Toro 22805, 22806 Operator's Manual

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FormNo.3364-811RevB
AugerHeadandUniversalSwivel AugerHead
forCompactUtilityLoaders
ModelNo.22805—SerialNo.310000001andUp
ModelNo.22806—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
Page 2
ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Shockorexplosionmay occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied linesanddonotdiginmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(forexample,intheUnitedStates, call811forthenationwidemarkingservice).
Introduction
Themachineisahydraulicallypoweredaugerattachment forTorocompactutilityloaders.Itisdesignedtodig verticalholesinearthfortheinstallationofposts,plants, andotherconstructionandlandscapingneeds.Itisnot intendedtodrillholesinpavement,concrete,orice.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.
Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Onaugersandextensions,themodel andserialnumberplateislocatedontheupperportion oftheshaft.Writethenumbersinthespaceprovided.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
StabilityRatings....................................................4
SafetyandInstructionalDecals.............................5
ProductOverview........................................................5
Specications.......................................................5
Operation.....................................................................6
InstallinganAuger...............................................6
DiggingaHole.....................................................7
©2010—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
Page 3
RemovinganAuger..............................................8
Maintenance.................................................................9
RecommendedMaintenanceSchedule(s)..................9
GreasingtheCradleArmPivotPoints...................9
ChangingPlanetaryGearCaseOil........................9
Storage.......................................................................10
Troubleshooting.........................................................11
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand thoseinthetractionunit payattentiontothesafetyalertsymbol,which means safetyinstruction.Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.
Caution
,
W ar ning
DANGER
Contactwithamovingaugercancause entanglement,severewounds,and/ordeath.
Keepallothersatleast10feetawayfromtheauger duringoperation.Also,donotreplacethesupplied boltwhichsecurestheaugertothedriveheadwith alongerboltasthismayincreasethechancefor entanglement.
Operator’ s Man ual
,or
Danger
—personal
.Always
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Shockorexplosionmay occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied linesanddonotdiginmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(forexample,intheUnitedStates, call811forthenationwidemarkingservice).
WARNING
Whentheengineisoff,attachmentsintheraised positioncangraduallylower.Someonenearbymay bepinnedorinjuredbytheattachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyoushut offthetractionunit.
WARNING
Whengoingupordownhill,themachinecould overturniftheheavyendistowardthedownhill side.Someonemaybepinnedorseriouslyinjured bythemachineifitoverturns.
Operateupanddownslopeswiththeheavyend ofthemachineuphill.Anattachedaugerbitwill makethefrontendheavy.
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WARNING
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewith theaugerinstalledonatractionunit,ndthestability ratingforthehillpositionyouwanttotravelinthe appropriatetablebelow ,thenndthedegreeofslope forthesameratingandhillpositionintheStabilityData sectionofthetractionunitOperator’sManual.
WARNING
Stabilitywitha12to30inchAuger
Important:Ifyouhaveatractionunitotherthan
aTXcompactutilityloader,usethecounterweight onthetractionunitwhenusingtheaugerdrive headwithalargeaugerinstalled.Failuretouse thecounterweightwillcausethetractionunitto becomeunstable.
OrientationStabilityRating
FrontUphill
D
RearUphill
Exceedingthemaximumrecommendedslope cancausethetractionunittotip,crushingyouor bystanders.
Donotdrivethetractionunitonaslopesteeper thanthemaximumrecommendedslope,as determinedinthefollowingtablesandthetraction
Operator’ s Man ual
unit
.
D
SideUphill
C
StabilityWithoutanAugerorwithan AugerSmallerthan12inches
Important:Ifyouhaveatractionunitother
thanaTXcompactutilityloader,donotusethe counterweightonthetractionunitwhenusing theaugerdriveheadwithoutanaugerorwith anaugersmallerthan12inches.Ifyouusethe counterweight,thetractionunitwillbelessstable inthefrontandsideuphillpositions.
OrientationStabilityRating
FrontUphill
D
RearUphill
C
SideUphill
B
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SafetyandInstructional
ProductOverview
Decals
Safetydecalsandinstructionsareeasily visibletotheoperatorandarelocated nearanyareaofpotentialdanger. Replaceanydecalthatisdamagedor lost.
Figure3
1.Hoseguide
2.Mountingplate5.Drivehead
3.Motor
4.Cradlearm
6.Driveshaft
105-0326
1.Warning—readtheOperator’sManual.
2.Entanglementhazard,auger—keepbystandersasafe distancefromtheauger.
