Toro 22801 Operator's Manual

FORM NO. 3323–198
Universal
Swivel Auger
Sitework Systems Attachment
Model No. 22801 – 990001 & Up
Operator’s Manual
English (CE)
Contents
Introduction
Page
Introduction 2. Safety 3
Safety Decals3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 4
Stability Ratings5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6
Loose/Separate/Optional Parts6. . . . . . . . . . . . . . . .
Installing the Drive Head on the T
Connecting the Hydraulic Hoses7. . . . . . . . . . . . . .
Installing an Auger onto the Drive Head Removing an Auger/Extension from the
Drive Head8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Drive Head from the T
Operation 9
Digging a Hole9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 10
Service Interval Chart10. . . . . . . . . . . . . . . . . . . . . .
Checking Planetary Gear Case Oil10. . . . . . . . . . . . .
Changing Planetary Gear Case Oil11. . . . . . . . . . . .
Storage 11
Troubleshooting 11
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
raction Unit6. . .
. . . . . . . .
raction Unit
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W
e want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. Y number on a plate located on the auger drive head. On augers and extensions, the model and serial number plate is located on the upper portion of the shaft.
7
For your convenience, write the product model and serial numbers in the space below
9
The hazards and has special safety messages that help you and others avoid personal injury W
ARNING and CAUTION are signal words used to identify the level of hazard. However hazard, be extremely careful.
, always know the model and serial numbers of
ou will find the model and serial
.
Model No:
Serial No.
warning system in this manual identifies potential
, even death. DANGER,
, regardless of the
8111 Lyndale Ave. South Bloomington, MN 55420–1196
DANGER
serious injury or death if the recommended precautions are not followed.
WARNING
or death if the recommended precautions are not followed.
CAUTION
moderate injury if the recommended precautions are not followed.
wo other words are also used to highlight information.
T “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
2
signals an extreme hazard that will cause
signals a hazard that may cause serious injury
signals a hazard that may cause minor or
All Rights Reserved
Printed in the USA
Safety
Impr
oper use or maintenance by the operator or owner
can r
esult in injury comply with these safety instructions and those in the traction unit operator’s manual. Always pay attention to the safety alert W
ARNING, or DANGER—“personal safety instruction.” Failur may r
esult in personal injury or death.
POTENTIAL HAZARD
Contact with a moving auger can cause entanglement, sever
WHA
T CAN HAPPEN
Entangled arms and legs may be cut off or br
oken. Death may r
HOW T
O AVOID THE HAZARD Keep all others at least 10 feet away fr auger during operation. Also, do not r the supplied bolt which secur drive head with a longer bolt as this may incr
ease the chance for entanglement.
. T
o r
educe the potential for injury
symbol, which means CAUTION,
e to comply with the instruction
DANGER
e wounds, and/or death.
esult.
om the
eplace
es the auger to the
WARNING
,
POTENTIAL HAZARD
When the engine is off, attachments in the raised position can gradually lower
WHA
T CAN HAPPEN
Someone nearby may be pinned or injur the attachment as it lowers.
HOW T
Safety
O AVOID THE HAZARD Always lower the attachment lift each time you shut off the traction unit.
Decals
1
2
#
3
99–9942
.
5
4
7
ed by
6
DANGER
POTENTIAL HAZARD
Ther
WHA
HOW T
e may be buried power
telephone lines in the work ar
T CAN HAPPEN
Shock or explosion may occur
O AVOID THE HAZARD Have the pr buried lines and do not dig in marked ar
operty or work ar
, gas, and/or
ea.
.
ea marked for
eas.
WARNING
POTENTIAL HAZARD
When going up or down hill, the machine could overturn if the heavy end is toward the downhill side.
WHA
T CAN HAPPEN
Someone may be pinned or seriously injured by the machine if it overturns.
HOW T
O AVOID THE HAZARD Operate up and down slopes with the heavy end of the machine uphill. An attached auger bit will make the fr
ont end heavy
.
1. Safety
2.
3.
4.
alert symbol Read operator’s manual Full body entanglement Stay away from rotating
shafts and augers
Figure 1
5.
Explosion hazard
6.
Electric shock hazard
7.
Do not dig in areas with buried gas or power lines
3
Specifications
Note:
Specifications and design are subject to change without notice.
