Toro 22618, 22618HD Operator's Manual

FormNo.3421-305RevA
LogSplitter
ModelNo.22618—SerialNo.402000000andUp ModelNo.22618HD—SerialNo.402000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3421-305*A
WARNING
registeryourproduct.
accessoryinformation,helpndingadealer,orto
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
TheDOTtireinformationislocatedonthesideof eachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings;refertoSpecications(page7)to ensurethatthetiresonyourmachinemeetorexceed theweightrequirementsofyourmachine.
Introduction
Thismachineisdesignedtosplitwoodlogscuttoa sizetotwithinthemachinesplittingwedgeopening. Itcanoperateinthehorizontalorverticalposition.It isnotintendedtosplitrock,metal,oranymaterials otherthanwood.Thelogsplittercanbetowedbehind avehicleequippedwithanappropriateballhitch.
g243187
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials,
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................6
Controls.............................................................6
EngineControls..............................................6
Specications....................................................7
BeforeOperation...................................................8
BeforeOperationSafety.....................................8
AddingFuel........................................................8
PreparingtoUsetheMachine.............................9
DuringOperation.................................................10
DuringOperationSafety...................................10
StartingtheEngine............................................11
ShuttingofftheEngine.......................................11
ChangingtheRailPosition.................................11
SplittingaLog...................................................12
AfterOperation....................................................13
AfterOperationSafety......................................13
TowingSafety...................................................13
TowingtheMachine..........................................14
Maintenance...........................................................17
RecommendedMaintenanceSchedule(s)...........17
Pre-MaintenanceProcedures..............................18
MaintenanceSafety..........................................18
DisconnectingtheSpark-plugWire...................18
Lubrication..........................................................19
GreasingtheRail..............................................19
GreasingtheWheelBearings...........................19
EngineMaintenance...........................................20
EngineSafety...................................................20
ServicingtheAirCleaner..................................20
ServicingtheEngineOil....................................21
ServicingtheSparkPlug...................................23
FuelSystemMaintenance...................................24
CleaningtheFuel-SedimentCup......................24
DriveSystemMaintenance..................................25
CheckingtheTirePressure...............................25
CheckingtheWheelLugNuts...........................25
HydraulicSystemMaintenance...........................26
HydraulicSystemSafety...................................26
HydraulicFluidSpecications...........................26
CheckingtheHydraulic-FluidLevel...................26
ReplacingtheHydraulicFilter...........................27
ReplacingtheHydraulicFluid...........................27
Storage...................................................................28
StorageSafety..................................................28
Storage.............................................................28
Troubleshooting......................................................29
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alert symbol Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.
,whichmeans:Caution,Warning,or

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersandpetsasafedistanceawayfrom themachine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
120-0625
1.Pinchpoint,hand—keephandsaway.
130-8322
decal120-0625
decal137-0555
137-0555
1.Cuttinghazard—keepawayfrommovingparts.
decal130-8322
1.Useonlyfuelwithan alcoholcontentbyvolume under10%.
3.Donotusefuelwithan alcoholcontentbyvolume greaterthan10%.
2.ReadtheOperator's Manualformore informationonfuel.
133-8056
137-0554
1.Warning—donotexceed88km/h(55mph)when transportingthemachine.
decal137-0564
137-0564
1.Warning—readtheOperator’sManual;keepawayfromthe machinewhileinoperation.
decal133-8056
decal137-0587
137-0587
decal137-0554
1.1)Starttheengine;2) Movetheleverforwardto splitthelog;3)Movethe leverbackwardtoreturn thesplittingwedge.
2.Cuttinghazard—keep handsoffofthelog.
4
decal137-0588
137-0588
1.Warning—readthe Operator’sManual.
2.Toraisetherail,1) Removethelockpin;2) Raisetherail;3)Turnthe locklever.
3.Tolowertherail,1)Turn thelocklever;2)Lower therail;3)Insertthelock pin.
decal137-0551
137-0551
1.Warning—readtheOperator’sManual.4.Cuttinghazard—keepawayfrommovingparts.
2.Thrownoryingobjectshazard—weareyeprotection.5.Thrownobjecthazard—keepbystandersawayfromthe machine.
3.Warning—wearprotectivegloves.
5
ProductOverview
Figure3
1.Endplate6.Raillockingpin
2.Spittingwedge7.Hydrauliclter
3.Jacklift
4.Hitchreceiver
5.Safetychains
8.Hydraulicreservoir
9.Controllever
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.

