Toro 22600 Operator's Manual

FormNo.3386-286RevA
G025787
SGR-6StumpGrinder
ModelNo.22600—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3386-286*A
WARNING
G025788
Introduction
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Shockorexplosionmay occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied linesanddonotdiginmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(forexample,intheUnitedStates, call811forthenationwidemarkingservice).
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
Thismachineisdesignedtogrindandremovetreestumps andsurfaceroots.Itisnotintendedtocutrockoranyother materialotherthanwoodandthesoilaroundastump.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1illustratesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
issuppliedfor
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Safety
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
ProductOverview..........................................................6
Controls................................................................6
Specications.........................................................7
Attachments/Accessories.........................................7
Operation.....................................................................8
BeforeStarting........................................................8
AddingFuel............................................................8
CheckingtheEngine-OilLevel..................................9
StartingandStoppingtheEngine..............................10
GrindingaStump...................................................10
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
EngineMaintenance..................................................12
ServicingtheAirCleaner.........................................12
ServicingtheEngineOil..........................................13
ServicingtheSparkPlug..........................................14
BeltMaintenance......................................................15
CheckingtheDriveBeltTension...............................15
AdjustingtheDriveBelt..........................................15
GrinderMaintenance..................................................16
ReplacingtheTeeth................................................16
Cleaning...................................................................17
RemovingDebrisfromtheMachine..........................17
Storage........................................................................17
StoringtheMachine................................................17
Troubleshooting...........................................................18
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol,which means: instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
Caution
,
W ar ning
,or
Danger
—personalsafety

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)can’treadEnglish,itisthe owner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other peopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincludinghardhat,faceshield,
safetyglasses,longpants,safetyshoes,andhearing protection.Longhair,looseclothingorjewelrymayget tangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan bethrownbythemachine.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer –Neverremovethegascaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling. Donotsmoke.
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Neverrefuelordrainthemachineindoors.
Checkthattheoperatorpresencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.
Checkthatthecuttingwheelhasstoppedrotatingwhen
youreducethethrottle.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralbeforestartingtheengine.
Onlystarttheenginefromtheoperator'sposition.
Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly ,and functioningproperly.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,lowerthegrinder,andshutoff
theenginebeforeleavingtheoperator'spositionforany reason.
Keephandsandfeetawayfromthemovinggrinderwheel
andteeth.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Keeppetsandbystandersaway .
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters thearea.
Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythecuttingwheelshasstopped rotating.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator. Failuretomaintainadequatedistancefromtrees,walls, andotherbarriersmayresultininjuryasthemachine backsupduringoperationiftheoperatorisnotattentive tothesurroundings.Onlyoperatetheunitinareaswhere thereissufcientclearancefortheoperatortosafely maneuvertheproduct.
Beforegrinding,havetheareamarkedforunderground
utilities,anddonotgrindinmarkedareas.
Locatethepinchpointareasmarkedonthemachineand
keephandsandfeetawayfromtheseareas.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
MaintenanceandStorage
Stoptheengine.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
Cleandebrisfromthegrinder,drives,mufers,andengine
tohelppreventres.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Carefullyreleasepressurefromcomponentswithstored
energy.
Removethesparkplugwirebeforemakinganyrepairs.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine tocoolbeforestoring.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117–4979
1.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
119-4693
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
119-4690
1.Warning;cutting/dismembermenthazard,grinding blade—keephandsandfeetawayfromallmovingparts, keepallshieldsinplace;waitforallmovingpartstostop.
119-4691
1.Warning—readtheOperator'sManual;waitforgrinder bladetostop,stoptheengineandfoldthehandle.
119-4722
1.Engine—run
2.Grinderblade—engage
117-2718
119-4692
1.Warning—stoptheengine;usebothhandholdstoliftthe grinder.
5
ProductOverview
G025789
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g014871
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Figure4
1.Handle-releaseknob
Foldthehandledowntowardthemachineandscrewthe knobbackontothehandle(Figure5).
Figure3
1.Handle
2.Throttlelever
3.Handle-releaseknob
4.Airlter
5.Sedimentcup
6.Fuelvalve
7.Choke
Controls
8.Starter
9.Cuttingwheel
10.Lift
11.Beltcover
12.Fuelcap
13.Safetybail
Figure5
Becomefamiliarwithallthecontrols(Figure3andFigure6) beforeyoustarttheengineandoperatethemachine.
ThrottleLeverandSafetyBail
Handle-Release-Knob
Thehandleonthismachinehasthecapabilitytobefolded downforeasiertransport.Unscrewthehandlereleaseknob fromthemachine(Figure4).
Thethrottlelevercontrolstheenginespeed.Withthelever released,inthedisengagedposition,theenginerunsatidle. Thisisalsothestartingposition.Whenyoupulltheleverto thehandle,theenginespeedincreases,thecentrifugalclutch engages,andthecuttingwheelrotates.
Thesafetybailcontrolstheengine.Holdthesafetybail againstthehandletodeactivatetheenginekillswitchsothat theenginewillstart.Releasethesafetybailtostoptheengine.
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g014874
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g014872
g014873
Figure8
Figure6
1.Throttlelever
2.Safetybail
ParkingBrake
Theparkingbrake(Figure6andFigure7)holdstheleftwheel fromturningtosecurethemachineandforeasymovement ofthemachinefromsidetosidewhengrindingastump.
1.Disengagedbrake
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
CuttingDepth30cm(12inches)
Length
Width
Height
Weight

