Toro 22972, 22972G, 22973, 22973G, 22974 Operator's Manual

FormNo.3422-267RevA
TRX-16,TRX-20,andTRX-26 Trencher
ModelNo.22972—SerialNo.402461470andUp ModelNo.22972G—SerialNo.402000000andUp ModelNo.22973—SerialNo.402501800andUp ModelNo.22973G—SerialNo.402000000andUp ModelNo.22974—SerialNo.402000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3422-267*A
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
DANGER
Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.
Introduction
Thismachineisdesignedtodigtrenchesinsoilto burycablingandpipingforvariousapplications.Itis notintendedtocutrock,wood,oranyothermaterial otherthansoil.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure
1illustratesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe spaceprovided.
Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUnitedStates,call811forthe nationwidemarkingservice).
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal (ifequipped)orvisitwww.Toro.comtoaccess warranty,parts,andotherproductinformation.
g007797
Figure1
1.Modelandserialnumberplate
ModelNo.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SafetyandInstructionalDecals..........................6
Setup.......................................................................11
1InstallingtheBoomandChain.........................11
2CheckingtheFluidLevels..............................12
3ChargingtheBattery(Electric-StartModels
Only).............................................................12
ProductOverview...................................................12
Controls...........................................................12
KeySwitch....................................................13
Specications..................................................15
Attachments/Accessories.................................15
Operation................................................................16
AddingFuel......................................................16
PerformingDailyMaintenance..........................17
StartingtheEngine...........................................17
DrivingtheMachine..........................................18
ShuttingofftheEngine......................................18
DiggingaTrench..............................................18
MovingaNon-FunctioningMachine..................19
SecuringtheMachineforTransport..................19
LiftingtheMachine...........................................19
OperatingTips.................................................20
Maintenance...........................................................21
RecommendedMaintenanceSchedule(s)...........21
Pre-MaintenanceProcedures..............................22
RemovingtheCoverPlate................................22
RemovingtheBottomShield............................23
Lubrication..........................................................23
GreasingtheMachine.......................................23
GreasingtheTrencherHousing........................24
EngineMaintenance...........................................25
ServicingtheAirCleaner..................................25
ServicingtheEngineOil....................................27
ServicingtheSparkPlug...................................29
FuelSystemMaintenance...................................30
DrainingtheFuelT ank......................................30
ReplacingtheFuelFilter...................................31
ElectricalSystemMaintenance...........................31
ServicingtheBattery.........................................31
ReplacingtheFuses(Models22973and
22974)...........................................................34
g000502
DriveSystemMaintenance..................................34
ServicingtheTracks.........................................34
BeltMaintenance................................................37
ReplacingthePump-DriveBelt.........................37
ControlsSystemMaintenance.............................37
AdjustingtheTraction-Control
Alignment......................................................37
HydraulicSystemMaintenance...........................39
HydraulicFluidSpecications...........................39
CheckingtheHydraulic-FluidLevel...................40
ReplacingtheHydraulicFilter...........................40
ChangingtheHydraulicFluid............................41
TrencherMaintenance.........................................42
ReplacingtheDiggingT eeth.............................42
CheckingandAdjustingtheDiggingChain
andBoom.....................................................42
ReplacingtheDriveSprocket...........................43
Cleaning..............................................................44
RemovingDebrisfromtheMachine..................44
Storage...................................................................44
Troubleshooting......................................................46
Schematics.............................................................48
3
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alert symbol(Figure2),whichmeansCaution,Warning, orDanger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet. Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide, anodorlesspoisonthatisfatalifinhaled.
Donotruntheengineindoorsorinan enclosedarea.

Training

ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot readEnglish,itistheowner'sresponsibilityto explainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty.

Preparation

Beforeusingthemachine,havetheareamarked
forundergroundutilitiesanddonotusethe machineinmarkedareas.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyand safelyperformthejob.Useonlytheaccessories andattachmentsthatareapprovedbythe manufacturer.
Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.
Inspecttheareawhereyouwillusetheequipment
andremoveallobjects,suchasrocks,toys,and wire,thatthemachinecouldthrow.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

FuelSafety

Useextracarewhenhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

Operation

Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Neverrunanengineinanenclosedarea.
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralandthe
parkingbrakeisengaged(ifapplicable)before startingtheengine.Starttheengineonlyfromthe operator'sposition.
Slowdownanduseextracareonhillsides.
Ensuretotravelintherecommendeddirectionon hillsides.Turfconditionscanaffectthestabilityof themachine.
Slowdownandusecautionwhenmakingturns,
crossingroadsandsidewalks,andwhenchanging directionsonslopes.
Neveroperatethemachinewithouttheguards
securelyinplace.Ensurethatalltheinterlocksare attached,adjusted,andfunctioningproperly .
Donotchangetheengine-governorsettingor
overspeedtheengine.
Parkthemachineonalevelsurface,lowerthe
hydrauliclift,disengagethehydraulics,engagethe parkingbrake(ifapplicable),shutofftheengine,
4
andremovethekeybeforeleavingtheoperator's positionforanyreason.
Keepyourhandsandfeetawayfrommovingparts.
Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
Nevercarrypassengersandkeeppetsand
bystandersaway.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Usecarewhenapproachingblindcorners.
Ensurethattheareaisclearofpeoplebefore
operatingthemachine.Stopthemachineif anyoneentersthearea.
Neverjerkthecontrols;useasteadymotion.
Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.
Operatethemachineinareaswherethereare
noobstaclesincloseproximitytoyou.Failureto maintainadequatedistancefromtrees,walls,and otherbarriersmayresultininjuryasthemachine backsupduringoperationifyouarenotattentive tothesurroundings.Operatethemachineonlyin areaswherethereissufcientclearanceforyou tosafelymaneuver.
Locatethepinchpointareasmarkedonthe
machineandkeepyourhandsandfeetawayfrom theseareas.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,youmust:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Alwaysusecommonsense andgoodjudgmentwhenperformingthis evaluation.Changesintheterrain,suchas moisture,canquicklyaffecttheoperationof themachineonaslope.
Operateupanddownslopeswiththefrontof
themachineuphill.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelortrack goesovertheedgeortheedgecollapses.Keep asafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.
Avoidstarting,stopping,orturningthemachineon
aslope.Avoidmakingsuddenchangesinspeed ordirection;turnslowlyandgradually.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor direction.
Donotoperatethemachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwetgrass, acrossslopesordownhillmaycausethemachine tolosetraction.Lossoftractiontothewheelsor tracksmayresultinslidingandalossofbraking andsteering.Themachinecanslideevenifthe wheelsortracksarestopped.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelortrack goesovertheedgeortheedgecollapses.Keep asafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocksorotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.
Donotparkthemachineonahillsideorslope
withoutloweringthehydrauliclifttotheground.

