoughorproperlysupportedramps couldbedangerous.Therampscould collapse,causingthemachinetofall,which couldcauseinjury.
Useproperrampsthataresecuredtothe truckortrailer.
Keepfeetandlegsoutfromunderthe machinewhenloadingandunloading.
Ifnecessary,useassistancewhenloading.
Besurethatthefuelshutoffvalveisclosed.
Securelyfastenthemachinetothetrailerwithstraps, chains,cables,orropes.
Besurethatthetrailerhasallnecessarylightingand markingasrequiredbylaw,andusesafetychains.

Disengagingthe HydrostaticDrive

Ifyouneedtopushthemachineunpowered,youmust releasethehydrostaticdrive.T oreleasethedrive, pullthehydrostatic-drivebypasslever(Figure14) outanddown,lockingitintheoutposition.Thefront wheelsnowrotatefreely.
Toengagethedrive,pulluponthebypassleveruntil itsnapsbackintothemachine.
Figure14
(Rearofmachineshown)
g017940
1.Hydrostatic-drivebypasslever
20
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Every200hours
MaintenanceProcedure
•Changetheengineoil.
•Inspecttheair-cleanerelements.
•Checktheengine-oillevel.
•Checkthetirepressure.
•Checkthebladesforwearordamage.
•Checktheseedgate.
•Cleantheengineandexhaustarea.
•Cleanthedebrisbuildupfromunderthemachine.
•Checkforloosefasteners.
•Greasetheslicer-shaftbearings.
•Checktheconditionofthebelts.
•Cleantheair-cleanerelements.Cleanthemmorefrequentlyindustyoperating conditions.
•Changetheengineoil.
•Checkthesparkarrester(ifequipped).
•Cleanunderthebeltcover.
•Inspectandadjustthesparkplug;replaceitifnecessary .
•Changethehydraulic-transmissionuid.
•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty operatingconditions.
•Replacethesparkplug.
Yearlyorbeforestorage
•Touchupchippedpaint.
21
Pre-Maintenance
Disconnectingthe
Procedures

MaintenanceSafety

Beforeadjusting,cleaning,orrepairingthe
machinedothefollowing:
–Parkthemachineonalevelsurface.
–Disengagethedrives.
–Shutofftheengine.
–Waitforallmovingpartstostop.
–Engagetheparkingbrake.
–Raisetheblades.
–Disconnectthespark-plugwire.
Cleangrassanddebrisfromtheblades,drives,
mufer,andenginetohelppreventres.Cleanup oilorfuelspillage.
Cleanupoilorfuelspills.
Donotallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportthemachineand/or
componentswhenrequired.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Spark-PlugWire
Beforeperforminganymaintenanceontheengine, belt,orcuttingblades,disconnectthespark-plugwire fromthesparkplug(Figure15).
g252737
Figure15
1.Spark-plugwire
Removethespark-plugwirebeforemakingany
repairs.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.
Keepyourhandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustmentswith theenginerunning.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.
Neverinterferewiththeintendedfunctionofa
safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.
Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.
Checktheparkingbrakeoperationfrequently.
Adjustandserviceasrequired.
22
Lubrication
EngineMaintenance

LubricatingtheSlicer-Shaft Bearings

ServiceInterval:Every25hours—Greasethe
slicer-shaftbearings.
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.
2.Engagetheparkingbrake.
3.Lubricatethettings(Figure16)with1or2 pumpsofNLGIgradeNo.2multi-purpose grease.
Figure16
1.Greasetting

