Toro 22911 Operator's Manual

FormNo.3356-322RevB
VibratoryPlow
forCompactUtilityLoaders
ModelNo.22911—SerialNo.270000001andUp
Registeratwww.T oro.com.OriginalInstructions(EN)
Theremaybeburiedpower,gas,and/or telephonelinesintheworkarea.Shockor explosionmayoccurifyoudigintothem.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
StabilityRatings....................................................4
SoundPressureLevel...........................................4
VibrationLevel.....................................................4
SafetyandInstructionalDecals.............................5
ProductOverview........................................................5
Specications.......................................................5
Attachments/Accessories.....................................5
Operation.....................................................................6
InstallingaBlade..................................................6
Plowing................................................................6
GaugingPlowDepth............................................7
TransportingthePlow..........................................8
RemovingthePlowfromtheTraction
Unit..................................................................8
OperatingTips.....................................................8
Maintenance.................................................................9
RecommendedMaintenanceSchedule(s)..................9
GreasingthePlow................................................9
ServicingtheGearLube.....................................10
ReplacingtheCoulter.........................................11
Storage.......................................................................11
Troubleshooting.........................................................12
ModelNo.
SerialNo.
©2007—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructionsand thoseinthetractionunit payattentiontothesafetyalertsymbol,which means safetyinstruction.Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.
Caution
Contactwiththemovingplowcancuthands, feet,orotherbodyparts.
Keepyourhands,feet,andanyotherpart ofyourbodyorclothingawayfrommoving parts.
Beforeadjusting,cleaning,repairing,and inspectingtheplow,lowerittotheground, stoptheengine,removethekey ,andwaitfor allmovingpartstostop.
,
W ar ning
Operator’ s Man ual
,or
Danger
—personal
.Always
Whengoingupordownhill,themachinecould overturniftheheavyendistowardthedownhill side.Someonemaybepinnedorseriously injuredbythemachineifitoverturns.
Operateupanddownslopeswiththeheavyend ofthemachineuphill.Anattachedplowwill makethefrontendheavy.
Ifyoudonotfullyseattheattachmentlocking pinsintheattachmentmountplateholes,the attachmentcouldfalloffofthetractionunit severelyinjuringtheoperatororbystanders.
Ensurethatyoufullyseattheattachment lockingpinsthroughtheholesinthe attachmentmountplatebeforeliftingthe attachment.
Ensurethattheattachmentmountplateis freeofanydirtordebristhatmayhinder theconnectionofthetractionunittothe attachment.
Theremaybeburiedpower,gas,and/or telephonelinesintheworkarea.Shockor explosionmayoccurifyoudigintothem.
Whentheengineisoff,attachmentsinthe raisedpositioncangraduallylower.Someone nearbymaybepinnedorinjuredbythe attachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyou shutoffthetractionunit.
Refertoyourtractionunit
Man ual
connectinganattachmenttoyourtraction unit.
Theplowisveryloudduringoperation; overtime,yourhearingmaybeimpairedif unprotected.
Wearhearingprotectionduringoperation.
fordetailedinformationonsafely
Operator’ s
3
Whentheplowisoutoftheground,bystanders couldbeinjuredbytheswingingplow,and/or thetractionunitcouldbeoverturnedbythe inertiaoftheswingingplow,crushingyouor bystanders.
Keeptheplowlowatalltimes.
Usecautionwhenturninganddonotturn quickly.
Keepallbystandersatleast6ft.(2meters) awaywhileoperating.
OrientationStabilityRating
FrontUphill
C
RearUphill
D
SideUphill
C
Hydrauliccouplers,hydrauliclines/valves,and hydraulicuidmaybehotandcanburnyouif youtouchthem.
Weargloveswhenoperatingthehydraulic couplers.
Allowthetractionunittocoolbefore touchinghydrauliccomponents.
Donottouchhydraulicuidspills.
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewith theplowinstalledonatractionunit,ndthestability ratingforthehillpositionyouwanttotravelinthe appropriatetablebelow ,thenndthedegreeofslope forthesameratingandhillpositionintheStabilityData sectionofthetractionunitOperator’sManual.
