Toro 23134 Installation Instructions

LowFlowAuxiliaryKit

TX1000CompactUtilityLoader

ModelNo.23134

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Safety

SafetyandInstructionalDecals

FormNo.3401-682RevB

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.

132-8602

1.Slow3.Hydraulicuid

2.Fast

decal132-8602

©2016—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3401-682*B

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2
3

4

5

Nopartsrequired

Nopartsrequired

Nopartsrequired

Low-owvalve
Bracket1
Bolt(1/4x2-1/2inches)
Locknut(1/4inch)
Straighttting
45-degreetting
90-degreetting
U-shapedtube1
Loaderarmtting
Teetube1
90-degreetube1
Curvedtube
Hydraulichose1
Hoseprotector1
Cabletie
Switch
Decal1
Wireharness1

Qty.

Use

–

–

–

1

2
2
2
2
2

1

1

3
1

Preparethemachine.

Disconnectthebattery .

Removetheexistinghoses.

Installthevalveassembly.

Installtheswitchandwireharness.

2

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Movethemachinetoalevelsurface.

2.Engagetheparkingbrake.

3.Lowertheloaderarms.

4.Shutofftheengineandremovethekey .

g036689

Figure1

2

DisconnectingtheBattery

NoPartsRequired

Procedure

1.Openthehoodandsecurethehoodprop.

2.Disconnectthebattery.

•Ifthemachinehasabattery-disconnectswitch,

turntheswitchtotheOFFposition;refertothe
Operator’sManualforthemachine.

•Ifthemachinedoesnothaveabattery-disconnect

switch,removethenegativebatterycablefromthe
battery.

WARNING

Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.

•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.

3

3

RemovingtheExistingHoses

NoPartsRequired

Procedure

Determinetheleftandrightsidesofthemachinefromthe
normaloperatingposition.

1.Removethe3bolts(1/4x3/4inch)securingthecover
plateandremovethecoverplate(Figure2).

g038213

Figure3

1.Rubberbafe3.Washer(1/4inch)

2.Bolt(1/4x3/4inch)

Figure2

1.Bolt(1/4x3/4inch)2.Coverplate

2.Removethe2bolts(1/4x3/4inch)and2washers
(1/4inch)securingtherubberbafeandlowerthe
bafe(Figure3).

g038212

4

3.RemoveanddiscardtheshorthoseshowninFigure4.

5.MarkthehosesshowninFigure5withtheir
correspondingportlocationssothatyoucaninstall
themintothecorrectportslater.

Figure4

1.Longhose3.Auxiliaryvalve

2.Teetting4.Shorthose

4.Disconnectthelonghosefromtheteettingand
removetheteetting(Figure4).

g038215

Figure5

g038214

1.Markanddisconnectthesehoses.

6.Disconnectthe2hosesfromthettingsintheauxiliary
valve(Figure5).

7.Removetheremaininghosefromtheauxiliaryvalve
andtheloaderarmvalve.Discardthehoseandttings
(Figure6).

g038216

Figure6

1.Remaininghose2.Fitting

5

2.Installa90-degreettingintothevalveassembly
(Figure8).

4

InstallingtheValveAssembly

Partsneededforthisprocedure:

1

Low-owvalve

1Bracket

2

Bolt(1/4x2-1/2inches)

2

Locknut(1/4inch)

2

Straighttting

2

45-degreetting

2

90-degreetting

1U-shapedtube

1

Loaderarmtting

1Teetube

190-degreetube

1

Curvedtube

1Hydraulichose

1Hoseprotector

3

Cabletie

3.Install2straightttings,anda45-degreettingtothe
valveassembly(Figure8).

Note:Ensurethatthettingsareorientedinthesame
directionasFigure8.

g038224

Figure8

1.Straighttting3.45-degreetting

2.90-degreetting

4.Torquethettingsto79to98N∙m(58to72ft-lb).

Procedure

1.Installthelow-owvalvetothebracketusing2bolts
(1/4x2-1/2inches)and2locknuts(1/4inch)as
showninFigure7.