MaintenanceandStorage

Parkthemachineonalevelsurface,lowerthe
hydrauliclift,disengagethehydraulics,engagethe parkingbrake(ifapplicable),shutofftheengine, andremovethekey.Waitforallmovingpartsto stopbeforeadjusting,cleaning,orrepairingthe machine.
Cleandebrisfromthehydrauliclift,drives,
mufers,andenginetohelppreventres.Wipe upanyspilledoilorfuel.
Allowtheenginetocoolbeforestoringanddonot
storethemachinenearames.
Neverallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportthecomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Keepyourhandsandfeetawayfromthemoving
parts.Ifpossible,donotmakeadjustmentswith theenginerunning.
5
Disconnectthebatteryorremovethespark-plug
wiresbeforemakinganyrepairs.Disconnect thenegativeterminalrstandthepositivelast; connectthepositiverstandthenegativelast.
Chargethebatteryinanopen,well-ventilated
area,awayfromsparkandames.Unplugthe chargerbeforeconnectingordisconnectingitfrom thebattery.Wearprotectiveclothinganduse insulatedtools.
Batteryacidispoisonousandcancauseburns.
Avoidcontactwithskin,eyes,andclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.
Batterygassescanexplode.Keepcigarettes,
sparks,andamesawayfromthebattery.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.
SafetyandInstructionalDecals
Keepallnutsandboltstight.Keeptheequipment
ingoodcondition.
Nevertamperwiththesafetydevices.
Keepthemachinefreeofdebrisbuildup.Wipeup
anyspilledoilorfuel.Allowthemachinetocool beforestoring.
Shutofftheengine,removethekey ,andinspect
themachineifyoustrikeanobject.Makeany necessaryrepairsbeforestarting.
UseonlygenuineTororeplacementparts.
Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic uid.Usecardboardorpapertondhydraulic leaks;neveruseyourhands.Hydraulicuid escapingunderpressurecanpenetrateskinand causeinjuryrequiringsurgerywithinafewhours byaqualiedsurgeon;otherwise,gangrenemay result.
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
decal93-6686
93-6686
1.Hydraulicuid
decalbatterysymbols
2.ReadtheOperator'sManual.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.
6
93-9084
1.Liftpoint/Tie-downpoint
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance awayfromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance awayfromthemachine.
decal93-9084
decal137-3873
137-3873
1.ReadtheOperator’sManual.
decal100-4650
1.Parkingbrake
decal107-8495
107-8495
decal137-3874
137-3874
1.ReadtheOperator’sManual.
decal133-5619
133-5619
7
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
99-9952
1.Cuttinghazard,chainandauger—stayawayfrommovingpartsandkeepbystandersawayfromthemachine.
2.Warning—shutofftheengineandremovethekeybeforepreformingandmaintenanceorrepairs.
3.Explosionand/orelectricshockhazard—donotdiginareaswithburiedgasorpowerlines.
decal115-4020
decal99-9952
8
115-1230
1.Warning—donotoperatethismachineunlessyouaretrained.
2.Engine—stop
3.Engine—run
4.Trencherchain—reverse
5.Trencherchain—forward
6.Trencherchain—off
7.Enginethrottle
8.Fast
9.Slow
10.Choke
11.On/Closed
12.Off/Open
13.ReadtheOperator'sManualbeforestartingtheengine;tostarttheengine,movethetrencher-controlleverintotheOFFposition, placethetractioncontrolintheNEUTRALposition,movethethrottlelevertotheFASTposition,engagethechoke,turnthekeyto theRUNposition,anddisengagetheparkingbrakeoncetheenginehasstarted.
14.ReadtheOperator'sManualbeforeoperatingthetrencher;tooperatethetrencher,lowertheboom,movethetrencher-control levertothereferencebar,pullthetractioncontrolrearwardtomoveinreverseanddigthetrench.
decal115-1230
9
decal115-1231
115-1231
1.Cutting/dismembermenthazardofbystanders, trencher—keepbystandersasafedistanceawayfromthe machine;donotoperatethetrencherchainwhiletransporting themachine.
2.Explosionhazard,fueling—shutofftheengineandextinguish allameswhenfueling.
3.Tipping/crushinghazard—lowertheboomwhenoperating onslopes.
4.Warning—stayawayfrommovingparts;waitforallmoving partstostop
5.Warning—lowertheboom,engagetheparkingbrake,shutoff theengine,andremovethekeybeforeleavingthemachine.
6.Explosionhazard;shockhazard—donotusemachinenear buriedutilitylines;contacttheproperagenciesbeforedigging.
7.Boomelevation
8.Lowertheboom
9.Raisetheboom
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Boom(soldseparately)
1 2
3
Chain(soldseparately)
Nopartsrequired
Nopartsrequired
1

InstallingtheBoomand Chain

Partsneededforthisprocedure:
1
Boom(soldseparately)
1
Chain(soldseparately)
Procedure
Important:Thereareseveralboomandchainsize
congurationsavailable.RefertoyourAuthorized ServiceDealertoobtaintheappropriateboomand chaintomeetyourrequirements.
1.Parkthemachineonalevelsurfaceandengage theparkingbrake.
2.Shutofftheengineandremovethekey.
3.Removethebolt,2saddlewashers,andnut securingthespoilsaugerandremovetheauger (Figure3).
Note:Savethefastenersforfutureuse.
Qty.
1 1
1.Spoilsauger
2.Boom7.Jamnut
3.Bolts8.Armonthedrivehead
4.Doublewasher9.Drivesprocket
5.Nuts
4.Removethe2bolts,nuts,anddoublewashers fromthesidesoftheboom(Figure3).
5.Loosentheadjustingboltandjamnut(Figure3).
6.Slidetheboomoverthearmonthedrivehead.
7.Installthe2bolts,nuts,anddoublewashers removedinstep4throughtheboomandarm, butdonottightenthem.
Installtheboomandchain.
Checktheuidlevels.
Chargethebattery(electric-startmodels only).
Figure3
Use
6.Adjustingbolt
g011470
8.Ifthechainisnotconnected,connectthelinks bypressingorhammeringtheclevispinsupplied withthechainthroughthelinks.
Important:Toavoidbendingthechainlinks,
placeblocksunderandbetweenthelinks whenhammeringtheclevispinthrough.
9.Securetheclevispinwiththecotterpinsupplied withthechain.
11
10.Loopthediggingchainovertheaugerdriveshaft andontothedrivesprocket,ensuringthatthe diggingteethpointforwardontheupperspan.
11.Settheupperspanofthechainintoplaceon thetrencherboom,thenwrapthechainaround therollerattheendoftheboom.
12.Threadtheadjustmentboltintotheboomand turnitinuntilthereis3.8to6.3cm(1-1/2to2-1/2 inches)ofslackinthechainonthebottomspan.
13.Threadthejamnutdowntheadjustingboltand tightenitsecurelyagainsttheboom.
ProductOverview
14.T orquethe2boltsandnutssecuringtheboom to183to223N·m(135to165ft-lb).
15.Installthespoilsaugerusingthebolt,2saddle washer,andnutthatyouremovedpreviously.
16.T orquetheboltandnutto101N·m(75ft-lb).
2

CheckingtheFluidLevels

NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,check theengine-oilandhydraulic-uidlevels.Refertothe followingsectionsformoreinformation:
CheckingtheEngine-OilLevel(page27)
Figure4
1.Control panel
2.Engine
3.Spoils auger
4.Chain guard
5.Chain
6.Digging teeth
7.Boom10.Reverse
8.Trencher head
9.Track
Controls
Becomefamiliarwithallthecontrols(Figure5)before youstarttheengineandoperatethemachine.
ControlPanel
g015375
safety plate
CheckingtheHydraulic-FluidLevel(page40)
3

ChargingtheBattery (Electric-StartModelsOnly)

NoPartsRequired
Procedure
Chargethebattery;refertoChargingtheBattery
(page32)formoreinformation.
Figure5
1.Tractioncontrol5.Throttlelever
2.Hydraulic-lift(boom elevation)lever
3.Trenchercontrollever7.Keyswitch
4.Referencebar
12
g007801
6.Chokelever
8.Hourmeter

KeySwitch

Recoil-StartMachines
Thekeyswitchhas2positions:OFFandRUN.Refer toStartingtheEngine(page17).
Electric-StartMachines
Thekeyswitchhas3positions:OFF,RUN,andSTART. RefertoStartingtheEngine(page17).
TractionControl
g008128
Figure6
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed andrearwardtodecreasetheenginespeed.
ChokeLever
Beforestartingacoldengine,movethechokelever forward.Aftertheenginestarts,regulatethechoke tokeeptheenginerunningsmoothly.Assoonas possible,movethechokeleverallthewayrearward.
Note:Awarmenginerequireslittleornochoking.
HourMeter
Whentheengineisoff,thehourmeterdisplaysthe numberofhoursofoperationthathavebeenlogged onthemachine.
ReferenceBar
Whendrivingthemachine,usethereferencebar asahandleandaleveragepointforcontrollingthe machine.Toensuresmooth,controlledoperation, donottakebothhandsoffthereferencebarwhile operatingthemachine.
1.Referencebar
2.Tractioncontrol
Tomoveforward,movethetractioncontrolforward
(Figure7).
g008129
Figure7
Tomoverearward,movethetractioncontrol
rearward(Figure8).
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe referencebar.
g008130
Figure8
13
Toturnright,rotatethetractioncontrolclockwise
(Figure9).
Figure9
g008131
Toturnleft,rotatethetractioncontrol
counterclockwise(Figure10).
Figure10
Tostopthemachine,releasethetractioncontrol
(Figure6).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat direction.
Hydraulic-Lift(BoomElevation) Lever
g007802
Figure11
1.Lowertheboom2.Raisetheboom
Boom-ElevationLock
Theboom-elevationlocksecurestheboom-elevation leversothatyoucannotpushitforward.Thishelps toensurethatnooneaccidentallylowerstheboom
g008132
duringmaintenance.Securetheboomwiththelock anytimeyouneedtostopthemachinewiththeboom raised.
Tosetthelock,liftuponitsoitclearstheholeinthe controlpanelandswingittotherightinfrontofthe boomelevationlever,pushingitdownintothelocked position(Figure12).
Tolowertheboom,slowlymovetheleverforward (Figure11).
Toraisetheboom,slowlymovetheleverrearward (Figure11).
g007803
Figure12
1.Boom-elevationlever2.Boom-elevationlock
14
TrencherControlLever
Specications
Todigwiththetrencher,rotatetheleverrearwardand pullitdowntothereferencebar(Figure13,number1).
Toreversethetrencherhead,rotatethelever rearward,thenmoveitleftintotheupperslot(Figure
13,number2).
Ifyoureleasethelever,itwillautomaticallyreturnto theneutralposition(Figure13,number3),stopping thechain.
Figure13
1.Forward3.Neutral
2.Reverse
Parking-BrakeLever
Toengagetheparkingbrake,pullthebrakelever
rearwardandup(Figure14).
Todisengagetheparkingbrake,pullthelever
rearwardandthendown(Figure14).
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
Lengthwith70cm(24 inch)boom
Lengthwith91.4cm(36 inch)boom
Lengthwith122cm(48 inch)boom(Model22974 only)
Height
Weight(Model22972)*499kg(1,100lb)
Weight(Model22973)*538kg(1,185lb)
Weight(Model22974)*578kg(1,208lb)
*A91.4cm(36inch)boomandchainaddsabout27kg(60lb)tothelisted
weight.
g007108

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
86cm(33.8inches)
209.5cm(82.5inches)
235cm(92.6inches)
282.5cm(11 1.2inches)
117cm(46inches)
Figure14
1.Parking-brakelever(inthedisengagedposition)
g007804
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Beforeoperatingthemachine,check
theuidlevels,andremovedebrisfromthe machine.Ensurethattheareaisclearofpeople anddebris.Youshouldalsoknowandhave markedthelocationsofallutilitylines.