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
127cm(50inches)
56cm(22inches)
107cm(42inches)
47kg(103lb)
1.Engagedbrake
Figure7
7
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil level,andremovedebrisfromthemachine.Also,ensure thattheareaisclearofpeopleanddebris.Y oushould alsoknowandhavemarkedthelocationsofallutility lines.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.

BeforeStarting

Digawaytheearthandremoveanystonesnearthetree
stumpthatmayinterferewithyourwork.Checkthatthe groundisfreeofforeignobjects,suchaselectricalcables, barbedwire,etc.
Cutortrimthestumpusingapowersaw.
Reviewallthesafetydecalsonthemachine.
Useahard-hat,hearing,andeyeprotection.Amesh
visoralonedoesnotprovidesufcienteyeprotection; supplementwithprotectiveglasses.
Ensurethatyouarefamiliarwithsafetyregulationsand
shutdownproceduresdescribedinthismanual.
Ensurethatallguardsareinplaceandingoodcondition.
Ensurethatthebladesandcuttersareinplaceandin
goodcondition.
Ensurethattheworkarea,cutter,andstumpinparticular
arefreefrommetallicobjectssuchaswire,nails,etc.that couldbethrownoutandinjurepersonsinthevicinity anddamagetheequipment.
Ensurethateveryone,includingchildrenandanimals,
maintainadistanceofatleast50feet(15m)fromthe machine.Debriscanbethrownoutandinjurepeople andanimals.