SoundPressureLevel
Thisunithasamaximumsoundpressureatthe operator’searof117dB(A),basedonmeasurements whenoperatedonatractionunitperEN11201.The soundpressurelevelwillvarydependingonconditions.
VibrationLevel
Thisunithasamaximumhand-armvibrationlevelof7
2
m/s
andwholebodyvibrationlevelof0.2m/s onmeasurementsofidenticalmachinesperEN1033 andEN1032.
2
based
Exceedingthemaximumrecommendedslope cancausethetractionunittotip,crushingyou orbystanders.
Donotdrivethetractionunitonaslopesteeper thanthemaximumrecommendedslope,as determinedinthefollowingtablesandthe tractionunit
Important:Ifyouhaveatractionunitotherthan aTXcompactutilityloader,usethecounterweight onthetractionunitwhenusingtheplow .Failureto usethecounterweightwillcausethetractionunitto becomeunstable.
Operator’ s Man ual
.
4
SafetyandInstructional Decals
Safetydecalsandinstructionsareeasily visibletotheoperatorandarelocated nearanyareaofpotentialdanger. Replaceanydecalthatisdamagedor lost.
100-4649
1.Explosionandelectricshockhazards—donotdiginareas withburiedgasorelectricallines,keepbystandersasafe distancefromthemachine.
ProductOverview
1.Vibratoryplowbody
2.Blade(severaloptional bladestylesareavailable)
3.Puller(severaloptional pullerstylesareavailable)
Figure3
4.Gaugerodassembly
5.Coulter
6.Mountingplate
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance fromthemachine.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width Length Height Weight Hydraulicmotordisplacement Plowcycles2,000VPM
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.
29inches(73.6cm) 35inches(89cm) 24inches(60cm) 400lb(181.5Kg)
1.27in3/rev(20.8cc)
5
Operation
RefertoyourtractionunitOperator’sManualformore informationoninstallingandremovingattachments onyourtractionunit.
Important:Alwaysusethetractionunittoliftand movetheattachment.
InstallingaBlade
Torooffersseveraldifferentbladesandpullers. PurchaseabladeandpullerfromyourTorodealer.
Plowing
1.Movethelynchpinstotheoutsideholesonthe springrodstoallowtheplowtomovefromside toside(Figure5).
Thebladeissharpandcanswingduring installationandremoval,cutting,pinching,or crushinghandsorfeet.
Wearglovesandworkbootsandsecurelyhold theblade.
1.Raisetheplowabout36inches(1m)offofthe groundandinstallthecylinderlock(s).
2.Stoptheengineandremovethekey.
3.Removethetwoclickpinsfromtheclevispins inthebladebracket,thenremovetheclevispins (Figure4)andtheexistingblade(ifinstalled).
Figure5
1.Outerhole3.Springrod
2.Lynchpin(ininnerhole)
Whenyouremovethelynchpin,theplowcould swingintoyouorabystander,orcausethe tractionunittobecomeunstable.
Holdtheplowintheneutralpositionwhen movingthelynchpins.
2.Connectthematerialbeinginstalledtotheplow.
3.Ifyourtractionunithasaspeedselector,moveitto theslow(turtle)position.
4.Starttheengine.
5.Tilttheattachmentplatecompletelybacksothatthe topoftheplowisparalleltotheground(Figure7).
6.Lowertheplowsothatitisrestingontheground.
Figure4
1.Clickpin
2.Clevispin
4.Slidethenewbladeintothebladebracketandsecure itatthedesireddepth(achangeinmountingholes willchangethedepthby3inches(7.6cm)),using theclevispinsandclickpinsremovedpreviously (Figure4).
3.Blade
Important:Alwaysensurethattheplowison orinthegroundbeforeengagingtheauxiliary hydraulicslever.Failuretodosowillcause excessivevibrationofthetractionunit,possibly resultingindamage.
Note:Ifyoudigaholetolowerthebladeinto beforestarting,itwillreducetheriskofbending theblade.
7.Pulltheauxiliaryhydraulicslevertotheoperator griptoengagetheplow.
8.Slowlylowertheplowintothegroundtothedesired depth,whilemovingthetractionunitbackward.
9.Whennished,releasetheauxiliaryhydraulicslever tostoptheplow .