AddingFuel

DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Fillthefueltanksoutdoors,inanopen area,whentheengineiscold.Wipeupany fuelthatspills.
Neverllthefueltanksinsideanenclosed trailer.
Neversmokewhenhandlingfuelandstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark thatcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle oronatruckortrailerbed,becauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
Whenpractical,removeequipmentfrom thetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleand fueltankopening.
Keepfuelawayfromyoureyesandskin.

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
16
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
5.Installthefuel-tankcapsecurely .
6.Wipeupanyspilledfuel.
PerformingDaily

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengine,removethekey,andallow theenginetocool.
3.Cleanaroundthefuel-tankcapandremoveit (Figure15).
Maintenance
Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page21).

StartingtheEngine

1.Movethethrottlelevermidwaybetweenthe SLOWandFASTpositions(Figure16).
g007809
Figure16
1.Throttlelever3.Key
2.Chokelever
2.MovethechokelevertotheONposition(Figure
16).
Figure15
1.Fuel-tankcap
4.Fillthetankwithfueltoabout6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank completelyfull.
Note:Awarmorhotenginemaynotrequire
choking.
3.Starttheengineasfollowsforyourmachine:
Forrecoil-startmachines,turnthekeytothe
ONposition,thenpulltherecoilhandleon topoftheengine.
Forelectric-startmachines,turnthekey
totheONposition(Figure16).Whenthe enginestarts,releasethekey.
g247445
4.GraduallymovethechokelevertotheOFF
17
Important:Donotengagethestarterfor
morethan10secondsatatime.Ifthe enginefailstostart,allowa30-second cooldownperiodbetweenattempts. Failuretofollowtheseinstructionscan burnoutthestartermotor.
position(Figure16).Iftheenginestallsor hesitates,engagethechokeagainuntilthe enginewarmsup.
5.Movethethrottlelevertothedesiredsetting (Figure16).
Important:Runningtheengineathigh
speedswhenthehydraulicsystemiscold (i.e.,whentheairtemperatureisator belowfreezing)coulddamagethehydraulic system.Whenstartingtheengineincold conditions,allowittoruninthemiddle throttlepositionfor2to5minutesbefore movingthethrottletotheFASTposition.
Note:Iftheoutdoortemperatureisbelow
freezing,storethemachineinagaragetokeep itwarmerandaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.The fartheryoumovethetractioncontrolsinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontrolstostopthemachine.
CAUTION
Whenreversing,youmaybackintostationary objectsoroverbystandersandcauseserious personalinjuryordeath.
CAUTION
Achildoruntrainedbystandercould attempttooperatethemachineandbe injured.
Removethekeyfromtheswitchwhen leavingthemachine,evenifjustforafew seconds.

DiggingaTrench

DANGER
Thismachineiscapableofamputatinghands andfeet.
Alwayswearsubstantial,slip-resistant footwear.
Stayintheoperatingpositionwhilethe machineisrunning,andkeepawayfrom movingparts.
Keepallbystandersasafedistanceaway fromthemachine.
Stopthemachineimmediatelyifany peopleoranimalsentertheworkarea.
Lookbehindyouforobstructionsor bystandersandkeepyourhandsonthe referencebar.
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Placethe throttleleverintheFASTpositionforbestperformance. Youcan,however,usethethrottlepositiontooperate atslowerspeeds.

ShuttingofftheEngine

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.MovethethrottlelevertotheSLOWposition (Figure16).
3.Iftheenginehasbeenworkinghardorishot,let itidleforaminutebeforeturningthekeyswitch totheOFFposition.
Note:Thishelpstocooltheenginebeforeyou
shutitoff.Inanemergency ,youcanshutoff theengineimmediately.
4.TurnthekeyswitchtotheOFFpositionand removethekey.
WARNING
Diggingatrenchthrowssoilandother debrisintotheair,whichcouldinjureyouor bystanders.
Alwaysweareyeprotectionwhenusing thetrencher.
Keepallbystandersasafedistanceaway fromthetrencher.
WARNING
Thetrencherisveryloudwhendigginga trencherandcandamageyourears.
Alwayswearhearingprotectionwhenusing thetrencher.
1.Starttheengine,raisetheboom,movethe throttlelevertotheFASTposition,andmovethe machineovertheareatobetrenched.
2.Pullthetrenchercontrollevertothereference bartoengagethetrencher.
3.Slowlylowertheboomandchainintothe ground.
Note:T oachievethemaximumdepth,youmay
needtolowertheboomasfarintotheground asitcangowiththechainrunning.Then,stop
18
thechainandloweritfully.Startthechainagain andresumeoperation.
4.Oncethetrencherboomisinthegroundata45° to60°angle,slowlymovethemachinerearward toextendthetrench.
Note:Ifyoumovetoofast,thetrencherwillstall.
Ifitstalls,raiseitslightly,slowlydriveforward,or reversethechaindirectionmomentarily.
5.Whennished,raisetheboomoutofthetrench, thenstopthetrencher.

MovingaNon-Functioning Machine

Important:Donottoworpullthemachine
withoutrstopeningthetowvalves,oryouwill damagethehydraulicsystem.
1.Engagetheparkingbrakeandlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.

SecuringtheMachinefor Transport

Important:Donotoperateordrivethemachine
onroadways.Usecarewhenloadingorunloading themachineintoatrailerortruck.
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Securethemachinetoatrailerwithchainsor strapsusingthetie-down/liftloopsatthefront andrearofthemachine(Figure18andFigure
19).Refertoyourlocalordinancesfortrailerand
tie-downrequirements.
3.Removethebottomshield.
4.Usingawrench,turnthetowvalvesonthe hydraulicpumpstwicecounter-clockwise(Figure
17).
Figure17
1.Towvalves
5.Installthebottomshieldandtowthemachine asrequired.
6.Afterrepairingthemachine,closethetowvalves beforeoperatingit.
g015378
Figure18
1.Fronttie-downloop
g007816
g007818
Figure19
1.Reartie-downloops

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloops asliftpoints(Figure18andFigure19).
19
OperatingTips
Cleantheareaoftrash,branches,androcks
beforetrenchingtopreventdamagingthemachine.
Alwaysbegintrenchingwiththeslowestground
speedpossible.Increasespeedifconditions permit.Ifthechainspeedslowsdown,reduce thegroundspeedtokeepthechainmovingatits fastestrate.Donotspinthetrackswhiletrenching.
Alwaysusefullthrottle(maximumenginespeed)
whentrenching.
Alwaystrenchbackward(i.e.,inreverse).
Trenchwiththechainata45°to60°angleforbest
results.
Youwillbeabletodigatrenchfasterbycontrolling
thedepthwithperiodicadjustmentsoftheboom.
Ifthetrencherbindsinthesoil,reversethechain
direction.Oncethechainisloose,changechain directionsandcontinuetrenching.
Ifyouneedthenishedtrenchtobecleaner
thanwhatispossiblewiththetrencher,you canpurchaseacrumberfromyourdealer.The crumbermountsontothetrencherheadand scrapesthetrenchcleanasyoudig.
Usethecorrectchainforthegroundconditions,as
listedinthefollowingtable:
SoilTypeRecommendedChainType
SandySoilchain(congurewith
SandyLoam/Loam/Loamy Clay
Wet,stickyclay
Hardsoils:dryclayand compactedsoils
Rockysoil/gravel
extrateethforafasterdigging speed;refertoyourAuthorized ServiceDealer)
Soilchain
Soilchain
Combinationchain
Rockchain
Toimprovethequalityoftrencheslessthan61cm
(24inches)deep,usea61cm(24inch)boom.
Iftheliftspeedofthemachineistooslowortoo
fast,adjusttheboltindicatedinFigure20.
Figure20
1.Lift-speedadjustmentbolt
g020996
20
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftertherst50hours
Beforeeachuseordaily
Every25hours
Every40hours
Every100hours
MaintenanceProcedure
•Changetheengineoil.
•Checkandadjustthetracktension.
•Greasethemachine.(Greaseimmediatelyaftereverywashing.)
•Checktheengine-oillevel.
•Checktheconditionofandcleanthetracks.
•Checktheconditionofthediggingteethandreplaceanythatarewornordamaged.
•Removedebrisfromthemachine.
•Checkforloosefasteners.
•Cleanthefoamair-cleanerelement(moreoftenindirtyordustyconditions)—Models 22972and22973only.
•Checkthebatteryelectrolytelevel.
•Checkthehydraulic-uidlevel.
•Checkthediggingchainforexcessivewearandpropertension.
•Greasethetrencherhousing.
•Checkthepaperair-cleanerelement(moreoftenindirtyordustyconditions)—Models 22972and22973only.
•Changetheengineoil.
•Replaceorcleanandgapthesparkplug.
•Checkandadjustthetracktension.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,weather,andchemicaldeteriorationandrepairifnecessary.
•Replacethepaperair-cleanerelement(moreoftenindirtyordusty conditions)—Models22972and22973only.
Every200hours
Every250hours
Every400hours
Every500hours
Every1,500hours
Yearlyorbeforestorage
•Changetheengine-oillter.
•Replacethefuellter.
•Replacethehydrauliclter.
•Replacetheprimaryairlterandchecktheconditionofthesafetylter(moreoften indirtyordustyconditions)—Model22974only.
•Checkandgreasetheroadwheels.
•Changethehydraulicuid.
•Replacethesecondaryairlter.(moreoftenindirtyordustyconditions)—Model 22974only.
•Replaceallmovinghydraulichoses.
•Checkandadjustthetracktension.
•Checkandadjustthechaintension.
•T ouchupchippedpaint
Important:RefertoyourEngineOperator'sManualforadditionalmaintenanceprocedures.
21
CAUTION
Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromthekeyswitchanddisconnectthewiresfromthesparkplugsbefore youdoanymaintenance.Setthewiresasidesothattheydonotaccidentallycontactthe sparkplugs.
Pre-Maintenance Procedures
Important:Thefastenersonthecoversofthismachinearedesignedtoremainonthecoverafter
removal.Loosenallfastenersoneachcoverafewturnssothatthecoverisloosebutstillattached, thengobackandloosenthemuntilthecovercomesfree.Thispreventsyoufromaccidentallystripping theboltsfreeoftheretainers.