AddingFuel

Useunleadedgasoline(87pumpoctaneminimum).Leaded, regulargasolinemaybeusedifunleadedisnotavailable.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4to 1/2inch(6to13mm)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
Important:Donotusemethanol,gasolinecontaining methanol,orgasoholcontainingmorethan10%ethanol
8
becausethefuelsystemcouldbedamaged.Donotmix oilwithgasoline.
6.Wipeupanygasolinethatmayhavespilled.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns.
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting.
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface,lowerthegrinder, andstoptheengine.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily
1.Tiltthemachinesotheengineislevel,andstopthe engine.
2.Allowtheenginetocool.
3.Cleanaroundtheoildipstick.
4.Removethedipstickandwipetheendclean.
5.Slidethedipstickfullyintothedipsticktubewithout threadingitintothellerneck.
6.Pullthedipstickoutandlookattheend;theoilshould betothetopoftheupperlimitrange(Figure10).
2.Allowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit(Figure9).
Figure9
Viewmayvarydependingonmodel
1.Fuel-tankcap
4.Addunleadedgasolinetothefueltank,untilthelevelis 6mmto13mm(1/4to1/2inch)belowthebottomof thellerneck.
Important:Thisspaceinthetankallowsgasoline toexpand.Donotllthefueltankcompletelyfull.
Figure10
1.Oildipstick
Important:Runningtheenginewithlowoillevel cancauseenginedamage.Thistypeofdamageis notcoveredbywarranty.
Theengineisequippedwithanoilalertsystem thatwillautomaticallystoptheenginebeforethe oillevelfallsbelowthesafelimit.
7.Iftheoillevelislow,slowlypouronlyenoughoilinto thecrankcasetoraisetheleveltotheupperlimit.
Important:Donotoverllthecrankcasewithoil becausetheenginemaybedamaged.
8.Replacethedipstick.
5.Installthefueltankcapsecurely.
9
StartingandStoppingthe