EngineControls

g205930
g019744
Figure4
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve
3.Chokelever7.Oil-drainplug
4.Throttlelever
6.Oildipstick
8.ON/OFFswitch
FuelValve
Thefuelvalve(Figure4)islocatedunderneaththe chokelever.Movetheleverforthefuelvalvetothe ONpositionbeforeattemptingtostarttheengine. Whenyouhavenishedusingthemachine,shutoff theengineandmovethefuel-valvelevertotheOFF position.
ChokeLever
Usethechokelever(Figure4)tostartacoldengine. Beforepullingtherecoil-starthandle,movethechoke levertotheCLOSEDposition.Oncetheengineis running,movethechokelevertotheOPENposition. Donotusethechokeiftheengineisalreadywarmed uporiftheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure4)controlsthespeed(rpm) oftheengine.Itislocatednexttothechokelever.
EngineON/OFFSwitch
TheON/OFFswitchislocatedonthefrontofthe engine.
6
RotateittotheONpositiontostartandrunthe
engine.
RotateittotheOFFpositiontoshutofftheengine.
Figure5
1.Offposition2.Onposition
Recoil-StartHandle
Tostarttheengine,pulltherecoil-starthandle(Figure
4)quicklytoturntheengineover.Theenginecontrols
describedabovemustallbesetcorrectlyforthe enginetostart.
WedgeControlLever
Thewedgecontrolleveractuatesthehydraulicvalve thatmovesthesplittingwedgeforwardandreverse duringthelogsplittingprocess.
Holdthecontrollevertowardtheendplateto
movethesplittingwedgeforward.
Releasethecontrollevertostopthesplitting
wedgemovement.
Movethecontrollevertothereversepositionto
retractthesplittingwedge.Movingtheleverto thefullreversepositionautomaticallyretractsthe
g021103
splittingwedgealltheway.
1.Movethewedgeforward.
2.Controllever(neutral position)
Specications
Length
Width
Height
Weight
Maximumlogopening
Hitchreceiver
g206049
Figure6
3.Movethewedgerearward.
246cm(97inches)
130cm(51inches)
115cm(46inches)
412kg(909lb)
63cm(25inches)
5cm(2inches)
7
Operation
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandenginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersontheground,awayfromyourvehicle beforelling.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyspilledfuel.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelisatthebottomofthe llernecktube..
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

AddingFuel

FuelRecommendations

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Important:T oreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfuel lessthan30daysold;runthemachinedrybefore storingitformorethan30days.
Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizers withanalcoholbasesuchasethanol,methanol, orisopropanol.
8

FillingtheFuelTank

FuelTankCapacity:1.1L(1.2USqt)
1.Parkthemachineonalevelsurface,shutoffthe engine,andallowtheenginetocool.
2.Cleanaroundthefuelcapandremoveit(Figure
7).
Figure7
3.Addfueltothefueltankuntilthelevelisatthe maximumfuellevel(Figure8).
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank completelyfull.
g020679
Figure8
g019745
1.Maximumfuellevel
4.Installthefuelcapsecurely(Figure7).
5.Wipeupanyspilledfuel.

PreparingtoUsethe Machine

1.Parkthemachineonalevelsurfaceand disconnectthemachinefromthetowvehicle.
2.Chockthefrontandbackofthetirestoprevent themachinefrommoving.
3.Ensurethatallguardsareinplaceandingood condition.
4.Ensurethattheworkareaisfreeofwoodand debris.
5.Performalldailymaintenanceprocedures describedinMaintenance(page17).
9
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;handprotection;longpants; slip-resistant,substantialfootwear;andhearing protection.Tiebacklonghairanddonotwear looseclothingorloosejewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Beforeyoustarttheengine,ensurethatthe
machineissecurefrommovement,therailis lockedinthehorizontalorverticalposition,and youareintheoperatingposition.
Alwaysoperatethemachinefromtheoperator
zonespeciedinSplittingaLog(page12).Keep theoperator’sareaandadjacentareasclearfor safe,securefooting.

SplittingSafety

Placeyourhandsonthesidesofthelog,notonthe
ends.Neverplaceyourhandsoranypartofyour bodybetweenalogandanypartofthemachine.
Donotstraddleorreachacrossthelog-splitting
areawhenoperatingthemachine.
Useyouronlyhandtopushthecontrollever
forward(towardthelog).Ifthelogmovesbefore thesplittingwedgecontactsit,donottouchthe splittingwedgewhileinmotion.Releasethe controllever,thenpositionthelog.
Operatethemachineonlyfromtheoperating
positionbythecontrollever.
Only1adultshouldstabilizethelogandoperate
thecontrolhandletoensurefullcontroloverthe logandsplittingwedge.
Neverattempttosplitmorethan1logatatime.
Keeptheworkareaclean;removesplitlogsfrom
aroundthemachinesothatyoudonotslipon them.
Logsshouldbecutwithendsassquareas
possiblepriortosplitting.Forlogsthatarenotcut square,theleast-squareendandlongestportion ofthelogshouldbeplacedtowardthesplitting wedgeandthesquareendplacedtowardtheend plate.
Keepyourhandsandfeetawayfrommovingparts.
Keepclearofthesplittingwedgeatalltimes.
Ifahelperisassistinginloadinglogs,never
activatethecontrolsuntilthehelperisatleast3m (10ft)awayfromthemachine.
Stopthemachine,shutofftheengine,waitfor
allmovingpartstostop,andinspectthesplitting wedgeafterstrikinganobjectorifthereisan abnormalvibrationinthemachine.Makeall necessaryrepairsbeforeresumingoperation.
Neverrunanengineinanareawhereexhaust
gassesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
–Fullyretractthesplittingwedge.
–Shutofftheengine.
–Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Useaccessories,attachments,andreplacement
partsapprovedbyTheT oro®Companyonly.
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