3.Explosionand/orelectricshockhazard—donotdiginareas withburiedgasorpowerlines.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22805
Width Length Height Weight
Model22806
Width Length Height Weight
24.3inches(62cm)
15.8inches(40cm)
23.3inches(59cm) 182lb(83Kg)
24.3inches(62cm)
16.5inches(42cm)
23.4inches(59cm) 196lb(89Kg)
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Operation
RefertoyourtractionunitOperator’sManualformore informationoninstallingandremovingattachments onyourtractionunit.
Note:Alwaysusethetractionunittoliftandmovethe attachment.Tomoveanaugerwithoutthedrivehead, slingastrapovereachendoftheaugerandhoistitto thedesiredlocation.
InstallinganAuger
WARNING
Theaugerheadswingsfreelyinthecradlearms. Yourhandsorngerscouldgetpinchedand severelyinjuredoramputatediftheyarecaught betweenthecradlearmsandtheswingingdrive head.
Lightlysecuretheboltwithaangenut(1/2inch) (Figure5).
Keepyourhandsandngersawayfromthecradle arms.
1.Ifyouareinstallinganaugeronmodel22806drive head,positionthedriveheadvertically,slideabolt (1/2x2-1/2inches)intotheholesinthefront cradlearms,andsecureitlightlywithaangenut (1/2inch)(
1.Drivehead(frontview)
2.Bolt
Figure4).
Figure4
3.Frontcradlearm
2.Raisetheloaderarmssothedriveheadclearsthe ground.
Figure5
1.Drivehead
2.Cradlearm
3.Boltandangenut
5.Ifusinganextensionwiththeauger,insertthe endoftheextensionintotheendoftheaugerand securetheaugertotheextensionwithabolt(7/8x 4-1/2inch)andnut(7/8inch)(
Figure6
1.Extension
2.Augershaft4.Nut,7/8inch
3.Bolt,7/8x4-1/2inch
Figure6).
6.Starttheengine.
7.Maneuverthedriveshaftintotheendoftheauger shaftorextension(ifapplicable)(Figure7).
3.Stoptheengine.
4.Manuallyrotatetheaugerdriveheadup,until youcanslideabolt(1/2x2-1/2inches)intothe holeinthecradlearm,securingthedrivehead.
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Figure7
1.Drivehead
2.Augershaft
8.Stoptheengine.
9.Securetheaugertothedriveheadwithabolt(7/8x 4-1/2inch)andnut(7/8inch)(Figure8).
DiggingaHole
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Shockorexplosionmay occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied linesanddonotdiginmarkedareas.Contactyour localmarkingserviceorutilitycompanytohave thepropertymarked(forexample,intheUnited States,call811forthenationwidemarkingservice).
Important:Beforedigging,ensurethatthe groundisfreeofanytrashordebris.
Important:Donotusetheaugerunlesstheauger pointandteethareintactandingoodcondition.
1.Lowertheaugertothesoilatthesiteofthe proposedhole.
Figure8
1.Bolt,7/8x4-1/2inches3.Bolt(s)andnut(s)
2.Nut,7/8inch
10.Removetheboltsandnutsfromthecradlearms thatwereinstalledinsteps1(ifapplicable)and4 (Figure8).
11.Starttheengine.
12.Raisetheaugerfreeoftheground(Figure9).
2.MovethethrottlelevertotheFastposition.
3.Ifyourtractionunithasaspeedselectorlever,move ittotheSlowposition.
4.Ifyourtractionunithasaowdividercontrol, moveittothe10:00o’clockposition.
5.Pulltheauxiliaryhydraulicslevertotheoperator griporreferencebartobegindigging.
6.Lowertheaugerslowlyasthesoilisloosened.As youdigdeeper,movethetractionunitbackward orforwardasrequiredtokeeptheaugervertical
Figure10).
(
Figure10
Figure9
13.Whentheaugerisvertical,tilttheattachment platerearward,untilthedriveheadcontactsthe attachmentplatetostabilizetheaugerandkeepit fromswingingfreely(Figure9).
7.Whentheaugerbecomesfullofsoil,disengagethe augerdriveandlifttheaugerfromthehole.Engage theaugerdrivetospinoffthesoil,thenresume digging.
Note:Switchingtheauxiliaryhydraulicslever rapidlyfromforwardtoreversewillhelptoshake offthesoil.
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DANGER
Ifyouareusingmodel22806,excessivedownward forcemaycausethebittowobbleuncontrollably whichcouldtipthetractionunit.Y ouorbystanders couldbepinedorseriouslyinjured.
Whenusingmodel22806,donotuseexcessive downwardpressureonthebit.Allowthebittopull itselfintothesoil.
RemovinganAuger
1.Raisetheloaderarmssotheaugercomesoutof thehole.