GrindingaStump

Engine
StartingtheEngine
1.MovethefuelvalvetotheOpenposition,alltheway totheright(Figure11).
Figure11
1.Choke3.Starter
2.Fuelvalve
2.MovethechokeleverlefttotheOnpositionifyou arestartingacoldengine.
Note:Awarmorhotenginemaynotrequirechoking.
3.Holdthesafetybailagainstthehandleandpushthe handledownenoughtoraisethecuttingwheeloffthe ground.
4.Pullthestarterhandlelightlyuntilyoufeelresistance, thenpullthehandlebriskly .Returnthestarterhandle gently(Figure11).
5.Aftertheenginestarts,graduallymovethechokelever backtotheOffposition.
DANGER
Themachinewillcutandamputatehandsandfeet.
Stayintheoperator'spositionwhilethemachine isrunningandkeepawayfromthecutting wheel.
Keepallbystandersasafedistancefromthe machine.Stopthemachineimmediatelyifany peopleoranimalsentertheworkarea.
Neverleavearunningmachineunattended. Alwaysstoptheengineandverifythecutting wheelhasstoppedrotating.
WARNING
Grindingastumpwillthrowwoodchips,soil,and otherdebrisintotheairwhichcouldinjureyouor bystanders.
Alwaysweareyeprotectionandahardhatwhen usingthemachine.Ameshvisoralonedoesnot providesufcienteyeprotection;supplement withprotectiveglasses.
Ensurethateveryone,includingchildrenand animals,maintainadistanceofatleast15m(50 feet)fromthemachine.
1.SetthrottletotheDisengageposition,starttheengine, andallowthemachinetowarmupfor2minutes.
2.Pushthehandledownenoughtoraisethecutting wheelofftheground(Figure12).
Note:Iftheenginestallsorhesitates,movethechoke backtoOnagainuntiltheenginewarmsup.Then moveittotheOffposition.
6.Holdthethrottleleveragainstthehandletospinthe cuttingwheel.
StoppingtheEngine
1.Releaseyourhandfromthethrottlelever.
Note:Iftheenginehasbeenworkinghardorishot, letitrunforaminutebeforereleasingthesafetybail. Thishelpstocooltheenginebeforestopping.Inan emergency,theenginemaybestoppedimmediately .
2.Releasethesafetybailtostoptheengine.
3.MovethefuelvalvetotheClosedposition,alltheway totheleft.
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Figure12
1.Pivotpoint2.Pivotpointwhenthe parkingbrakeisengaged.
Figure13
6.Raisethecuttingwheel,releasetheparkingbrake, andmovethemachineforwardafewinches.Setthe parkingbrake.
3.Movethemachinetothefrontofthestumpandset theparkingbrake.
4.MovethrottleuptotheEngageposition.Thecutting wheelwillbeginrotating.
5.Swingthecuttingwheeltooneside(Figure12),then loweritapproximately13mmto25mm(1/2inchto 1inch)intothefront-topcornerofthestump.Swing thecuttingwheelbackandforth,loweringthecutting wheelapproximately13mmto25mm(1/2inchto1 inch)beforeeachsweep,untilyouhaveremovedthe frontportionofthestumptogroundlevel(Athrough DinFigure13).
7.Repeatsteps5and6untilyouhavecompletely removedthestump(EthroughHinFigure13).
8.MovethrottletotheDisengageposition,pushthe handledownenoughtoraisethecuttingwheeloffthe ground.W aitforthecuttingwheeltostoprotating thenreleasetheparkingbrakeandpullthemachine awayfromthestump.
Note:Donotletthefrontofthemachinetouchthe grounduntilyouaresurethecuttingwheelhasstopped turning.
9.Stopthemachine;refertoStoppingtheEngine(page
10).
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Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Themachinemaybetippedbackwardoronitssidetofacilitateaccessforcleaningorservice,butno
longerthan2minutes.Ifthemachineisheldinthispositionfortoolong,theenginecanbedamagedbygasoline drainingintothecrankcase.Shouldthishappen,performanextraoilchangeontheengine.Thenturntheengine overafewrevolutionswiththestarterhandlebeforestartingtheengineagain.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst25hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Every200hours
Yearlyorbeforestorage
Important:Refertoyour
EngineMaintenance
MaintenanceProcedure
•Changetheoil.
•Checktheengine-oillevel.
•Checktheairlter.
•Checktheconditionoftheteethandrotateorreplaceanythatarewornordamaged.
•Removedebrisfromthemachine.
•Checkthedrivebelttension.
•Servicetheairlter.
•Changetheoil.
•Cleanthesedimentcup.
•Checkthesparkplugs.
•Replacetheairlter.
•Changetheoil.
•Cleanthesedimentcup.
Engine Owner's Man ual
foradditionalmaintenanceprocedures.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily
Thecycloneairltercollectsthelargestcontaminantparticles, whichcollectinthecontainer.Whenyoucanseealayerof dirtatthebottomofthecontainer,cleanthecyclonehousing, airchannels,andairintakescreen.
ServicingtheCycloneAirFilter
ServiceInterval:Every50hours
1.Removethe3screwsholdingthecyclonehousing.
2.Removethehousingwiththeairintakescreenand removetheairchannels.
Figure14
1.Cyclonehousing
2.Screw4.Cyclonehousingwithair
Note:Theairchannelsmayremainintheupper portionorfollowalongwiththehousingwhen removed.
3.Cleanthecomponentswithwater,detergent,anda brushthendrythecomponentscarefully..
3.Airchannels
intakescreen
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4.Placetheairchannelsinthecyclonehousing.
g014504
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5.Insertcyclonehousingintopositionandmakesureit tsintheupperportion.
Note:Donotuseforce;alignitinplacebeforetting thescrews.
ReplacingtheAirFilter
ServiceInterval:Every200hours
Iftheengineislowonpower,producesblacksmokeorruns unevenly,theairltermaybeclogged.
1.Removethewingnutandliftoffthecyclonelterwith theair-ltercowling(Figure15).
4.Tapthepaperlteragainstaxedsurfacetoremove dust.Ifthepaperlterisstilldirtyordamaged,replace it.
Important:Donotusecompressedairtoblow outthepaperelement,thiscandamageit.
5.Mountthepaperlterintheairlterhousingand secureitwiththewingnut.
6.Positionthefoampre-lteroverthepaperlter.
7.Installthecyclonelterwiththeairltercoverand secureitwiththewingnut.