EngineSafety

Shutofftheenginebeforecheckingtheoilor
addingoiltothecrankcase.
Keepyourhands,feet,face,clothing,andother
bodypartsawaythemuferandotherhotsurfaces.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspect
theair-cleanerelements.
Every50hours—Cleantheair-cleaner elements.Cleanthemmorefrequentlyindusty operatingconditions.
Every200hours/Monthly(whichevercomes rst)—Replacethepaperair-cleanerelement. Replaceitmorefrequentlyindustyoperating conditions.
Important:Donotoperatetheenginewithout
theairlterassembly;extremeenginedamage willoccur.
1.Shutofftheengineandwaitforallmovingparts tostop;refertoMaintenanceSafety(page22).
g021348
2.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page22).
3.Unhookthelatchthatsecurestheair-cleaner cover(Figure17).
23
Figure17
1.Air-cleanercover4.Paperelement
2.Latch5.Air-cleanerbase
3.Foamelement
4.Removetheair-cleanercover.
Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.
12.Installtheair-cleanerelementsandensurethat theyareproperlypositioned.
13.Installthecoverandhookthelatchtosecureit.

ServicingtheEngineOil

ServiceInterval:Aftertherst5hours
Every50hours
ToroPremiumEngineOilisavailablefromyour authorizedT orodealer.
Important:Use4-cycledetergentengineoilthat
meetsorexceedstherequirementsforAPIservice categorySJorhigher.
CrankcaseCapacity:1.1L(44.7oz)
Important:Iftheoillevelinthecrankcaseistoo
g232363
lowortoohighandyouruntheengine,youmay damagetheengine.Thistypeofdamageisnot coveredbythewarranty.
Note:UseSAE10W-30forgeneraluse.Youcan
usetheotherviscositiesshowninthechartwhen theaveragetemperatureinyourareaiswithinthe indicatedrange(Figure18).
Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.
5.Removethefoamandpaperelementsfromthe base(Figure17).
6.Removethefoamelementfromthepaper element(Figure17).
7.Inspectthefoamandpaperelements,and replacethemiftheyaredamagedorexcessively dirty.
8.Cleanthepaperelementbytappingitgentlyto removethedirt.
Note:Nevertrytobrushdirtoffthepaper
element;brushingforcesthedirtintothebers. Replacetheelementiftappingitfailstoremove thedirt.
9.Cleanthefoamelementinwarm,soapywater orinanonammablesolvent.
Note:Donotusegasolinetocleanthefoam
elementbecauseitcouldcreateariskofreor explosion.
g021783
Figure18
10.Rinseanddrythefoamelementthoroughly .
11.Wipedirtfromthebaseandthecoverwitha moistrag.
24
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Stopthemachineonalevelsurface,andensure thattheengineislevel.
2.Disengagethecuttingblades,shutoffthe engine,waitforallmovingpartstostop,andturn theengineswitchtotheOFFposition.
3.Allowtheenginetocool.
4.Cleanaroundthedipstick(Figure19)sothat dirtcannotfallintothellholeanddamagethe engine.
Figure19
1.Fillhole3.Upperlevel
2.Dipstick4.Lowerlevel
g252748
Figure20
1.Dipstick
2.Drainplug
g021851
5.Whentheoilhasdrainedcompletely ,lowerthe frontwheelstotheground,replacethedrain plug,andtorquetheplugto18Nm(13ft-lb).
5.Removethedipstick,andwipetheendclean.
6.Insertthedipstickfullyintothellhole,butdo notscrewitin(Figure19).
7.Removethedipstickagainandlookattheend. Iftheengine-oillevelislow,slowlypouronly enoughoilintothellholetoraisethelevelto theFullmarkonthedipstick(Figure19).
ChangingtheEngineOil
WARNING
Oilmaybehotaftertheenginehasbeenrun, andcontactwithhotoilcancausesevere personalinjury.
Avoidcontactingthehotengineoilwhenyou drainit.
1.Disengagethecuttingblades,shutoffthe engine,turnofftheengineswitch,andwaitfor allmovingpartstostop.
Note:Disposeoftheusedoilatacertied
recyclingcenter.
6.Removethedipstick,andslowlypouroilintothe llholeuntiltheoilpoursoutofthellhole.
7.Ensurethattheoilisatthecorrectlevelonthe dipstick;refertoCheckingtheEngine-OilLevel
(page25).
8.Replaceandsecurethedipstick.
9.Wipeupanyspilledoil.
10.Connectthewiretothesparkplug.
2.Disconnectthewirefromthesparkplug.
3.Raisethefrontwheels5to8centimeters(2to 3inches)offtheground,andplaceapanunder thedrainplugtocatchtheoil.
4.Removethedrainplug(Figure20).
25