6
Whenplowingonahill,theplowcanswing downhillwhenraisedoutofthesoil.Duetothe weightoftheplow,ifitswingstoofast,theforce couldtipthetractionunitinjuringyouorothers.
Whenplowingonahill,raisetheplowoutof thegroundslowly,lettingitswingwhilethe bulletisstillinthesoil.
10.Raisetheplowoutofthegroundfarenoughtopull thepulleroutofthesoil.
11.Movethetractionunitrearwardtopullouta workinglengthofmaterial,thenmoveforward slightlytocreatesomeslackintheline.
12.Stoptheengine.
GaugingPlowDepth
Normally,youwillbeplowingatthemaximumdepth setbytheblade;however,theplowisalsoequipped withagaugetoallowyoutolifttheplowanddetermine howhighabovemaximumdepthyouareplowing.
Thegaugeislocatedontheleftsideoftheplowfacing thetractionunit.Arodassemblyrunsfromthegauge totheground.Whentheplowislifted,theindicatoron thegaugemovesdown.Marksonthegaugeshowthe numberofincheslowerorhigherthanthemaximum depththatyouareplowing.Thegaugereadsfrom +2to-3inches(+5to-7.6cm),withzerobeingthe maximumdepthonbaregroundand-3being3inches (7.6cm)abovemaximumdepth.Figure6andFigure7 illustratethegauge.
Figure7
1.Gaugerodassembly
2.Paralleltotheground
Whenplowingbareground,maximumdepthis indicatedonthegaugeasthezeromark.Youcan plowdowntothe+1mark,butinthiscaseyouwillbe contactingthegroundwiththecoulteraxle.Plowing anylowermaydamagethecoulter.
Whenplowinggrasscoveredground,thegaugewill readaboutaninchlowerthantheactualdepthbecause ofthegrass.Inthiscase,lowertheplowtothedesired coulterdepthandnotethereadingonthegauge.
Ifyouaretransportingtheploworareplowingrough terrain,youcanlockthegaugeatthe+2position tokeepitfrombeingdamaged.Tolockthegauge, manuallyraiseittothe+2positionandmovethe lockinglevertotheleft.
1.Depthgauge
Figure6
2.Gaugelockinglever
7
TransportingthePlow
1.Movethelynchpinstotheinsideholesonthespring rodstopreventsidetosidemovement(Figure5).
Failuretosecuretheplowwillallowittoswing sidetosideandunbalancetheplow.Duetothe weightoftheplow,ifitswingstoofast,theforce couldtipthetractionunitinjuringyouorothers.
Alwayssecuretheplowwiththelynchpins intheinnerholesofthespringrodsbefore transportingtheplow.
2.Raisetheloaderarmsjustenoughtoensurethatthe bladeclearstheground.
OperatingTips
Someoldermodeltractionunitshaveholesthrough thespringandquickattachpinsonthemountplate (Figure9)toallowyoutoinstalltwohairpincotters whenplowinglongruns.Thiswillensurethatthe vibrationoftheplowwillnotcausethepinsto comeloose.
Note:Thequickattachpinsonnewertraction unitsnolongerneedthehairpincotters.
Important:Nevertransporttheplowwiththe armsfullyraised.
RemovingthePlowfromthe TractionUnit
RefertoyourtractionunitOperator’sManualfor completeinstructionsonremovingattachmentsfrom thetractionunitanddisconnectinghydraulichoses.
1.Withtheplowraisedabovetheground,stopthe engine.
2.Removethelowerclickpinandclevispinsecuring thebladetotheplow(tocompletelyremovethe blade,removeboththeupperandlowerclickand clevispins)(Figure4).
3.Swingthebladeupandsecureitasillustratedin Figure8.
Figure9
1.Hairpincotters
Toreducewearonthetractionunitdrivechain(if yourmodelhasone),tightenthechainsothereis only2inches(5cm)ofslackontheupperspan (refertoyourtractionunitOperator’sManualfor instructions).
Cleantheareaoftrash,branchesandrocksbefore plowingtopreventequipmentdamage.
Alwaysbeginplowingwiththeslowestground speedpossible.Increasespeedifconditionspermit, butdonotallowthetiresortrackstospin.Spinning thetracksortireswillcauseturfdamageandplace stressonthetractionunit.