RemovingtheCoverPlate

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
WARNING
Thereisabeltunderthecoverthatis movingwhenthemachineisrunning andcancatchngers,hands,loosehair, andclothing,causingseriousinjury, amputation,ordeath.
Alwaysshutofftheengineandwaitfor allmovingpartstostopbeforeremoving thecover.
3.Loosentheboltattherearofthecoverplate.
4.Loosenthe3boltssecuringthecoverplateto theframesequentiallyuntilthecoverisloose (Figure21).
Figure21
1.Coverplate
5.Pulluptherearofthecoverplateuntilitclears theengineandthenpullitoffovertheboltheads andoffthemachine.
6.T oinstallthecoverplatebeforeoperatingthe machine,slidetheplateintoplaceandsecureit withthe3boltsyouloosenedpreviously(Figure
21).
2.Bolts
g015379
22

RemovingtheBottom Shield

Lubrication
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Loosenthe2boltssecuringthebottomshield sequentiallyuntiltheshieldisfree(Figure22).
Figure22
1.Bottomshield2.Bolts
4.Pulltheshieldbackandoutofthemachine.
5.T oinstalltheshieldbeforeoperatingthe machine,slidethebottomshieldintothe machinesothatitrestsonall4tabsandsecure itwiththe2boltsyouloosenedpreviously (Figure22).

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease
immediatelyaftereverywashing.)
GreaseType:General-purposegrease.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Cleanthegreasettingswitharag.
4.Connectagreaseguntoeachtting(Figure23 throughFigure26).
5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings(approximately3 pumps).
g011472
6.Wipeupanyexcessgrease.
Note:Youmayneedtoliftuponthebottom
shieldtoensurethatitrestsonthefronttabs.
g007821
Figure23
g007822
Figure24
23

GreasingtheTrencher Housing

ServiceInterval:Every40hours
GreaseType:General-purposegrease.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
Figure25
Figure26
g007823
3.Cleanthetrencherhousinggreasettingwitha ragandconnectagreaseguntoit(Figure27).
g008334
g007824
Figure27
4.Pumpgreaseintothettinguntilgreasecomes outofthegreasevalvelocatednexttothetting.
5.Wipeupanyexcessgrease.
24
EngineMaintenance

ServicingtheAirCleaner

Models22972and22973
ServiceInterval:Every25hours—Cleanthefoam
air-cleanerelement(moreoftenin dirtyordustyconditions)—Models 22972and22973only.
Every100hours—Checkthepaperair-cleaner element(moreoftenindirtyordusty conditions)—Models22972and22973only .
Every200hours/Y early(whichevercomes rst)—Replacethepaperair-cleanerelement (moreoftenindirtyordustyconditions)—Models 22972and22973only.
Inspectthefoamandpaperelementsandreplace themiftheyaredamagedorexcessivelydirty .
Important:Donotoilthefoamorpaperelement.
RemovingtheFoamandPaperElements
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Cleanaroundtheaircleanertopreventdirtfrom gettingintotheengineandcausingdamage (Figure28).
4.Loosenthecoverknobsandremovethe air-cleanercover(Figure28).
5.Loosenthehoseclampandremovethe air-cleanerassembly(Figure28).
6.Carefullypullthefoamelementoffthepaper element(Figure28).
Figure28
1.Cover
2.Hoseclamp4.Foamelement
3.Paperelement
CleaningtheFoamAir-CleanerElement
1.Washthefoamelementinliquidsoapand warmwater.Whentheelementisclean,rinse itthoroughly.
2.Drytheelementbysqueezingitinacleancloth.
Important:Replacethefoamelementifit
istornorworn.
ServicingthePaperAir-CleanerElement
1.Cleanthepaperelementbytappingitgentlyto removedust.Ifitisverydirty,replacethepaper element(Figure28).
2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.
3.Replacethepaperelementifitisdamaged.
g012619
Important:Donotcleanthepaperlter.
InstallingtheFoamandPaperAir-Cleaner Elements
Important:Topreventenginedamage,always
operatetheenginewiththecompletefoamand paperair-cleanerassemblyinstalled.
1.Carefullyslidethefoamelementontothepaper element(Figure28).
2.Placetheair-cleanerassemblyontothe air-cleanerbaseorhoseandsecureit(Figure
28).
3.Placetheair-cleanercoverintopositionand tightenthecoverknobs(Figure28).
25
Model22974
ServicingthePrimaryFilter
ServiceInterval:Every250hours(moreoftenindirty
ordustyconditions)—Model22974 only.
Every500hours(moreoftenindirtyordusty conditions)—Model22974only .
RemovingtheFilters
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Releasethelatchesontheaircleanerandpull theair-cleanercoverofftheair-cleanerbody (Figure29).
Inspecttheprimarylterfordamagebylookinginto thelterwhileshiningabrightlightontheoutsideof thelter.
Note:Holesinthelterappearasbrightspots.If
thelterisdirty,bent,ordamaged,replaceit.Donot cleantheprimarylter.
ServicingtheSafetyFilter
Replacethesafetylter,nevercleanit.
Important:Donotattempttocleanthesafety
lter.Ifthesafetylterisdirty,thentheprimary lterisdamaged.Replacebothlters.
InstallingtheFilters
Important:Topreventenginedamage,always
operatetheenginewithbothairltersandthe coverinstalled.
1.Ifyouareinstallingnewlters,checkeachlter forshippingdamage.
Note:Donotuseadamagedlter.
Figure29
1.Air-cleanerbody4.Air-cleanercover
2.Primarylter5.Safetylter
3.Latch
4.Cleantheinsideoftheair-cleanercoverwith compressedair.
5.Gentlyslidetheprimarylteroutofthe air-cleanerbody(Figure29).
Note:Avoidknockingthelterintothesideof
thebody.
6.Removethesafetylteronlyifyouintendto replaceit.
Important:Donotattempttocleanthe
safetylter.Ifthesafetylterisdirty,then theprimarylterisdamaged.Replaceboth lters.
2.Ifyouarereplacingthesafetylter,carefully slideitintothelterbody(Figure29).
3.Carefullyslidetheprimarylteroverthesafety lter(Figure29).
Note:Ensurethattheprimarylterisfully
g001883
seatedbypushingonitsouterrimwhileinstalling it.
Important:Donotpressonthesoftinside
areaofthelter.
4.Installtheair-cleanercoverwiththeside indicatedasupfacingupwardandsecurethe latches(Figure29).
26

ServicingtheEngineOil

ServiceInterval:Aftertherst8hours—Changethe
engineoil.
Beforeeachuseordaily—Checktheengine-oil level.
Every100hours—Changetheengineoil.
Every200hours—Changetheengine-oillter.
Note:Changetheoilmorefrequentlywhenthe
operatingconditionsareextremelydustyorsandy .
Note:Yourenginemaylookdifferentthantheone
showninthegraphics.
Engine-OilSpecications
OilType:Detergentoil(APIserviceSF ,SG,SH,or
SJ)
CrankcaseCapacity:
Models22972and22973:1.7L(57oz)withthe
lterremoved;1.5L(51oz)withoutthelter removed
CheckingtheEngine-OilLevel
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
Models22974:2.1L(71oz)withthelter
removed;1.8L(61oz)withoutthelterremoved
Viscosity:Refertothetablebelow.
Figure30
g194611
g004216
Figure31
27
ChangingtheEngineOil
1.Starttheengineandletitrun5minutes.This warmstheoilsoitdrainsbetter.
2.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoensurethatthe oildrainscompletely.
3.Lowertheboomandengagetheparkingbrake.
4.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
5.Placeapanbelowthedrainhose.
Note:Rotatetheoil-drainvalvetoallowoilto
drain(Figure32).
g194610
Figure33
Figure32
1.Oil-drainvalve2.Oil-drainhose
6.Whenoilhasdrainedcompletely,closethedrain valve.
7.Disposeoftheusedoilatarecyclingcenter
8.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure
33).
9.Starttheengineanddrivetoaatarea.
10.Checktheoillevelagain.
g015380
28
ChangingtheEngine-OilFilter
1.Draintheoilfromtheengine;refertoChanging
theEngineOil(page28).
2.Changetheengine-oillter(Figure34).