ServicingtheSparkPlug

CheckingtheSpark
ServiceInterval:Every100hours—Inspectand
adjustthesparkplug;replaceitif necessary.
Every200hours—Replacethesparkplug.
UseanNGKBR6HSsparkplugorequivalent.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes, becausegritenteringthecylindercan damagetheengine.
5.Setthegapontheplugto0.6to0.7mm(0.024 to0.028inch);refertoFigure21.
Arrester
(IfEquipped)
ServiceInterval:Every50hours
Note:Asparkarresterisavailableasanoption.If
yourequireasparkarrester,contactyourAuthorized ServiceDealer.
TorosparkarrestersareapprovedbytheUSDA ForestryService.
WARNING
Iftheenginehasbeenrunning,themufer willbehot.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Waitforthemufertocool.
3.Removethesparkarresterfromtheexhaust outletbyremovingthescrewsfromthemufer coverandexhaustdeector.
Figure21
1.Sideelectrode
2.Centerelectrodeinsulator
3.Airgap—0.6to0.7mm(0.024to0.028inch)
6.Carefullyinstallthesparkplugbyhand(toavoid crossthreading)untilitishandtight.
7.Tightenthesparkpluganadditional1/2turnif itisnew;otherwise,tightenitanadditional1/8 to1/4turn.
Important:Aloosesparkplugcanbecome
veryhotandcandamagetheengine; overtighteningasparkplugmaydamagethe threadsinthecylinderhead.
8.Connectthewiretothesparkplug.
4.Ifthereareanybreaksorholesinthescreen, replacethesparkarrester.
5.Useabrushtocarefullyremovecarbondeposits fromthespark-arresterscreen.
g006998
6.Installthesparkarresterontheexhaustoutlet.
26
FuelSystem
DriveSystem
Maintenance
WARNING
Fuel-systemcomponentsareunderhigh pressure.Theuseofimpropercomponents canresultinsystemfailure,fuelleakage,and possibleexplosion.
Useonlyapprovedfuellinesandfuellters.