Width 25 Length Height W
eight (without auger) Maximum auger diameter Motor
Displacement Rated pressure
Flow range Drive ratio Output shaft diameter Bit speed Torque
18 inches (46 cm) 21 inches (53 cm) 217 lbs (99 Kg) 15 inches (38 cm)
8.0 in3/rev (130 cm3/rev) 3000 psi continuous (21 0–20 gpm (38–76 Lpm)
3.75:1
2.56 inches (6.5 cm) 80 rpm at 1 1060 ft.⋅lb (1437 Nm) at 1
3000 psi (21
inches (64 cm)
1 gpm (60 Lpm), 95% ef
1 Kg/cm2)
1 Kg/cm2)
ficiency
1 gpm (60 Lpm),
4
Stability
To
determine the degree of slope you can traverse with the auger installed on a traction unit, find the stability rating for the hill position you want to travel in the appropriate table below position in the Stability Data section of the traction unit operator’s manual.
Note:
The auger drive head, with an auger smaller than 15 inches, is rated for use without the counterweight. If you use the counterweight, the traction unit will be less stable in the front and side uphill positions. Do not use augers over 15 inches in diameter, because they may cause instability and the drive head does not produce enough torque to safely turn them in the soil.
Ratings
, then find the degree of slope for the same rating and hill
WARNING
POTENTIAL HAZARD
Exceeding the maximum slope can cause the traction unit to tip.
WHA
T CAN HAPPEN
If the traction unit tips, you or bystanders could be crushed.
HOW T
O AVOID THE HAZARD
Do not drive the traction unit on a slope steeper than the maximum slope.
Stability With a 15 inch Auger
Orientation
Front Uphill
Stability Rating
D
Rear Uphill
D
Side Uphill
C
Stability With Augers Less Than 15 Inches in Diameter
Augers
smaller than 15 inches in diameter will have stabilities between the stability of the drive head alone and the drive head with the 15 inch auger
.
Stability Without an Auger
Orientation
Front Uphill
Rear Uphill
Side Uphill
Stability Rating
D C
B
5
Installation
Loose/Separate/Optional
DESCRIPTION QTY. USE
Auger
drive head
Auger (sold separately) Bolt, 7/8”–9 x 4–1/2” Nut, 7/8”–9 Bolt, 5/8”–1 Nut, 5/8”–1
Auger extensions (sold separately)
Installing the T
IMPORTANT: plates ar
Note:
Always use the traction unit to lift and move the drive head. T sling a strap over each end of the auger and hoist it to the desired location.
1.
Ensure that the drive head is positioned on a level surface with enough space behind it to accommodate the traction unit.
1 x 3–1/2”
1
the Drive Head on
raction Unit
Befor
e installing, ensur
e fr
ee of any dirt or debris.
o move an auger without the drive head,
Parts
e that the mount
1 1
1 1 4 4
1
Install on traction unit
Install auger on drive head
Install between drive head and auger
2
Figure
1. Mount
plate
2
2.
Receiver plate
1
m–4055
2.
Move the pump control lever to the slow (turtle) position the start the engine.
3.
Slowly push the attachment tilt lever forward to tilt the mount plate forward.
4.
Position the mount plate into the upper lip of the receiver plate on the drive head (Fig. 2).
5. Raise
IMPORTANT to clear the gr tilted all the way back.
6.
7.
the loader arms while tilting back the mount
plate at the same time.
: The drive head should be raised enough
ound and the mount plate should be
Stop the engine. Engage the quick attach pins (Fig. 3).
6
5.
Slide the collar back on the hydraulic coupler and
1
connect the attachment couplers to the traction unit couplers.
Confirm that the connection is secure by pulling on the
6.
hoses.
1. Quick
attach pins (shown in engaged position)
Connecting
Figure
the Hydraulic
3
Hoses
WARNING
POTENTIAL
Hydraulic fluid escaping under pressure
can penetrate skin and cause injury.
WHAT
Fluid accidentally injected into the skin
must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
HAZARD
CAN HAPPEN
m–4056
Installing
an Auger onto the
Drive Head
WARNING
POTENTIAL
The auger head swings fr arms.
WHA
T CAN HAPPEN
Hands or fingers could get pinched and sever injur between the cradle arms and the swinging drive head.
HOW T
Keep hands and fingers away fr arms.
1.
Raise the loader arms so the drive head clears the ground.
Stop the engine.
2.
3. W
ith the drive head in a vertical position, slide two 5/8”–1 the front and back cradle arms and drive head (Fig. 5).