ServicingtheSparkPlug

ServiceInterval:Every100hours
Makesurethattheairgapbetweenthecenterand sideelectrodesiscorrectbeforeinstallingthespark plug.Useasparkplugwrenchforremovingand installingthesparkplug(s)andagappingtool/feeler gaugetocheckandadjusttheairgap.Installanew sparkplug(s)ifnecessary.
Figure34
TypeofSparkPlug:NGK
AirGap:0.75mm(0.03inch)
®
BPR4ESorequivalent
RemovingtheSparkPlug
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Locateandremovethesparkplugs(Figure35).
g027478
Figure35
g027477
Note:Ensurethattheoil-ltergaskettouches
theengine,andthenturntheoillteranextra 3/4turn.
3.Fillthecrankcasewiththepropertypeofnew oil;refertoEngine-OilSpecications(page27).
29
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).
Alwaysreplacethesparkplug(s)whenithas:a blackcoating,wornelectrodes,anoilylm,or cracks.
Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty .
Setthegapto0.75mm(0.03inch).
Figure36
FuelSystem Maintenance

DrainingtheFuelTank

DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
RefertoFuelSafety(page4)foracomplete listoffuelrelatedprecautions.
1.Parkthemachineonalevelsurface,engagethe
g206628
parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Turnthefuel-shutoffvalvetotheclosedposition (Figure38).
InstallingtheSparkPlug
Figure37
g007830
Figure38
1.Fuel-shutoffvalve
4.Squeezetheendsofthehoseclamponthe
g027661
enginesideofthevalvetogetherandslideitup thefuellineawayfromthevalve(Figure38).
5.Pullthefuellineoffthevalve(Figure38).
6.Openthefuel-shutoffvalveandallowthefuelto drainintoafuelcanordrainpan.
Note:Ifdesired,youcanreplacethefuellter
atthistime;refertoReplacingtheFuelFilter
(page31).
7.Installthefuellineontothefuel-shutoffvalve. Slidethehoseclampclosetothevalvetosecure thefuelline.
8.Wipeupanyspilledfuel.
30

ReplacingtheFuelFilter

ElectricalSystem
ServiceInterval:Every200hours
Neverinstalladirtylterifitisremovedfromthefuel line.
Note:Notehowthefuellterisinstalledinorderto
installthenewltercorrectly.
Note:Wipeupanyspilledfuel.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Turnthefuelshutoffvalvetotheclosedposition (Figure38).
4.Squeezetheendsofthehoseclampstogether andslidethemawayfromthelter(Figure39).
Maintenance

ServicingtheBattery

Electric-StartMachinesOnly
ServiceInterval:Every25hours—Checkthebattery
electrolytelevel.
Alwayskeepthebatterycleanandfullycharged.Use apapertoweltocleanthebatterycase.Ifthebattery terminalsarecorroded,cleanthemwithasolutionof 4partswaterand1partbakingsoda.Applyalight coatingofgreasetothebatteryterminalstoreduce corrosion.
Voltage:12Vwith300A(coldcranking)at-18°C (0°F).
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Figure39
1.Hoseclamp3.Filter
2.Fuelline
5.Removethelterfromthefuellines.
6.Installanewlterandmovethehoseclamps closetothelter.
7.Turnthefuelshutoffvalvetotheopenposition (Figure38).
8.Checkforfuelleaksandrepairifneeded.
9.Wipeupanyspilledfuel.
g001468
WARNING
Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Alwaysdisconnectthenegative(black) cablebeforedisconnectingthepositive (red)cable.
Alwaysconnectthepositive(red)cable beforeconnectingthenegative(black) cable.
31
WARNING
Batteryterminalsormetaltoolscouldshort againstmetalcomponents,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthetractionunit.
4.Slidetheredterminalbootoffthepositive(red) batteryterminal.Thenremovethepositive(red) batterycable(Figure40).
5.Removetheholddownplate,j-bolts,and locknutssecuringthebattery(Figure40)and removethebattery.
ChargingtheBattery
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe tractionunit.
RemovingtheBattery
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Lifttheblackrubbercoveronthenegativecable. Disconnectthenegativebatterycablefromthe negative(-)batteryterminal(Figure40).
WARNING
Chargingthebatteryproducesgassesthat canexplode.
Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .
Important:Alwayskeepthebatteryfullycharged
(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).
1.Removethebatteryfromthemachine;referto
RemovingtheBattery(page32).
2.Chargethebatteryatarateof3to4Afor4 to8hours(Figure41).Donotoverchargethe battery.
Figure40
1.Negativecable7.Positivecable
2.Nut(1/4inch)
3.Nut(5/16inch)
4.Bolt10.J-bolt
5.Rubbercover(red)
6.Rubbercover(black)
8.Batteryholddownplate
9.Washer
11.Battery
g003792
Figure41
1.Positivebatterypost
2.Negativebatterypost
g008335
3.Whenthebatteryisfullycharged,unplug
3.Red(+)chargerlead
4.Black(-)chargerlead
thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure41).
32
CheckingtheBatteryElectrolyte Level
4.Cleanthetopofthebatterywithapapertowel.
5.Removetheventcapsfromthebattery(Figure
42).
DANGER
Batteryelectrolytecontainssulfuricacid whichisfatalifconsumedandcausessevere burns.
Donotdrinkelectrolyteandavoidcontact withskin,eyesorclothing.Wearsafety glassestoshieldyoureyesandrubber glovestoprotectyourhands.
Fillthebatterywherecleanwaterisalways availableforushingtheskin.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Lookatthesideofthebattery.Theelectrolyte mustbeuptotheupperline(Figure42).Do notallowtheelectrolytetofallbelowtheLower line(Figure42).
6.Slowlypourdistilledwaterintoeachbatterycell untiltheelectrolytelevelisuptotheUpperline (Figure42)onthebatterycase.
Important:Donotoverllthebattery;
electrolyte(sulfuricacid)cancausesevere corrosionanddamagetothechassis.
7.Wait5to10minutesafterllingthebattery cells.Adddistilledwater,ifnecessary,untilthe electrolytelevelisuptotheUpperline(Figure
42)onthebatterycase.
8.Installthebatteryventcaps.
CleaningtheBattery
Note:Keeptheterminalsandtheentirebatterycase
clean,becauseadirtybatterydischargesslowly.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Removethebatteryfromthemachine;
RemovingtheBattery(page32).
Figure42
1.Ventcaps3.Lowerline
2.Upperline
4.Iftheelectrolyteislow,addtherequiredamount ofdistilledwater;refertoAddingWatertothe
Battery(page33).
AddingWatertotheBattery
Thebesttimetoadddistilledwatertothebatteryis justbeforeyouoperatethemachine.Thisletsthe watermixthoroughlywiththeelectrolytesolution.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Removethebatteryfromthemachine;referto
RemovingtheBattery(page32).
Important:Neverllthebatterywith
distilledwaterwhilethebatteryisinstalledin themachine.Electrolytecouldspillonother partsandcausecorrosion.
4.Washtheentirecasewithasolutionofbaking sodaandwater.
5.Rinsethebatterywithclearwater.
g000537
6.Coatthebatterypostsandcableconnectorswith Grafo112X(skin-over)grease(T oroPartNo. 505-47)orpetroleumjellytopreventcorrosion.
7.Installthebattery;refertoInstallingtheBattery
(page33).
InstallingtheBattery
1.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive(+) batteryterminal(Figure41).
2.Slidetheredterminalbootontothepositive batterypost.
3.Usingthefastenerspreviouslyremoved,install thenegative(black)batterycabletothenegative (-)batteryterminal(Figure41).
4.Securethebatteryusingthebarandwingnuts (Figure41).
Important:Ensurethatthebatterycablesdonot
contactanysharpedgesoreachother.
33
ReplacingtheFuses
DriveSystem
(Models22973and22974)
Thereare4fusesintheelectricalsystem.Theyare underthecontrolpanelontheleftside(Figure43).
StartCircuit ChargeCircuit CoolerfanCircuit Headlight(optional)
Figure43
1.Fuseblock
30amp 25amp 15amp 15amp
Maintenance