DrainingtheFuelTank

1.Shutofftheengineandwaitforittocooldown. Engagetheparkingbrake.
Note:Draingasolinefromacoldengineonly.
2.Disconnectthewirefromthesparkplug.
3.Closethefuelshutoffvalve.
4.Disconnectthefuellinebylooseningthetube clampatthecarburetor.
5.Openthefuelvalvebyturningthelevertothe openposition.
Maintenance
Note:Thehydrostatictransmissionisfactory-lled
andsealed.Itdoesnotrequiremaintenance.For service,contactyourAuthorizedServiceDealer.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily
Maintaintheairpressureinthetiresasspecied.T o getthemostaccuratereading,checkthetireswhen theyarecold.
Pressure:165kPa(24psi)
6.Drainthegasolinecompletelyfromthetankand fuellineintoanapprovedfuelcontainer.
7.Closethefuelvalve.
g003793
Figure22
1.Valvestem
27
AdjustingtheSelf-Propel
Changingthe
Drive
Ifthemachinecreepseitherforwardorrearwardwhen theengineisonandtheself-propeldrivebailisin neutral,completethefollowingprocedure:
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.
2.Raisethecuttingbladestothehighestposition.
3.Squeezetheself-propeldrivebailtothehandle untilthetransmissionisfullystroked.
Ifthebailcontactsthehandle,releasethe
bail.Ifthebaildoesnotcontactthehandle, thenproceedtostep4.
Loosenthetopadjustmentnut1turn,and
tightenthebottomadjustmentnut.
Squeezethebailtothehandle.
Repeatthisstepuntilthereisagapofupto
3.2mm(1/8inch)betweentheself-propel drivebailandthehandle.
Oncethegapisachieved,proceedwithstep
4.
Hydraulic-Transmission Fluid
ServiceInterval:Every100hours
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.Engage theparkingbrake.
2.Removethetransmissionfromthemachine.
3.Carefullycleantheareaaroundtheexpansion tankandoil-llport.
Important:Donotallowanydirtor
contaminationtoenterthehydraulicsystem.
4.Removeandretaintheoil-llporttting,and positionthetransmissionsothattheoildrains completelyoutofthehousing.
5.Whenalltheoilhasdrainedfromthetransaxle, removeandretainthe#10-32x1/2inch self-tappingscrewandtheratchetfastener holdingtheexpansiontanktothehousing.
6.Removetheexpansiontank,anddraintheoil.
Note:Donotremovetheventcapfromthe
tank.
Figure23
1.Adjustmentnuts4.Turnbuckle
2.Cable5.Self-propeldrivebail
3.Jamnut
4.Removethehairpinandrotatetheturnbuckle clockwise1fullturn.
5.Installthehairpinandrotatethejamnutagainst theturnbuckle.
Note:Donotremovethetankhoseorthe
O-ringunlessareplacementisneeded.
7.Installtheexpansiontankbyrstinsertingthe hoseintothetank.Placethetankopeningover theO-ring,andpushdowntoensureaproper seal.Installthe#10–32x1/2inchself-tapping screwandtorqueitto25in-lb(2.8Nm).
8.Fillthetransaxle,attheoil-llport,untiltheoil levelisbetween1/2and1-1/4inches(between 13and32mm)belowthetopofthellport.
Note:T oroPremiumHydroOilisrecommended.
g021266
Mobil115W-50isanacceptablealternative.
9.Reinstalltheoil-llporttting.
6.Starttheengineandtesttheadjustment, repeatingthisprocedureasnecessary.
28
BeltMaintenance

AdjustingtheSelf-Propel Drive-BeltTension

CheckingtheConditionof theBelts

ServiceInterval:Every25hours
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.Engage theparkingbrake.
2.Removethebeltcoverfromtheleftsideofthe machine.
3.Checkthebeltsforcracks,frayededges,burn marks,oranyotherdamage.
4.Ifabeltisdamaged,replaceit.
5.Checkthedrive-belttension;refertoAdjusting
theSelf-PropelDrive-BeltT ension(page29).
Iftheself-propeldrivebeltsquealsduringoperation (suchaswhenmovedfromneutraltoforwardor reverse),tightenthebeltasfollows:
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.
2.Raisethecuttingbladestothehighestposition.
3.Removeandretainthe4bolts,lockwashers, and2spacerssecuringthebeltcovertotheleft sideofthemachine,andremovethecover.
4.Checkthetensionofthebelt.Itshouldnotex morethana6mm(1/4inch)withmoderate ngerpressureappliedtothespanjustabove themachineframe(Figure24).
Figure24
1.Belt3.Nut
2.Pulleycarriage
5.Totightenthebelt,loosenthe4mounting nutsandboltssecuringthepulleycarriageto theframe,andmovethecarriagetotheleft, tighteningthebelt;thensecurethe4mounting nutsandbolts(Figure24).
6.Installthebeltcoverusingthehardwareretained instep3.
g021850
29