ServicingtheEngineOil

Note:Changetheoilmorefrequentlywhentheoperating
conditionsareextremelydustyorsandy.
OilType:DetergentoilwithanAPIserviceofSJorhigher.
CrankcaseCapacity:0.6L(0.63qt)
Viscosity:SAE10W -30isrecommendedforgeneraluse.
ChangingtheEngineOil
Figure15
1.Wingnut
2.Cycloneairlter5.Stud
3.Foampre-lter
4.Airlter
2.Removethefoampre-lterandcleanitasfollows
ServiceInterval:Aftertherst25hours
Every100hours
Yearlyorbeforestorage
1.Starttheengineandletitrun5minutes.Thiswarms theoilsoitdrainsbetter.
2.Parkthemachinesothatthedrainsideisslightlylower thantheoppositesidetoensurethattheoildrains completely.
3.Settheparkingbrakeandstoptheengine.
4.Placeapanundertheoildrainhole.
5.Removethedrainpluganddraintheoilthroughthe holeslotintheframe(Figure16).
A.Washthepre-lterusingamilddetergentand
water.
B.Squeezeitdrywithacleancloth.
C.Soakitwithnewengineoil.
D.Gentlywindthelterinanabsorbentclothand
squeezeoutexcessoil.
3.Removethewingnutontopoftheairlterand removethepaperlter.
Figure16
1.Oildrainhole2.Oilllcap
6.Whentheoilhasdrainedcompletely,installtheplug andwipeupanyspilledoil.
13
Note:Disposeoftheusedoilatacertiedrecycling center.
7.Removetheoilllcapandslowlypourapproximately 80percentofthespeciedamountofoilintothe engine(Figure16).
8.Slowlyaddadditionaloiltobringtheoilleveltothe upperlimitmarkonthedipstick.RefertoCheckingthe Engine-OilLevel(page9).
9.Installtheoilllcap.
CleaningtheSedimentCup
ServiceInterval:Every100hours
Yearlyorbeforestorage
Underneaththefuelvalveisasedimentcuptocatchdirtin thefuel.
1.MovethefuelvalvetotheOffposition,alltheway totheleft.
2.Unscrewthesedimentcup.Makesurenottomisplace theO-ring(Figure17).
gappingtool/feelergaugetocheckandadjusttheairgap. Installanewsparkplugifnecessary.
Type:BPR6ES(NKG)orequivalent
AirGap:0.70-0.80mm(0.28–0.031inch)
RemovingtheSparkPlug
1.Lowerthegrinderandstopthemachine;Referto StoppingtheEngine(page10).
2.Pullthewireoffthesparkplug(Figure18).
Figure18
Figure17
1.Sedimentcup2.O-ring
3.CleanthereservoirandtheO-ringusingacleaning solventanddrycarefully.
Note:MakesurenottomisplacetheO-ring.
4.PuttheO-ringinplaceinthegrooveofthecupand replacethesedimentcup.
5.TurnthefuelvalvetotheOnposition,allthewayto theright,andcheckforleaks.
1.Sparkplug
3.Cleanaroundthesparkplug.
4.Removethesparkplugandthemetalwasher.
2.Wire
CheckingtheSparkPlug
1.Lookatthecenterofthesparkplug(Figure19).Ifyou seelightbrownorgrayontheinsulator,theengineis operatingproperly .Ablackcoatingontheinsulator usuallymeansthattheaircleanerisdirty.
Important:Donotcleanthesparkplug.Always replacethesparkplugwhenithasablackcoating, wornelectrodes,anoilylm,orcracks.
Note:Ifitleaks,replacetheO-ring.

ServicingtheSparkPlug

ServiceInterval:Every100hours—Checkthesparkplugs.
Ensurethattheairgapbetweenthecenterandsideelectrodes iscorrectbeforeinstallingthesparkplug.Useasparkplug wrenchforremovingandinstallingthesparkpluganda
Figure19
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
2.Checkthegapbetweenthecenterandsideelectrodes (Figure19).Bendthesideelectrode(Figure19)ifthe gapisnotcorrect.
14
InstallingtheSparkPlug
g014510
1
2
3
4
5
4
1.Threadthesparkplugintothesparkplughole.
BeltMaintenance
2.Tightenthesparkplugto20ft-lb(27N-m).
3.Pushthewireontothesparkplug.