ServicingtheTracks

CleaningtheTracks
ServiceInterval:Beforeeachuseordaily
Checkthetracksforexcessivewearandcleanthem periodically.Ifthetracksareworn,replacethem.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Usingawaterhoseorpressurewasher,remove
g015381
dirtfromeachtracksystem.
Important:Ensurethatyouusehigh-pressure
watertowashonlythetrackarea.Donotuse ahigh-pressurewashertocleantherestofthe machine.High-pressurewashingcandamagethe electricalsystemandhydraulicvalvesordeplete grease.
Important:Ensurethatyoufullycleantheroad
wheelsandthedrivesprocket(Figure44).The roadwheelsshouldrotatefreelywhenclean.
Figure44
1.Roadwheels3.Track
2.Drivesprocket
g007832
34
CheckingandAdjustingtheTrack Tension
ServiceInterval:Aftertherst50hours
Every100hours
Tocheckthetensionofeachtrack,place20.4kg(45 lb)onthetrackmidwaybetweenthefrontroadwheel andthedrivesprocket.Thetrackshouldexnomore than0.6to1cm(1/4to3/8inch).Ifitdoes,adjustthe tracktensionusingthefollowingprocedure:
Figure45
isappliedtothetrackspan.Adjustthetorqueon thetensioningboltasneeded.
6.Tightenthejamnut.
7.Tightentheclampboltsandtorqueto102N∙m (75ft-lb).
ReplacingtheTracks
Whenthetracksarebadlyworn,replacethem.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Liftandsupportthesideoftheunittobeworked onsothatthetrackis7.6to10cm(3to4 inches)offtheground.
4.Backoutthetensioningboltandjamnut(Figure
46).
5.Loosentheclampbolts(Figure46).
6.Pushthefrontroadwheelrearwardasfarasit cangoes(Figure47).
g007833
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Loosenthejamnutonthetracktensioningbolt andtheclampboltsonthetensionarm(Figure
46).
Figure46
1.Tensioningbolt
2.Jamnut
3.Clampbolts
g007835
Figure47
1.Frontroadwheel
7.Beginremovingthetrackatthetopofthefront roadwheel,peelingitoffthewheelwhilerotating thetrackforward.
Note:Y oumayneedtoremovethefront,
g007825
outsideroadwheel.T oremoveit,removethe snapringandcapfromthecenteroftheroad wheel(Figure48).Nextremovetheboltand gasketfromthecenterofthewheelandpullthe wheeloffthemachine.
4.T orquethetensioningboltto32.5to40N∙m(24 to30ft-lb)totightenthetrack(Figure46).
5.Ensurethatthetrackdeectslessthan0.6to1 cm(1/4to3/8inch)when20.6kg(45lb)offorce
35
CheckingandGreasingtheRoad Wheels
ServiceInterval:Every250hours
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Removethetracks;refertoReplacingthe
Tracks(page35).
Figure48
1.Snapring4.Gasket
2.Cap
3.Bolt
5.Wheelwithbearings
8.Whenthetrackisofftheroadwheel,removeit fromthemachine(Figure47).
9.Beginningatthedrivesprocket,coilthenew trackaroundthesprocket,ensuringthatthe lugsonthetracktbetweenthespacersonthe sprocket(Figure47).
10.Pushthetrackunderandbetweentherearand centerroadwheels(Figure47).
11.Startingatthebottomofthefrontroadwheel, installthetrackaroundthewheelbyrotating thetrackrearwardwhilepushingthelugsinto thewheel.
12.Ifyouremovedthefront,outsideroadwheel, installitatthistimeusingtheboltandgasket removedpreviously.Torquetheboltto102N∙m (75ft-lb)andthenclean,grease,andinstallthe capandsnapringasinstructedintheChecking
andGreasingtheRoadWheels(page36).
13.Installthetensioningboltandjamnut.
14.T orquethetensioningboltto32.5to40N∙m(24 to30ft-lb)totightenthetrack.
15.Ensurethatthetrackdeectslessthan0.6to1 cm(1/4to3/8inch)when20.6kg(45lb)offorce isappliedtothetrackspan.Adjustthetorqueon thetensioningboltasneeded.
g242269
4.Removethesnapringandcapfromaroad wheel(Figure49).
g013416
Figure49
1.Roadwheel
2.Roadwheelcap
3.Snapring
5.Checkthegreaseunderthecapandaround thegasket(Figure49).Ifitisdirty,gritty ,or depleted,cleanoutallofthegrease,replacethe gasket,andaddnewgrease.
6.Ensurethattheroadwheelturnssmoothlyonthe bearing.Ifitisfrozen,contactyourAuthorized ServiceDealertoreplacetheroadwheel.
7.Placethegreasedroadwheelcapoverthebolt head(Figure49).
8.Securetheroadwheelcapwiththesnapring (Figure49).
9.Repeatsteps4through8forall12roadwheels.
10.Installthetracks;refertoReplacingtheTracks
(page35).
16.Tightenthejamnut.
17.Tightentheclampboltsandtorqueto102N∙m (75ft-lb).
18.Lowerthemachinetotheground.
19.Repeattheproceduretoreplacetheothertrack.
36
BeltMaintenance
ReplacingthePump-Drive
ControlsSystem Maintenance
Belt
Ifthepumpdrivebeltbeginstosquealoriscracked, worn,orfrayed,replaceit.ContactyourAuthorized ServiceDealerforareplacementbelt.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Raisethebackofthemachineandsupportit onjackstands.
4.Removethebottomshield;refertoRemoving
theBottomShield(page23).
5.Loosenthe2pumpbolts(Figure50).

Adjustingthe Traction-ControlAlignment

Thefactoryadjuststhetractioncontrolsbefore shippingthemachine.However,aftermanyhours ofuse,youmayneedtoadjustthetraction-control alignment,theneutralpositionofthetractioncontrol, andthetrackingofthetractioncontrolinthefull forwardposition.
Important:Toadjustthecontrolsproperly,
completeeachprocedureintheorderlisted.
AdjustingtheTraction-Control ReversePosition
Ifthetractioncontrolbardoesnotrestushand squarewiththereferencebarwheninthefull reverseposition,immediatelycompletethefollowing procedure:
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
Figure50
1.Pump3.Belt
2.Pumpbolts4.Idler-pulleyspring
6.Twistthepumpcounterclockwiseandallowitto dropdownawayfromthepulley(Figure50).
Note:Ensurethatthespidercouplerdrops
downwiththepump.
7.Usingaspringpuller(contactyourAuthorized ServiceDealer)orstiffmetalhook,pulltheend oftheidlerpulleyspringoffthespringboltto releasetensiononthebelt(Figure50).
8.Removethebelt.
9.Routeanewbeltaroundthepulleys.
10.Installtheidler-pulleyspringonthebolt.
11.Ensurethatthespidercouplerisinplaceonthe pumpandtheninsertitintothepulley,twistingit clockwisetoseatitonthepumpbolts.
12.T orquethepumpboltsto68N∙m(50ft-lb).
2.Shutofftheengineandremovethekey.
g015382
3.Pullbackthetractioncontrolsothatthefrontof thecontrolcontactsthereferencebar(Figure
51).
Figure51
1.Frontofthecontrol(outof
alignment)
4.Ifthefrontofthetractioncontroldoesnotrest squareandushwiththereferencebar,loosen thenutandboltinthestemofthetractioncontrol (Figure52).
2.Referencebar
g004190
13.Installthebottomshield.
37
Figure52
g004191
1.Tractioncontrol
2.Stem,bolt,andnut
5.Adjustthetractioncontrolsothatitrestsush againstthereferencebarwhenitispulled straightback(Figure52andFigure53).
Figure53
6.Tightentheangenutandboltinthetraction controlstem.
7.Starttheengine.
8.Drivethemachineinreversewiththetraction controltighttothereferencebar.Ifthemachine doesnotbackupstraight,completethefollowing procedure:
A.Shutofftheengine
B.Liftandsupportthemachinesothatboth
tracksareoffthegroundandarefreetorun.
C.Loosentheangenutandboltinthestem
ofthetractioncontrol(Figure52).
D.Loosenthejamnutsonthetractionrods,
underthecontrolpanel(Figure54).
g011476
Figure54
1.Tractionrod2.Jamnut
E.Startthemachineandsetthethrottleto
aboutthe1/3openposition.
WARNING
Whenthemachineisrunning,you
g004192
couldbecaughtandinjuredin movingpartsorburnedonhot surfaces.
Stayawayfrompinchpoints,moving parts,andhotsurfaceswhen adjustingtherunningmachine.
F.Haveahelperholdthetractioncontroltight
tothereferencebarinreverse.
G.Adjustthelengthofthetractionrodsuntil
bothtracksarerunningatthesamespeed.
Note:Youcanalsoadjustthemaximum
reversespeedofthetracksatthistime.
H.Tightenthejamnuts.
I.Adjustthetractioncontrolsothatitrests
ushagainstthereferencebarwhenitis pulledstraightback(Figure52andFigure
53).
J.Tightentheangenutandboltinthe
tractioncontrolstem.
K.Shutofftheengineandlowerthemachine
totheground.
L.Drivethemachineinfullreverse,checking
toseeifthemachinetracksstraight.Ifit doesnot,notethedirectionthemachine veers.Repeattheadjustmentsothatthe machinetracksstraightinreverse.
38
AdjustingtheTraction-Control NeutralPosition
Ifthemachinecreepsforwardorbackwardwhen thetractioncontrolisinneutralandthemachineis warm,youmayneedtoadjustthereturn-to-neutral mechanismonthepumps;contactyourAuthorized ServiceDealer.
AdjustingtheTraction-Control ForwardPosition
Ifthemachinedoesnotdrivestraightwhenyouhold thetractioncontrolforwardagainstthereferencebar, completethefollowingprocedure:
1.Drivethemachinewiththetractioncontrol againstthereferencebar,notingwhichdirection themachineveers.
2.Releasethetractioncontrol.
HydraulicSystem Maintenance
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjuryorgangrenemayresult.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthatejecthigh pressurehydraulicuid.
Usecardboardorpapertondhydraulic leaks,neveruseyourhands.
HydraulicFluid
3.Ifthemachineveerstotheleft,loosentheright
jamnutandadjustthetrackingsetscrewonthe frontofthetractioncontrol(Figure55).
4.Ifthemachineveerstotheright,loosentheleft
jamnutandadjustthetrackingsetscrewonthe frontofthetractioncontrol(Figure55).
Figure55
1.Setscrew3.Stop
2.Jamnut
Specications
Every1,500hours/Every2years(whichever comesrst)—Replaceallmovinghydraulic hoses.
HydraulicTankCapacity:23L(6USgallons)
Useonly1ofthefollowinguidsinthehydraulic system:
ToroPremiumTransmission/HydraulicTractor
Fluid(refertoyourAuthorizedT oroDealerfor moreinformation)
ToroPremiumAllSeasonHydraulicFluid
(refertoyourAuthorizedToroDealerformore information)
IfeitheroftheaboveT orouidsarenotavailable,
youmayuseanotherUniversalTractor
HydraulicFluid(UTHF),buttheymustbeonly conventional,petroleum-basedproducts.The
g004194
specicationsmustfallwithinthelistedrangefor allthefollowingmaterialpropertiesandtheuid shouldmeetthelistedindustrystandards.Check withyourhydraulicuidsuppliertodetermineifthe uidmeetsthesespecications.
5.Repeattheprocedureuntilthemachinedrives straightinthefullforwardposition.
Important:Ensurethatthesetscrewstouch
thestopsinthefullforwardpositiontoavoid overstrokingthehydraulicpumps.
Note:T orowillnotassumeresponsibilityfor
damagecausedbyimpropersubstitutions,souse onlyproductsfromreputablemanufacturerswho willstandbehindtheirrecommendations.
MaterialProperties
cStat40°C:55to62 Viscosity,ASTMD445
cStat100°C:9.1to9.8
Viscosityindex,ASTMD2270
PourPoint,ASTMD97-37to-43°C(-35to-46°F)
39
140to152
IndustryStandards
APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25andVolvoWB-101/BM
Note:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemuidisavailablein20 ml(0.67oz)bottles.Onebottleissufcientfor 15to22L(4to6USgallons)ofhydraulicuid. OrderPartNo.44-2500fromyourAuthorizedT oro Dealer.