Alwaysusefullthrottle(maximumenginespeed) whenplowing.
Alwaysplowbackwards(i.e.,inreverse).
Ifyourtractionunithasaspeedselectorandaow divider,movethespeedselectortoslow(turtle)and theowdividertothe10o’clockposition.
Figure8
1.Stand2.Coulter
4.Tilttheplowforwardandlowerittothegroundor trailer,withthestandandcoultersupportingthe weightoftheplow(Figure8).
5.Stoptheengineandremovetheplowasdirectedin yourtractionunitOperator’ sManual.
Avoidsharpturnswhenplowingtoincrease productivityandminimizegrounddisturbance.
Ifyourtractionunithastiresandyouhavethe agriculturalorSiteworkSystemstiresinstalledon thetractionunit,removethetiresandmovethe rightsidetirestotheleftandtheleftsidetiresto theright.Thiswillensurethatthetiretreadpoints tothereartogiveyouthemosttractionwhenusing thevibratoryplow .
8
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Beforeeachuseordaily
Every25hours
Every200hours
Beforestorage
MaintenanceProcedure
•Greasetheplow .
•Checkthegearlubelevel.
•Changethegearlube.
•Greasetheplow .
•Checkthegearlubelevel.
•Paintchippedsurfaces.
Ifyouleavethekeyintheignitionswitch,someonecouldstarttheengine.Accidentalstartingofthe enginecouldseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
GreasingthePlow
ServiceInterval:Beforeeachuseordaily
Beforestorage
Grease6ttings,asshowninFigure10through Figure13,every8operatinghours.Greaseallttings immediatelyaftereverywashing.
GreaseType:General-purposegrease
1.Stoptheengineandremovethekey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting.
4.Pumpgreaseintothettingsuntilgreasebeginsto oozeoutofthebearings.
5.Wipeupanyexcessgrease.
Figure11
Figure12
Figure10
9
Figure13
ChangingtheGearLube
ServiceInterval:Every200hours
1.Positionthetractionunitandplowonalevelsurface andlowertheattachmentliftsothattheplowison theground.
2.Stoptheengineandremovethekey.
3.Prepareanappropriatecontainertocatchtheused oilundertheplow .
4.Removethedrainplug(Figure14),allowingtheoil tospilloutintothecontainer.
ServicingtheGearLube
Checkthegearlubricationoillevelinthegearcaseevery 25operatinghoursandchangeitevery200operating hoursoronceayear,whicheveroccursrst.
Gearlubetype:SAE90-140APIserviceGL-4orGL-5
Rellcapacity:3pints.
CheckingtheGearLubeLevel
ServiceInterval:Every25hours
Beforestorage
1.Positionthetractionunitandplowonalevelsurface andlowertheattachmentliftsothattheplowison theground.
2.Stoptheengineandremovethekey.
3.Checktheclearglassgaugeonthesideofthegear case(Figure14).Thegearlubeshouldbeatthelevel ofthereddotinthecenterofthegauge.
4.Ifthegearlubelevelislow,removethellplug (Figure14)andllthecasewithgearlubeuntilitis levelwiththereddotinthegauge.
5.Whennished,replacethedrainplug,ensuringthat itistight.
6.Removethellplug(Figure14)andllthecasewith gearlubeuntilitislevelwiththereddotinthegauge.
7.Replacethellplug.
1.Glassgauge
2.Drainplug
5.Replacethellplug.
Figure14
3.Fillplug
10
ReplacingtheCoulter
Ifthecoulterbecomesexcessivelywornordamaged, replaceit.
1.Backoutthecoulterpinscrewabout0.5inch(1.3 cm),thenstrikeitseveraltimeswithahammerto loosenthepin(Figure15).
Figure15
1.Coulterpin
2.Coulter5.Coulterpinscrew
3.Coulterbracket
4.Washer
Storage
1.Beforelongtermstorage,washtheattachmentwith milddetergentandwatertoremovedirtandgrime.
2.Greasetheplow.
3.Checkgearcaselubrication.
4.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanydamagedorwornpart.
5.Ensurethatallhydrauliccouplersareconnected togethertopreventcontaminationofthehydraulic system.