CuttingBlade Maintenance

8.Inspectthebladesfordamageandwear,and replacethemasrequired.
DANGER

CheckingandReplacing theBlades

ServiceInterval:Beforeeachuseordaily—Check
thebladesforwearordamage.
Whenthecuttingbladesareworndownandnolonger functioningproperly,replacethemasfollows:
Important:Performthisprocedurewhenthefuel
tankisemptyornearlyempty.
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.Engage theparkingbrake.
2.TurnthefuelshutoffvalvetotheOFFposition, anddrainthefuelfromthefueltank;referto
DrainingtheFuelTank(page27).
3.Removethe4bolts,lockwashers,and2 spacerssecuringthebeltcoverontheleftside ofthemachine,andremovethecover.
4.Removethebladedrivebeltfromthemachine.
5.Tiltthemachinerearwarduntiltheupperhandle restsontheground,andplaceajackstand underthemachine.
Note:Ifnecessary,use2peopletotiltthe
machinerearward.
CAUTION
Raisingthemachineandrelyingsolely onmechanicalorhydraulicjackscould bedangerous.Themechanicalor hydraulicjacksmaynotprovideenough supportormaymalfunctionallowingthe machinetofall,whichcouldcauseinjury.
Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.
Awornordamagedbladecanbreak.A pieceofthebladecouldbethrowninto theareaoftheoperatororabystander, resultinginseriouspersonalinjuryor death.
Inspectthebladeperiodicallyforwear ordamage.
Replaceawornordamagedblade.
9.Removethe4carriageboltsandlocknuts securingthecuttingbladeassembly(Figure25), andremoveitfromtheforkmountingbracket.
Figure25
1.Carriagebolt
2.Forkmountingbracket10.Pulleyspacer
3.Flangedbearingwith
setscrews
4.Locknut
5.Pulley
6.Taperedhubwith
setscrews
7.Washer
8.Bolt
10.Removethe2boltsandwashersattachingthe pulleytothebearing.Loosenthesetscrews onthebearing,andslidethekeyofftheshaft (Figure25).Removethebearingandpulleyby removingthebearingfastenersfromthefork mountingbracket.
9.Key
11.Slicer-shaftnut
12.Slicer-shaftspacer
13.Cuttingblade
14.Bladespacer
15.Shaft
g021373
6.Lowerthecuttingbladestothelowestposition.
7.Spinthecuttingbladeassembly.Itshouldspin freely.Ifitmakesagrindingnoiseandishalting, thebearingsareworn;replacethemwhenthe bladesarereplaced.
30
11.Loosenthe2setscrewslocatedontheanged bearing,andslidethebearingoffoftheshaft.
12.Loosenandremovetheslicer-shaftnutand pulleyspacerfromtheshaft.
13.Carefullyslidethealternatingbladesand spacersoffoftheshaft,andreplacethemas necessary.
14.Reversetheproceduretoinstalltheassembly.
Note:Rotateeachblade1/6turnfromthe
previousblade.

SeedGateMaintenance

CheckingtheSeedGate

ServiceInterval:Beforeeachuseordaily
Note:Trappeddebrismaypreventtheseedgate
frommovingfreely.
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.Engage theparkingbrake.
WARNING
Incorrectinstallationofthebladeor componentsusedtoretainthebladecan bedangerous.Failuretousealloriginal componentsandassembledasshown couldallowabladeorbladecomponent tobethrownoutfromunderthedeck resultinginseriouspersonalinjuryor death.
AlwaysinstallToroblades,bladedrivers, andbladeboltsasshown.
15.Returnthemachinetotheuprightposition.
16.Connectthewiretothesparkplug.
2.Checktoverifythattheseedgatemovesfreely andisclearofdebris.
3.Iftheseedgatedoesnotopentothestopwhen theseeder-controlleverisintheONposition, cleanthegateassembly;refertoCleaningthe
SeedGate(page33).
31

AdjustingtheSeed-Gate ClosedPosition

Iftheseedgateispartiallyopenwhenthe seeder-controlleverisintheOFFposition,complete thefollowing:
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.
2.Raisethecuttingbladestothehighestposition.
3.Pulltheseeder-controllevertotheOFFposition.
4.Loosenthenutsontheseed-gatecontrolcable (seeFigure26).
Cleaning

CleaningtheEngineArea

ServiceInterval:Beforeeachuseordaily(Cleanthe
engineandexhaustareamoreoften indryordirtyconditions.)
CAUTION
Excessivedebrisaroundengineandexhaust areacancauseengineandexhaustareato overheat,whichcancreatearehazard.
Cleanalldebrisfromengineandexhaustarea.
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.
2.Cleanalldebrisfromtheengineair-intake screenandaroundtheengine.
3.Wipeupanyexcessivegreaseoroilaroundthe engine.
Figure26
1.Jamnut
5.Movethecablerighttoclosetheseedgateor lefttoopenit.
2.Cable
Important:Donottightenthecabletothe
pointtheseedgateistighttotherightwith extremetensiononthecableasthiswill damagethegateandthecable.Onlyadjust ituntiltheopeningsinthebottomofthe seederareclosed.
6.Tightenthejamnutsandtesttheseeder-control levertoensurethattheseedgateopensand closescorrectly.