CheckingtheDriveBelt Tension

ServiceInterval:Every25hours
Note:Replacethebeltifitshowsanysignsofwear,cracks, ordamage.
1.Shutofftheengineandwaitforallrotatingpartsto stop.
2.Removebeltguardretainingscrews(Figure20).
Figure20
Yourmodelmayvary
1.Beltguard4.Bolt
2.Lockwasher5.Nut
3.Washer
3.Tocheckbelttension,gentlysqueezethebeltspans together.Youshouldbeabletopushthebeltdown about6–10mm(1/4–3/8inch)fromtheoriginal position.
Important:T oextendthebeltlife,propertensionmust bemaintained.Aloosebeltwillcauseexcessivecutting wheelslippageandearlybeltfailure.Abeltthatistoo tightcancausebearingandshaftfailure,andrapidbelt wear.

AdjustingtheDriveBelt

1.Removethebeltguard.
2.Loosenthe4enginemountingbolts,andjamnuts holdingtheadjustmentbolt(Figure21).
15
Figure21
1.Bolt3.Enginemountbolt
2.JamNut
3.Turnsquareheadadjustingboltontheframeclockwise totightenthebelt,counterclockwisetoloosenthebelt
Important:Important:Makesuretotighten allengineboltsafterproperbeltadjustmentis achieved.

GrinderMaintenance

ReplacingtheTeeth

ServiceInterval:Beforeeachuseordaily—Checkthe
conditionoftheteethandrotateor replaceanythatarewornordamaged.
Duetothehighamountofwearplacedontheteeth,youwill needtorotateandreplacethemperiodically.
4.Installthebeltguardandsecurewithpreviously removedhardware.
Figure22
1.Nut3.Toothholder
2.Spacer
Eachtoothisindexedwith3positionssoyoucanrotate ittwice,exposinganewsharpedgebeforereplacingthe tooth.Torotateatooth,loosenthenutsecuringthetooth (Figure22).Pushthetoothforwardandrotateit1/3ofa turn,bringinganunusededgetotheoutside.Torquethenut securingthetoothto37to45N-m(27to33ft-lb).
Toreplaceatooth,removethenutsecuringthetooth,then installanewtoothandnutinthesameposition(Figure22). Thespacergoesbetweentheholderandthenut.Torquethe nutsecuringthetoothto37to45N-m(27to33ft-lb).
Note:Ensurethatthenarrowendofthespacerisinstalled towardtheholder.
4.Tooth
16
Cleaning
Storage

RemovingDebrisfromthe Machine

Regularcleaningandwashingwillincreasethelifespanof themachine.Cleanthemachinedirectlyafteruse,beforethe dirthardens.
Checkbeforecleaningthatthefueltankcapisproperlyin placetoavoidgettingwaterinthetank.
Usecarewhenusingahigh-pressuresprayerbecauseitcan damagewarningdecals,instructionsigns,andtheengine
Important:Lubricatethecuttingwheelbladebearings aftercleaning.