6.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
7.Storetheattachmentinaclean,drygarageorstorage area.Coverittoprotectitandkeepitclean.
2.Completelyremovethecoulterpinscrew ,washer, coulter,andcoulterpin(Figure15).
3.Putthenewcoulterintothecoulterbracket (Figure15).
4.Slidethecoulterpinthroughthebracketandcoulter andsecureitwiththecoulterpinscrewandwasher (Figure15).
5.Torquethescrewto45ft-lb(61N-m).
11
Troubleshooting
Theplowdoesnotoperate.
Problem
1.Thehydrauliccouplerisnotcompletely connected
2.Ahydrauliccouplerisdamaged.
3.Thereisanobstructioninahydraulic hose.
4.Ahydraulichoseiskinked.4.Replacethekinkedhose
5.Theauxiliaryvalveonthetractionunit isnotopening.
PossibleCauseCorrectiveAction
1.Checkandtightenallcouplers.
2.Checkthecouplersandreplaceany thataredamaged.
3.Findandremovetheobstruction.
5.Repairthevalve.
12
Notes:
13
Notes:
14
Notes:
15
Compact Utility Loader (CUL) Products
The Toro Compact Utility Loader Warranty
A One-Year Limited Warranty
The Toro® Company and its affi liate, Toro Warranty Company, pursuant
Conditions and Products Covered
to an agreement between them, jointly warrant your Toro Compact Utility Loader (CUL) (“Product”) to be free from defects in materials or workman­ship. The following time periods apply from the date the Product is deliv­ered to the original retail purchaser:
The following time periods apply from the date of purchase:
Products Warranty Period
All CUL units and 1 year or 1000 operational attachments hours, whichever occurs rst Kohler Engines 3 years All other Engines 2 years
Where a warrantable condition exists, we will repair the Product at no cost to you including diagnosis, labor, and parts.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or work­manship, follow this procedure:
1. Contact any Authorized Toro CUL Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.Toro.com. You may also call our Toro Customer Care Department toll free at 888-577-7466 (U.S. customers) or 877-484-9255 (Canadian customers).
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.
If for any reason you are dissatisfi ed with the Service Dealer’s analysis or
with the assistance provided, contact us at:
LCB Customer Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 Toll Free: 888-577-7466 (U.S. customers) Toll Free: 877-484-9255 (Canada customers)
Owner Responsibilities
You must maintain your Toro Product by following the maintenance pro­cedures described in the Operator’s Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. Parts sched­uled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.
Not all product failures or malfunctions that occur during the warranty pe­riod are defects in materials or workmanship. This express warranty does not cover the following:
Product failures which result from the use of non-Toro replacement
• parts, or from installation and use of add-on, modied, or unapproved accessories Product failures which result from failure to perform required mainte-
• nance and/or adjustments Product failures which result from operating the Product in an abusive,
• negligent or reckless manner Parts subject to consumption through use unless found to be defec-
• tive. Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to, digging teeth, tines, spark plugs, tires, tracks, lters, chains, etc. Failures caused by outside inuence. Items considered to be outside
• inuence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc. Normal “wear and tear” items. Normal “wear and tear” includes, but is
• not limited to, worn painted surfaces, scratched decals or windows, etc Any component covered by a separate manufacturer’s warranty
• Pickup and delivery charges
Repair by an Authorized Toro CUL Service Dealer is your sole remedy under this warranty. Neither The Toro® Company nor Toro Warranty
Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this war­ranty, including any cost or expense of providing substitute equip­ment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. All implied warran­ties of merchantability and tness for use are limited to the duration of this express warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you specic legal rights, and you
may also have other rights which vary from state to state. Except for the engine warranty coverage and the Emissions warranty refer-
enced below, if applicable, there is no other express warranty. The Emissions Control System on your Product may be covered by a sepa­rate warranty meeting requirements established by the U.S. Environmental Protection Agency (EPA) or the California Air Resources Board (CARB). The hour limitations set forth above do not apply to the Emissions Control System Warranty. Refer to the California Emission Control Warranty State­ment printed in you operator’s manual or contained in the engine manufac­turer’s documentation for details.
Items and Conditions Not Covered
General Conditions
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guaran­tee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
Countries Other than the United States or Canada
Part Number 374-0181 Rev. A
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