CleaningundertheMachine

ServiceInterval:Beforeeachuseordaily
1.Shutofftheengine,waitforallmovingpartsto stop,andremovethespark-plugwire.
2.Toensurethebestperformance,keepthe
g013391
undersideofthemachineclean.
CAUTION
Themachinemaydislodgematerialfrom underthehousing.
Weareyeprotection.
Stayintheoperatingposition(behind thehandle).
Donotallowbystandersinthearea.
3.TurnthefuelshutoffvalvetotheOFFposition, anddrainthefuelfromthefueltank;referto
DrainingtheFuelTank(page27).
4.Tiltthemachinerearwarduntiltheupperhandle restsontheground,andplaceajackstand underthemachine.
Note:Ifnecessary,use2peopletotiltthe
machinerearward.
5.Removethedebriswithahardwoodscraperor othersuitabledevice.Avoidburrsandsharp edges.
6.Returnthemachinetotheuprightposition.
7.Fillthefueltank.
8.Connectthewiretothesparkplug.
32

CleaningundertheBelt Cover

ServiceInterval:Every50hours
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug.
3.Removeandretainthe4bolts,lockwashers, and2spacerssecuringthebeltcovertotheleft sideofthemachine.
4.Removethecover,andbrushoutallthedebris aroundthebeltarea.
5.Installthebeltcover,andtightenallthe hardware.
6.Connectthewiretothesparkplug.

CleaningtheSeedGate

1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug.
3.Drainthefuelfromthefueltank;refertoDraining
theFuelT ank(page27).
4.Tiltthemachinerearwarduntiltheupperhandle restsontheground,andplaceajackstand underthemachine.
Note:Ifnecessary,use2peopletotiltthe
machinerearward.
5.Cleanthedebrisbetweentheframeandthe seedgate.
6.Lubricatetheslidingsurfacebetweentheframe andseedgatewithadrylubricant.
7.Returnthemachinetotheuprightposition.
8.Fillthefueltank.
9.Connectthewiretothesparkplug.
33
Storage

StorageSafety

7.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.
8.Paintallscratchedorbaremetalsurfaceswith paintfromanAuthorizedServiceDealer.
Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,engage theparkingbrake,andallowthemachinetocool beforestoringit.
Donotstorethemachineorfuelnearamesor
drainthefuelindoors.

StoringtheMachine

1.Raisethecuttingblades,stopthemachine,shut offtheengine,anddisconnectthespark-plug wire.
2.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachine
withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe engine.
3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page23).
4.Changetheengineoil;refertoChangingthe
EngineOil(page25).
5.Greasetheslicer-shaftbearings;referto
LubricatingtheSlicer-ShaftBearings(page23).
9.Storethemachineonalevelsurfaceinaclean, drygarageorstoragearea.
10.Coverthemachinetoprotectitandkeepitclean.