HAZARD
eely in the cradle
ed or amputated if they ar
O AVOID THE HAZARD
1 x 3–1/2” bolts into the notches and holes in
e caught
om the cradle
ely
HOW TO AVOID THE HAZARD
Keep body and hands away from pin hole
leaks or nozzles that eject high pressure hydraulic fluid.
Use cardboard or paper to find hydraulic
leaks, never use your hands.
1. Stop
2.
IMPORTANT cleaned fr connections.
3.
4.
the engine.
Move the auxiliary hydraulic lever forward, backward, and back to neutral position to relieve hydraulic pressure at the hydraulic couplers.
: Ensur
om hydraulic connections befor
Remove the protective covers from the hydraulic couplers on the traction unit.
Connect the covers together to prevent contamination during operation.
e that all for
eign matter is
e making
2
Figure
1. Drive
2.
4. Lightly
5.
head (front view)
Front cradle arm
secure each bolt with a 5/8”–1
Manually rotate the auger drive head up and slide two 5/8”–1
1 x 3–1/2” bolts through the holes in the left and
right cradle arms (Fig. 5).
4
3.
3
Bolt (5/8”–1
1 nut.
1
1 x 3–1/2”)
m–4467
7
12.
3
Remove the bolts and nuts from the cradle arms that were installed in step 3 and 5 (Fig. 8).
2
Figure
1. Drive
2.
6. Lightly
7.
head (right side
view) Right cradle arm
secure each bolt with a 5/8”–1
If using an extension with the auger
5
3.
Bolts (5/8”–11 x 3–1/2”) and nuts (5/8”–1
1 nut.
, insert the end of the extension into the end of the auger and secure the auger to the drive head with the 7/8”–9 x 4–1/2” bolt and 7/8”–1
1 nut (Fig. 6).
3
1
1
3
1
1)
m–4462
Figure
1. Bolt
(7/8”–9 x 4–1/2”)
2.
Nut (7/8”–9)
13.Start
14.
15.
the engine. Raise the auger free of the ground (Fig. 9). When the auger is vertical, tilt the attachment plate
8
3.
Bolts (5/8”–11 x 3–1/2”) and nuts (5/8”–1
2
m–4464
1)
rearward, until the drive head contacts the attachment plate to stabilize the auger and keep it from swinging freely (Fig. 9).
4
Figure
1. Extension
2. Auger
8. Start
9.
shaft
the engine.
Maneuver the drive shaft into the end of the auger
2
6
3.
Bolt (7/8”–9 x 4–1/2”)
4.
Nut (7/8”–9)
shaft or extension (if applicable) (Fig. 7).
1
1. Drive
10.Stop
11.
head
the engine.
Secure the auger to the drive head with the 7/8”–9 x 4–1/2” bolt and 7/8”–1
2
Figure
7
2.
1 nut (Fig. 8).
Auger shaft
m–3971
m–4463
m–4465
Removing
Figure
an Auger/Extension
9
from the Drive Head
1. Raise
Note:
the drive head and the auger the auger as high as possible and then move the traction unit backward to pull the auger the rest of the way out of the hole.
2.
the loader arms so the auger comes out of the
hole.
If you have a 24 inch extension installed between
, it may be necessary to raise
Set the auger down in its storage location.
8
3.
While lowering the arms, drive slowly backwards until the auger is horizontal.
4.
Stop the engine.
5.
Remove the bolt and nut securing the drive head to the auger or extension.
6.
Start the engine and back the traction unit away from the auger
If an extension was used, remove the bolt securing it
7.
and pull it of
Removing the T
1. Start
or onto a trailer Stop the engine.
2.
3.
Disengage the quick attach pins by turning them to the outside.
Move the auxiliary hydraulic lever forward, backward,
4.
and back to neutral position to relieve hydraulic pressure at the hydraulic couplers.
.
f of the auger
.
the Drive Head from
raction Unit
the engine and lower the drive head to the ground
.
IMPORTANT is fr
ee of any trash or debris.
IMPORTANT and teeth ar
1.
Lower the auger to the soil at the site of the proposed hole.
Move the throttle lever to fast (rabbit), the pump
2.
selector lever to slow (turtle), and the flow divider control dial to the 10:00 o’clock position.
3.
Pull the auxiliary hydraulics lever backward to begin drilling.
Lower the auger slowly as the soil is loosened. As you
4.
dig deeper right, or left as required to keep the hole vertical (Fig. 10).
: Befor
e digging, ensur
: Only use the auger if the auger point
e intact and in good condition.
, move the traction unit backward, forward,
e that the gr
ound
5.
Slide the collars back on the hydraulic couplers and disconnect them.