Checkingthe Hydraulic-FluidLevel

1.Filler-neckcap
g007839
Figure57
2.Hydraulic-uidlter
ServiceInterval:Every25hours
RefertoHydraulicFluidSpecications(page39).
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Lookintotheglassbubbleontherightsideof themachine.Ifyoucannotseehydraulicuidin thebubble,continuethisproceduretoadduid.
Figure56
6.Ifthelevelislow,adduiduntilitisvisibleinthe glassbubble.
7.Installthecapandlteronthellerneckand torqueboltontopto13to15.5N∙m(110to140 in-lb).
8.Installthecoverplate;refertoRemovingthe
CoverPlate(page22).

ReplacingtheHydraulic Filter

ServiceInterval:Every200hours
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Removethetopcover.
4.Removeanddiscardtheoldlter(Figure58).
g007808
1.Hydraulic-uidcheckbubble
4.Removethecoverplate;refertoRemovingthe
CoverPlate(page22).
5.Cleantheareaaroundthellerneckofthe hydraulictankandremovethecapandlter fromthellerneckusingasocket(Figure57).
g007839
Figure58
1.Fillercap
2.Hydrauliclter
40
5.Installthereplacementhydrauliclterandller cap(Figure58)andtorquetheboltontopto13 to15.5N∙m(110to140in-lb).
6.Cleanupanyspilleduid.
7.Installthetopcover.

ChangingtheHydraulic Fluid

ServiceInterval:Every400hours/Yearly(whichever
comesrst)
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengineandremovethekey.
3.Allowthemachinetocoolcompletely.
4.Removethetopcover.
5.Removethehydraulic-tankllercapandlter (Figure58).
6.Placeadrainpancapableofholding37.8L(10 USGallons)underthehydraulictank.
7.Pinchthehoseclampandslidetheclampand hoseoffthettingonthehydraulictank,allowing thehydraulicuidtodrainfromthehoseand tankintothepan.
g007840
Figure59
1.Hose
2.Hydraulic-tanktting
3.Hoseclamp
8.Whennished,installthehoseontothetting andsecureitwiththehoseclamp.
Note:Disposeoftheusedoilatacertied
recyclingcenter.
9.Fillthehydraulictankwithhydraulicuid;refer toHydraulicFluidSpecications(page39).
10.Installthehydrauliclterandllercap(Figure
58)andtorquetheboltontopto13to15.5N∙m
(110to140in-lb).
11.Starttheengineandletitrunforafewminutes.
12.Shutofftheengine.
13.Checkthehydraulic-uidlevelandtopitoffif necessary;refertoCheckingtheHydraulic-Fluid
Level(page40).
14.Cleanupanyspilleduid.
15.Installthetopcover.
41

TrencherMaintenance

ReplacingtheDigging Teeth

ServiceInterval:Beforeeachuseordaily—Check
theconditionofthediggingteeth andreplaceanythatarewornor damaged.
Duetothehighamountofwearplacedonthedigging teeth,youwillneedtoreplacethemperiodically.
Toreplaceasingletooth,removetheboltssecuring thetoothtoremoveit,theninstallanewtoothinthe sameposition.T orquetheboltssecuringtheteethto 37to45N∙m(27to33ft-lb).