RemovingtheMachine fromStorage

1.Checkandtightenallfasteners.
2.Inspectthesparkplugandreplaceitifitisdirty, worn,orcracked;refertotheengineowner’s manual.
3.Installthesparkpluguntilitishand-tight,then anadditional1/2turnifitisnew;otherwise, tightenitanadditional1/8to1/4turn.
4.Performanyneededmaintenanceprocedures; refertoMaintenance(page21).
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page25).
6.Fillthefueltankwithfreshfuel;refertoAdding
Fuel(page12).
7.Connectthewiretothesparkplug.
6.Forstorageover30days,preparethemachine asfollows:
A.Addapetroleum-based
stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom stabilizermanufacturer.Donotusean
alcohol-basedstabilizer(ethanolor methanol).
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfueland usedatalltimes.
B.Runtheengineuntilitstopsfromrunning
outoffuel.
C.Choketheengine.
D.Startandruntheengineuntilitwillnotstart
again.
E.Disposeoffuelproperly.Recyclethefuel
accordingtolocalcodes.
Important:Donotstorefuelcontaining
stabilizer/conditionerlongerthanthe durationrecommendedbythefuelstabilizer manufacturer.
34
Troubleshooting
Problem
Theenginedoesnotstart,startshard,or failstokeeprunning.
Theenginelosespower.
Theengineoverheats.
PossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltank.
2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.
3.Thereisdirtinfuellter.3.Replacethefuellter.
4.Dirt,water,orstalefuelisinthefuel system.
5.Theaircleanerisdirty.
6.Thesparkplugisoldorimproperly gapped.
7.Thespark-plugwireisnotconnected.
1.Theengineloadisexcessive.1.Reducethegroundspeedorslicing
2.Theaircleanerisdirty.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thecoolingnsandairpassagesfor theengineareplugged.
5.Dirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinthefuel system.
1.Theengineloadisexcessive.1.Reducethegroundspeedorslicing
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
3.Thecoolingnsandairpassagesfor theengineareplugged.
4.ContactanAuthorizedServiceDealer.
5.Cleanorreplacetheair-cleaner elements.
6.Adjustorreplacethesparkplug.
7.Checkthespark-plugwireconnection.
depth.
2.Cleanorreplacetheair-cleaner elements.
4.Removetheobstructionsfromthe coolingnsandairpassages.
6.ContactanAuthorizedServiceDealer.
depth.
3.Removetheobstructionsfromthe coolingnsandairpassages.
Themachinepullstotheleftortheright.
Themachinedoesnotdrive.
Thereisabnormalvibration.
1.Thetirepressureinthedrivetiresis notcorrect.
1.Thedriveorpumpbeltisworn,loose, orbroken.
2.Thedriveorpumpbeltisoffapulley.2.Changethebelt.
3.Thetransmissionoillevelislow.3.Addhydraulicoiltothetransmission.
4.Theself-propelcableneedsadjustment orisbroken.
1.Theblade(s)is/arebent.1.Installnewblade(s).
2.Theenginemountingboltsareloose.2.Tightentheenginemountingbolts.
3.Theenginepulleyoridlerpulleyis loose.
4.Theenginepulleyisdamaged.
5.Thebeltisdamaged.5.Installanewbelt.
1.Adjustthetirepressureinthedrive tires.
1.Changethebelt.
4.Adjustorreplacethecable.
3.Tightentheappropriatepulley.
4.ContactanAuthorizedServiceDealer.
35
Alimitedwarranty(seewarrantyperiodsbelow)
TheToroWarranty
SWS TurfRenovation
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuanttoan agreementbetweenthem,jointlywarrantyourT oroProductslistedbelowto befreefromdefectsinmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
TurfRenovation Walk-BehindAerator1year
Engine2years Stand-OnAerator
Battery90daysPartsandLabor
Engine2years
Dethatcher1year
Engine2years TurfSeeder
Engine2years
Stand-OnSpreaderSprayer
Battery90daysPartsandLabor
Engine2years
Walk-BehindRotaryBroom1year
Engine2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
1year
1yearPartsOnly
1year
1year
1yearPartsOnly
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:888-384-9939
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave
signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
**
:
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:
Productfailureswhichresultfrominstallationanduseofadd-on,
modied,orunapprovedaccessories
Failuretoperformrequiredmaintenanceand/oradjustments
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Productfailureswhichresultfromoperatingtheproductinanabusive,
negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,include,belts,cutters,blades, teeth,sparkplugs,tires,lters,etc.
Failurescausedbyoutsideinuenceinclude,weather ,storage,
contamination,lubricants,additives,orchemicals,etc.
Normal“wearandtear”itemsincudespaintedsurfacesandscratched
decals,etc.
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty . Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter .Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro Dealer.
374-0289RevE
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