IMPORTANT to pr
event hydraulic system contamination during
storage.
Install the protective covers onto the hydraulic
6.
couplers on the traction unit.
7.
Start the engine, tilt the mount plate forward, and back the traction unit away from the drive head.
: Connect the attachment hoses together
Operation
Digging
POTENTIAL
Ther
telephone lines in the work ar
WHA
Shock or explosion may occur
HOW T
Have the pr buried lines and do not dig in marked ar
a Hole
DANGER
HAZARD
e may be buried power
T CAN HAPPEN
O AVOID THE HAZARD
operty or work ar
, gas, and/or
ea.
.
ea marked for
eas.
Figure
5. When
Note:
to shake of
the auger becomes full of soil, disengage the auger drive and lift the auger from the hole. Engage the auger drive to spin of digging.
Switching rapidly from forward to reverse will help
f the soil.
10
f the soil, then resume
DANGER
POTENTIAL HAZARD
Excessive downward for wobble uncontr
WHA
T CAN HAPPEN
The machine may become unstable and tip over
, crushing you or others.
HOW T
O AVOID THE HAZARD Do not use excessive downward pr bit. Allow the bit to pull itself into the soil.
ollably.
ce may cause the bit to
essur
m–4466
e on the
9
Maintenance
Service
Service
Auger teeth–inspect Planetary gear case oil–check
Planetary gear case oil–change Chipped surfaces—paint
Interval Chart
Operation
POTENTIAL
If you leave the key in the ignition switch, someone could start the engine.
WHA
T CAN HAPPEN
Accidental starting of the engine could seriously injur
HOW T
Remove the key fr
HAZARD
O AVOID THE HAZARD
Each
Use25Hours50Hours
X X
CAUTION
om the ignition switch befor
1000
Hours
X
X
e you or other bystanders.
e you do any maintenance.
Storage
Service
X
Notes
Replace if damaged
or worn
Checking
Planetary Gear Case
Oil
Check
the oil level in the planetary gear case every 25
hours and top of
Place the auger drive head on the ground so that the
1.
drive shaft is parallel with the ground.
2.
Rotate the drive head so that the oil drain plug is located on top and the breather plug is on the bottom (Fig. 1
Remove the oil drain plug (Fig. 1
3.
Rotate the auger drive head so that the drain opening is
4.
at the 2 o’clock position (Fig 1 begin to come out of the opening.
f the oil if necessary
1).
.
1)
1). Oil should just
1
2
Figure 11
1. Drain
5. If
6.
plug
no oil comes out of the opening, add oil (a mild,
extreme pressure lubricant API–GL–5, number 80 or
90) until the oil starts to run out when the drain hole is at the 2 o’clock position.
Replace the drain plug.
2.
Breather plug
m–4054
10
Changing
Planetary Gear Case
Oil
Change every 1000 hours thereafter requires 2 pints of a mild, extreme pressure lubricant, rated API–GL–5, number 80 or 90.
1.
2.
3.
4.
the oil after the first 50 hours of operation and
. The planetary gear case
Support the drive head over an oil pan so that the oil drain plug (Fig. 1 facing the oil pan.
Remove the oil drain plug to drain the oil. When the oil is completely drained, turn the drive
head so that the oil drain opening is on the top of the drive head, facing the up.
Add 2 pints of a mild, extreme pressure lubricant, rated API–GL–5, number 80 or 90.
1) is on the bottom of the drive head,
Troubleshooting
5.
Replace the drain plug.
Storage
1.
Before long term storage, wash the attachment with mild deter
Check and tighten all bolts, nuts, and screws. Repair or
2.
replace any damaged or worn part.
3.
Ensure that all hydraulic couplers are connected together to prevent contamination of the hydraulic system.
Paint all scratched or bare metal surfaces. Paint is
4.
available from your Authorized Service Dealer Store the attachment in a clean, dry garage or storage
5.
area. Cover it to protect it and keep it clean.
gent and water
.
.
PROBLEM POSSIBLE
Drive head does not operate.
CAUSES
1.
Hydraulic coupler not completely connected
2.
Damaged hydraulic coupler
3.
An obstruction in a hydraulic hose
4.
Kinked hydraulic hose
5.
Contamination in the gearbox
CORRECTIVE ACTION
1.
Check and tighten all couplers.
2.
Check couplers and replace any that are damaged.
3.
Find and remove the obstruction.
4.
Replace the kinked hose
5.
Refer to your authorized service dealer
.
11
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