StoringtheMachine

Forstorageover30days,preparetheunitasfollows:
1.Removedirtandgrimefromtheexternalpartsof theentireunit,especiallytheengine.Cleandirtand sawdustchipsfromtheoutsideoftheenginecylinder headnsandblowerhousing.
Important:Y oucanwashtheunitwithmild detergentandwater.
2.Addapetroleumbasedstabilizer/conditionertofuel inthetank.Followmixinginstructionsfromstabilizer manufacturer.(1ozperUSgallon).Donotusean alcoholbasedstabilizer(ethanolormethanol).
Note:Fuelstabilizer/conditionerismosteffective whenmixedwithfreshgasolineandusedatalltimes.
Important:Donotstorestabilizer/conditioned gasolineover90days.
3.Runtheenginetodistributeconditionedfuelthrough thefuelsystem(5minutes).
4.Stoptheengine,allowittocool,anddrainthefueltank usingapumptypesiphon.Disposeoffuelproperly; recycleasperlocalcodes.
5.Starttheengineandrunituntilitstops.
6.Choketheengine.
7.Startandruntheengineuntilitwillnotstartagain.
8.Cleanthesedimentcup;refertoCleaningtheSediment Cup(page14).
9.Servicetheaircleaner;refertoServicingtheAir Cleaner(page12).
10.Changetheenginecrankcaseoil;refertoChangingthe EngineOil(page13).
11.Removethesparkplugandcheckthecondition;refer toServicingtheSparkPlug(page14).
12.Withthesparkplugremovedfromtheengine,pour twotablespoonsofengineoilintothesparkplughole.
13.Pullthestarterslowlytocranktheengineanddistribute theoilinsidethecylinder.
14.Installthesparkplug,butdonotinstallthewireon thesparkplug.
15.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.
16.Paintallscratchedorbaremetalsurfaceswithpaint availablefromyourAuthorizedServiceDealer.
17.Storetheunitinaclean,drygarageorstoragearea.
18.Covertheunittoprotectitandkeepitclean.
17
Troubleshooting
Problem
Theenginewillnotstart.
Theenginerunsrough.
Thebeltslipsorcomesoffthepulleys.1.Thebelttensionisinsufcient.
Thecuttingwheeldoesnotrotate.
Thecuttingwheelcontinuestorotate.
1.TheengineswitchisintheOffposition.1.Holdthesafetybailagainstthehandle.
2.Thefuelshutoffvalveisclosed.2.Openthefuelvalve.
3.Thechokeisopen.
4.Thefueltankisempty .4.Filltankwithfreshfuel.
5.Thesparkplugwireislooseor disconnected.
1.Thechokeislefton.1.Openthechoke.
2.Theairlterisclogged.2.Cleanorreplacetheairlter.
3.Thefuellineisclogged.3.Cleanthesedimentcup.
4.Thereiswaterorcontaminantsinthe fuel.
5.Thesparkplugsarewornorhave buildupontheelectrodes.
1.Theenginespeedisinsufcientto activatethecentrifugalclutch.
2.Thebelttensionisinsufcient.
3.Theclutchshoesareworn.3.Replacetheclutch.
1.Theenginespeedisexcessive.1.MovethethrottletotheDisengaged
2.Thebeltisoffofthepulleysorbroken.
3.Clutchspringsareweakorbroken.
PossibleCauseCorrectiveAction
3.Closethechokewhenstartingacold engine.
5.Checktheelectrodegapandcleanor replacethesparkplug.
4.Drainandllthetankwithfreshfuel.
5.Checktheelectrodegapandcleanor replacethesparkplug.
1.Adjustthebelttension.Reducethe cuttingdepth.
1.MovethethrottletotheEngaged position.
2.Adjustthebelttension.
position.
2.Replacethedrivebelt.
3.Replacetheclutch.
18
Notes:
19
ToroCompactUtilityEquipmentWarranty
AOne-Y earLimitedWarranty
CompactUtilityEquipment (CUE)Products
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourToroCompactUtility Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ProSneak CompactUtilityLoaders, Trenchers,StumpGrinders, andAttachments KohlerEngines3years
AllotherEngines2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
*
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .
1yearor1000operatinghours, whicheveroccursrst
*
*
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE) ServiceDealertoarrangeserviceattheirdealership.T olocatea dealerconvenienttoyou,accessourwebsiteatwww .Toro.com.You mayalsocallourToroCustomerCareDepartmenttollfreeatthe numberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:888-384-9940
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories
Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal productoperationinclude,butarenotlimitedto,belts,wipers,spark plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains, clutches.
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.
Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service Dealerisyoursoleremedyunderthiswarranty .
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). ThehourlimitationssetforthabovedonotapplytotheEmissions ControlSystemWarranty.RefertotheCaliforniaEmissionControl WarrantyStatementsuppliedwithyourProductorcontainedintheengine manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0261RevE
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