Note:Ifyouhavea24inchextensioninstalled betweenthedriveheadandtheauger,itmaybe necessarytoraisetheaugerashighaspossibleand thenmovethetractionunitbackwardtopullthe augertherestofthewayoutofthehole.
2.Settheaugerdowninitsstoragelocation.
3.Whileloweringthearms,driveslowlybackwards untiltheaugerishorizontal.
4.Stoptheengine.
5.Removetheboltandnutsecuringthedriveheadto theaugerorextension.
6.Starttheengineandbackthetractionunitaway fromtheauger.
7.Ifyouusedanextension,removetheboltandnut securingitandpullitoffoftheauger.
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Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst50hours
Beforeeachuseordaily
Every1,000hours
Beforestorage
MaintenanceProcedure
•Changetheplanetarygearcaseoil.
•Greasethecradlearmpivotpoints.(Greaseallttingsimmediatelyafterevery washing.)
•Checktheaugerteethandreplacethemiftheyaredamagedorworn.
•Changetheplanetarygearcaseoil.
•Checktheaugerteethandreplacethemiftheyaredamagedorworn.
•Paintchippedsurfaces.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldstarttheengine.Accidentalstartingofthe enginecouldseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
GreasingtheCradleArmPivot Points
ServiceInterval:Beforeeachuseordaily(Grease
allttingsimmediatelyafterevery washing.)
GreaseType:General-purposegrease
1.Stoptheengineandremovethekey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting.
4.Pumpgreaseintothettingsuntilgreasebeginsto oozeoutofthebearings.
5.Wipeupanyexcessgrease.
ChangingPlanetaryGearCase Oil
ServiceInterval:Aftertherst50hours
Every1,000hours
Theplanetarygearcaserequires0.85pintsofamild, extremepressurelubricant,ratedAPI-GL-5,number 80or90.
1.Supportthedriveheadoveranoilpan(Figure11).
Figure11
1.Planetarygearcase3.Motor
2.Bolts
2.Removethe4boltssecuringthemotorandremove themotor,allowingalloftheoiltodrainintothepan.
3.Whentheoiliscompletelydrained,turnthedrive headsothattheopeningisfacingtheup.
4.Add0.85pintsofamild,extremepressurelubricant, ratedAPI-GL-5,number80or90.
5.Replacethemotorandsecureitwiththefourbolts removedpreviously.Torquetheboltsto105ft-lb (142N-m)
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Storage
1.Beforelongtermstorage,washtheattachmentwith milddetergentandwatertoremovedirtandgrime.
2.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanydamagedorwornpart.
3.Ensurethatallhydrauliccouplersareconnected togethertopreventcontaminationofthehydraulic system.
4.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
5.Storetheattachmentinaclean,drygarageorstorage area.Coverittoprotectitandkeepitclean.
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Troubleshooting
Thedriveheaddoesnotoperate.
Problem
1.Hydrauliccouplernotcompletely connected
2.Defectivehydrauliccoupler2.Checkcouplersandreplaceanythat
3.Anobstructioninahydraulichose3.Findandremovetheobstruction.
4.Kinkedhydraulichose4.Replacethekinkedhose
5.Contaminationinthegearbox5.Refertoyourauthorizedservicedealer.
PossibleCauseCorrectiveAction
1.Checkandtightenallcouplers.
aredefective.
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ToroCompactUtilityEquipmentWarranty
AOne-YearLimitedWarranty
CUEProducts
ConditionsandProductsCovered
TheT oro®Companyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourToroCompactUtility Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
Loaders,TrenchersandAttachments1yearor1000operating
hours,whicheveroccursrst
KohlerEngines3years AllotherEngines2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE) ServiceDealertoarrangeserviceattheirdealership.Tolocatea dealerconvenienttoyou,accessourwebsiteatwww.Toro.com. YoumayalsocallourToroCustomerCareDepartmenttollfree at888-865-5676(U.S.customers)or888-865-5691(Canadian customers).
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
LCBCustomerCareDepartment ToroWarrantyCompany 811 1L yndaleAvenueSouth Bloomington,MN55420-1 196 TollFree:888-865-5676(U.S.customers) TollFree:888-865-5691(Canadacustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories
Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto,diggingteeth, tines,sparkplugs,tires,tracks,lters,chains,etc.
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather ,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.
Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows, etc.
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service Dealerisyoursoleremedyunderthiswarranty.
NeitherTheToro®CompanynorT oroWarrantyCompanyisliable forindirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty .Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty .Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). ThehourlimitationssetforthabovedonotapplytotheEmissions ControlSystemWarranty.RefertotheCaliforniaEmissionControl WarrantyStatementsuppliedwithyourProductorcontainedintheengine manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
374-0261RevA
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