CheckingandAdjustingthe DiggingChainandBoom

ServiceInterval:Every25hours
Checkeachlinkinthechainforexcessivewear,
suchaslinksthatcannolongerholdteeth.
Inspectthebottomoftheboomforwear.
Withthetrencherparalleltotheground,ensure
thatthereare3.8to6.3cm(1-1/2to2-1/2inches) betweenthebottomoftheboomandthetopofthe bottomchainspan.Ifnot,adjustthechaintension.
Important:Donotovertightenthechain.
Excessivechaintensionmaydamagedrive components.
Toreplaceawornchain,iporreplaceaworn boom,oradjustthechaintension,usethefollowing procedure:
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
2.Shutofftheengineandremovethekey.
3.Ifyouarereplacingthechainorippingor replacingtheboom,completethefollowing:
A.Removethe2boltsandnutssecuringthe
boomtothetrencherarm.
g007841
Figure60
1.Bolts
2.Jamnut
3.Adjustingbolt
B.Loosenthejamnutontheadjustingboltin
theboom.
C.Loosentheadjustingboltuntilyoucan
removethechainfromtheboom.
D.Removethechainfromthedrivesprocket.
E.Ifthechainneedsreplacing,removethe
boltandnutsecuringthespoilsaugerand removetheaugerandchain.
F.Removetheboom,ipitoversothebottom
becomesthetop(orifyouhavealready ippeditonce,replaceit),andinstallthe boomagain.
G.Replacethenuts,bolts,andwashersto
securetheboom.
H.Ifyouareinstallinganewchain,connect
thelinksbypressingorhammeringthe clevispinsuppliedwiththechainthrough thelinks,thensecuretheclevispinwiththe cotterpinsuppliedwiththechain.
Important:Toavoidbendingthechain
links,placeblocksunderandbetween thelinkswhenhammeringtheclevispin through.
I.Installthechainoverthedrivesprocketand
frontroller.
J.Ifyouremovedthespoilsauger,install
itusingtheboltandnutyouremoved previously.Torquetheboltandnutto102 N∙m(75ft-lb).
K.Skiptostep6tocompletetheadjustment.
4.Loosenthe2boltsandnutssecuringtheboom tothetrencherarm
5.Loosenthejamnutsecuringtheadjustmentbolt.
6.Turntheadjustmentboltinoroutasneededto achievethedesiredtension.
42
7.Tightenthejamnut.
8.T orquethe2boltsandnutssecuringtheboom to183to223N∙m(135to165ft-lb).
ReplacingtheDrive
12.Slidethenewsprocketontotheshaft(Figure
61).
Important:Thearrowonthesprocketface
shouldbevisiblefromtherightsideof thetrenchandshouldpointinaclockwise direction;ifnot,turnthesprocketaround.
Sprocket
Overtime,thedrivesprocketwears,especiallywhen itisusedinsandyorclaysoils.Whenthishappens, thediggingchainbeginstoslip.Ifthechainslips, replacethedrivesprocketasfollows:
1.Parkthemachineonalevelsurface,engage theparkingbrake
2.Raisethetrencherafewinchesabovethe ground.
3.Shutofftheengineandremovethekey.
4.Removethespoilsauger(Figure61).
13.Threadthe6boltsintothesprocketngertight (Figure61).
14.Slowlybegintighteningtheboltsprogressing aroundthesprocketuntilallboltsaretorquedto 129to155N∙m(95to115ft-lb).
Important:Tighteneachboltonlyhalfway
rst,workingyourwayaroundthe6bolts, thenreturntoeachboltinturnandtorque them
15.Loopthechainovertheaugerdriveshaftand ontothedrivesprocket,ensuringthattheteeth pointforwardontheupperspan.
16.Settheupperspanofthechainintoplaceon thetrencherboom,thenwrapthechainaround therollerattheendoftheboom.
17.Threadtheadjustmentboltintotheboomand turnitinuntilthereis3.8to6.3cm(1-1/2to2-1/2 inches)ofslackinthechainonthebottomspan.
18.Threadthejamnutdowntheadjustingboltand tightenitsecurelyagainsttheboom.
19.T orquethe2boltsandnutssecuringtheboom to183to223N∙m(135to165ft-lb).
Figure61
1.Spoilsauger
2.Bolts
3.Drivesprocket
4.Sprocketmountingsurface
5.Loosenthe2boltsandnutssecuringtheboom tothetrencherarm.
6.Loosenthejamnutontheadjustingboltinthe boom.
7.Loosentheadjustingboltuntilyoucanremove thechainfromtheboom.
8.Removethechainfromthedrivesprocket.
9.Removethe6boltssecuringthedrivesprocket (Figure61).
10.Removeanddiscardthedrivesprocket(Figure
61).
11.Cleanthesprocketmountingsurfaceonthe trencher(Figure61).
20.Installthespoilsaugerusingtheboltandnut
g007842
youremovedpreviously.
Note:T orquetheboltandnutto102N∙m(75
ft-lb).
43
Cleaning
RemovingDebrisfromthe
Storage
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowerthehydrauliclift.
Machine
Important:Operatingtheenginewithblocked
screens,dirtyorpluggedcoolingns,and/or coolingshroudsremovedwillresultinengine damagefromoverheating.
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe hydrauliclift.
2.Shutofftheengine,removethekey ,andwait fortheenginetocool.
3.Wipeawaydebrisfromtheaircleaner.
4.Cleananydebrisbuildupontheenginewitha brushorblower.
Important:Itispreferabletoblowdirt
out,ratherthanwashingitout.Ifyouuse water,keepitawayfromelectricalitemsand hydraulicvalves.Donotuseahigh-pressure washer.High-pressurewashingcandamage theelectricalsystemandhydraulicvalvesor depletegrease.
5.Cleandebrisfromtheoilcooler.
2.Shutofftheengine,removethekey ,andwait fortheenginetocool.
3.Removedirtandgrimefromtheexternalpartsof theentiremachine,especiallytheengine.Clean dirtandchafffromtheoutsideoftheengine cylinderheadnsandblowerhousing.
Important:Youcanwashthemachinewith
milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuse ofwater,especiallynearthecontrolpanel, engine,hydraulicpumps,andmotors.
4.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page25).
5.Greasethemachine;refertoGreasingthe
Machine(page23).
6.Changethecrankcaseoil;refertoChangingthe
EngineOil(page28).
7.Removethesparkplugandcheckthecondition ofit;refertoServicingtheSparkPlug(page29).
8.Forstorageover30days,preparethemachine asfollows:
A.Addapetroleum-based
stabilizer/conditionertofuelinthe tank.Followthemixinginstructionsfrom thestabilizermanufacturer.Donotuse analcohol-basedstabilizer(ethanolor methanol).
Note:Afuelstabilizer/conditionerismost
effectivewhenitismixedwithfreshfueland isusedatalltimes.
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystemfor5minutes.
C.Shutofftheengine,allowittocool,and
drainthefueltankusingapumptype syphon.
D.Starttheengineandrunituntilitshutsoff.
E.Engagethechoke.
F.Startandruntheengineuntilitdoesnot
startagain.
G.Disposeoffuelproperly.Recycleaccording
tolocalcodes.
Important:Donotstorefuelcontaining
stabilizer/conditionerlongerthanthe durationrecommendedbythefuel-stabilizer manufacturer.
44
9.Withthesparkplugremovedfromtheengine, pour2tablespoonsofengineoilintothe spark-plughole.
10.Placearagoverthespark-plugholetocatch anyoilspray,thenusethestarterorrecoil handletocranktheengineanddistributetheoil insidethecylinder.
11.Installthesparkplug,butdonotinstallthewire onthesparkplug.
12.Chargethebattery(electric-startmachines only);refertoChargingtheBattery(page32).
13.Checkandadjustthetracktension;referto
CheckingandAdjustingtheTrackTension(page
35).
14.Checkandadjustthediggingchaintension; refertoCheckingandAdjustingtheDigging
ChainandBoom(page42).
15.Checkandtightenallfasteners.Repairor replaceanypartthatisdamaged.
16.Paintallscratchedorbaremetalsurfaceswith paintavailablefromyourAuthorizedService Dealer.
17.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheignition switchandkeepitinamemorableplace.
18.Coverthemachinetoprotectitandkeepitclean.
45
Troubleshooting
Problem
Thestarterdoesnotcrank(electric-start machinesonly).
Theenginedoesnotstart,startshard,or failstokeeprunning.
Theenginelosespower.
PossibleCauseCorrectiveAction
1.Thebatteryisdischarged.
2.Theelectricalconnectionsare corrodedorloose.
3.Therelayorswitchisdamaged.
1.Thefueltankisempty.1.Fillthetankwithfreshfuel.
2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.
3.Thecontrolsarenotinneutral.3.Movethecontrolstoneutral.
4.Thechokeisnoton.
5.Theaircleanerisdirty.
6.Thespark-plugwireislooseor disconnected.
7.Thesparkplugispitted,fouled,orthe gapisincorrect.
8.Dirt,water,orstalefuelisinfuel system.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theaircleanerisdirty.
3.Theoillevelincrankcaseislow.
4.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.
5.Thesparkplugispitted,fouled,orthe gapisincorrect.
6.Dirt,water,orstalefuelisinfuel system.
1.Chargethebatteryorreplaceit.
2.Checktheelectricalconnectionsfor goodcontact.
3.ContactyourAuthorizedService Dealer.
4.Movethechokeleverfullyforward.
5.Cleanorreplacetheair-cleaner elements.
6.Installthewireonthesparkplug.
7.Installanew,correctlygappedspark plug.
8.ContactyourAuthorizedService Dealer.
2.Cleanorreplacetheair-cleaner elements.
3.Checkandaddoiltothecrankcase.
4.Removeanyobstructionsfromthe coolingnsandairpassages.
5.Installanew,correctlygappedspark plug.
6.ContactyourAuthorizedService Dealer.
Theengineoverheats.
Thereisabnormalvibration.1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.
Themachinedoesnotdrive.
Thechaindoesnotturn.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theoillevelincrankcaseislow.
3.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.
1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.
2.Thehydraulic-uidlevelislow.2.Checkandaddhydraulicuid.
3.Thetowvalvesareopen.
4.Thehydraulicsystemisdamaged.
1.Sandordebrishasbuiltupinatooth rootofthedrivesprocket.
2.Thediggingchainistootight.2.Adjustthediggingchaintension. Thetrencherboomendbearinghas
3. failed.
4.Thetrencherdrivesystemisdamaged.
Thehydraulicsystemisobstructed,
5. contaminated,ordamaged.
2.Checkandaddoiltothecrankcase.
3.Removeanyobstructionsfromthe coolingnsandairpassages.
3.Closethetowvalves.
4.ContactyourAuthorizedService Dealer.
1.Runthechainbackwardandthen reducethechaintension.
3.ContactyourAuthorizedService Dealer.
4.ContactyourAuthorizedService Dealer.
5.
ContactyourAuthorizedService Dealer.
46
Problem
PossibleCauseCorrectiveAction
Thetrencherdoesnotdigfastenough.
1.Thediggingteethareworn.1.Replacethediggingteeth.
2.Thechainyouareusingisnot appropriateforthetypeofground.
3.Thehydraulicsystemisoverheated.
4.Thehydraulicsystemisobstructed, contaminated,ordamaged.
2.Evaluatethegroundtypeandchange chainsifnecessary .
3.Shutdownandallowthesystemto cool.
4.ContactyourAuthorizedService Dealer.
47
Schematics
ElectricalSchematic—Model22972(Rev.A)
48
g015383
ElectricalSchematic—Model22973(Rev.A)
49
g015384
ElectricalSchematic—Model22974(Rev.A)
g015439
50
HydraulicSchematic(Rev .C)
51
g028603
Notes:
Notes:
Notes:
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374-0282RevC
CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover ,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
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