Figure7

1.Nut(1/4inch)3.Low-owvalve

2.Bracket

4.Bolt(1/4x2-1/2inches)

5.Installa45-degreettingtotheauxiliaryvalveinthe
locationofthettingthatyoudiscardedpreviously
(Figure9).

Note:Donottorquethettingatthistime.

g038223

g038225

Figure9

1.45-degreetting

6

6.Removethe2rearboltssecuringtheauxiliaryvalveto
thebracketandusethemtomountthelow-owvalve
assembly(Figure10).

Figure10

1.90-degreetting3.Low-owvalveassembly

2.Bracket

4.Bolt(5/16x2-3/4inches)

g038229

g194743

1.45-degreetting4.Loader-armtting

2.Teetube5.Loader-armvalve

3.90-degreetube

Figure12

7.Installa90-degreettingtothelocationwhereyou
previouslyremovedtheteetting(Figure10).

8.InstalltheU-shapedtubetothe90-degreettingand
tothettinginPortAinthelow-owvalveassembly
(Figure11).

Note:Donottorquethenutsonthetubeuntilall
tubesareinplace.

10.Connecttheteetubetotheloader-armttingandthe
45-degreettinginthelow-owvalve(Figure12).

11.Connectthe90-degreetubetothettingsinthe
low-owvalveandloader-armvalve(Figure12).

12.Connectthecurvedtubetotheteetubeandthe
45-degreettingthatinstalledinstep5(Figure13).

Figure11

1.U-shapedtube

9.Installtheloader-armttingtotheloader-armvalve
(Figure12).

g038235

Figure13

g038228

1.Teetube

2.Curvedtube

3.45-degreetting

13.Torquethenutsonthe4tubesthatyoujustinstalledto
50to64N∙m(37to47ft-lb).

14.Torquethe90-degreettingthatyouinstalledinstep7
andtheloader-armttingthatyouinstalledinstep9to
79to98N∙m(58to72ft-lb)

7

15.Connectthehosesthatyouremovedinstep6of

3RemovingtheExistingHoses(page4)totheir

correspondingportsandtorquethemto50to64N∙m
(37to47ft-lb).

16.Connectthehydraulichosetothestraighttting
beneaththelow-owvalveandtothelonghosethat
youdisconnectedfromtheteettinginstep4of3

RemovingtheExistingHoses(page4)asshownin
Figure14.

g038239

Figure15

Figure14

1.Straighttting3.Connectthisendtothe
longhose.

2.Connectthisendtothe

straighttting.

17.Torquethehosettingsto50to64N∙m(37to47ft-lb).

18.Covertheconnectionbetweenthe2hosesusingthe
hoseprotectorand2cableties(Figure15).

1.Longhose

2.Hoseprotector4.Kithydraulichose

3.Cabletie

19.Useanothercabletietosecuretheprotectorandhoses
totheelbowadapter(Figure15).

g038238

8

5

InstallingtheSwitchandWire Harness

Partsneededforthisprocedure:

1

Switch

1Decal

1Wireharness

3.Unplugthecapfromtheauxiliaryconnectoronthe
machinewireharnessandconnectthekitwireharness
totheconnector(Figure17).

g038242

Figure17

Procedure

1.Removetheplugfromtheconsoleandinstallthe
switch(Figure16).

Figure16

1.Switch

2.Plug

2.Ifthedecalontheconsoledoesnotshowtherabbit
andturtlesymbolsneartheswitch,afxthekitdecal
(Figure16).

3.Decal

1.Kitwireharnessconnector2.Auxiliaryconnectoron
machinewireharness

4.Connectthekitwireharnesstotheswitchandthe
low-owvalve(Figure18).

g038240

g038243

Figure18

1.Connecttotheswitch2.Connecttothelow-ow
valve

5.Installtherubberbafe(seeFigure3).

6.Installthecoverplate(seeFigure2).

7.Ifthemachinehasabattery-disconnectswitch,turn
theswitchtotheONposition.Ifthemachinedoesnot
haveabattery-disconnectswitch,connectthenegative
batterycabletothebattery.

8.Closethehood.

9

Notes:

Notes: