Page 1
Form No. 3323-269
Vibratory
Plow
Sitework Systems Attachment
Model No. 22437—990001 & Up
Operator’s Manual
English (CE)
Page 2
Contents
Page
Introduction 2.
Safety 2
V
ibration Level3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Decals3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 4
Stability Ratings4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5
Loose Parts5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Plow on the T
Assembling the Plow5. . . . . . . . . . . . . . . . . . . . . . .
Removing the Plow from the Traction Unit5. . . . . .
Operation 6
Plowing 6
T
ransporting the Plow7. . . . . . . . . . . . . . . . . . . . . .
Gaging Plow Depth8. . . . . . . . . . . . . . . . . . . . . . . .
T
ips for Plowing8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 9
Service Interval Chart9. . . . . . . . . . . . . . . . . . . . . .
Greasing 9
Lubrication 10
Storage 11
Troubleshooting 11
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
raction Unit5. . . . . . . .
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Introduction
W
e want you to be completely satisfied with your new
product, so feel free to contact your local Authorized
Service Dealer for help with service, genuine replacement
parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or
the factory
your product. These numbers will help the Service Dealer
or Service Representative provide exact information about
your specific product. Y
number on a plate located on the attachment receiver
plate.
, always know the model and serial numbers of
ou will find the model and serial
For your convenience, write the product model and serial
numbers in the space below
Model No:
Serial No.
The
warning system in this manual identifies potential
hazards and has special safety messages that help you and
others avoid personal injury
W
ARNING and CAUTION are signal words used to
identify the level of hazard. However
hazard, be extremely careful.
DANGER
serious injury or death if the recommended precautions
are not followed.
WARNING
or death if the recommended precautions are not followed.
CAUTION
moderate injury if the recommended precautions are not
followed.
wo other words are also used to highlight information.
T
“Important” calls attention to special mechanical
information and “Note” emphasizes general information
worthy of special attention.
The left and right side of the machine is determined by
standing in the normal operator’s position.
signals an extreme hazard that will cause
signals a hazard that may cause serious injury
signals a hazard that may cause minor or
.
, even death. DANGER,
, regardless of the
Safety
Impr
oper use or maintenance by the operator or owner
can r
esult in injury
comply with the safety instructions in the traction unit
operator’
safety alert
W
ARNING, or DANGER—“personal safety
instruction.” Failur
may r
s manual and always pay attention to the
esult in personal injury or death.
. T
o r
educe the potential for injury
symbol, which means CAUTION,
e to comply with the instruction
,
The Toro Company – 1999
8111 Lyndale Ave. South
Bloomington, MN 55420–1196
2
All Rights Reserved
Printed in the USA
Page 3
DANGER
WARNING
POTENTIAL HAZARD
• Ther
WHA
•
HOW T
•
e may be buried power
telephone lines in the ar
T CAN HAPPEN
Shock or explosion may occur
O AVOID THE HAZARD
Have the pr
for buried lines and do not plow in marked
areas.
operty or ar
, gas, and/or
ea being plowed.
.
ea to be plowed marked
DANGER
POTENTIAL HAZARD
•
Contact with moving plow may cause injury
WHA
T CAN HAPPEN
•
The moving plow can cut hands, feet, or other
body parts.
HOW T
•
• Befor
O AVOID THE HAZARD
Keep your hands, feet, and any other part of
your body or clothing away fr
e adjusting, cleaning, repairing, and
inspecting the plow
the engine, r
moving parts to stop.
, lower it to the ground, stop
emove the key
om moving parts.
, and wait for all
POTENTIAL HAZARD
•
When the plow is out of the gr
could be injur
The traction unit could be overturned by the
•
inertia of the swinging plow
WHA
T CAN HAPPEN
• Y
ou or bystanders could be crushed by the
traction unit or plow
HOW T
•
•
•
.
O AVOID THE HAZARD
Keep the plow low at all times.
Use caution when turning and do not turn
quickly.
Keep all bystanders at least 6 ft. (2 meters)
away while operating.
Vibration
This
unit has a maximum hand-arm vibration level of
7 m/s2 and
based on measurements of identical machines per EN
1033 and EN 1032.
Safety
1
Decals
ed by the swinging plow
.
Level
whole body vibration level of 0.2 m/s
2
ound, bystanders
.
3
.
2
4
WARNING
POTENTIAL HAZARD
•
When the engine is off, attachments in the
raised position can gradually lower
WHA
T CAN HAPPEN
•
Someone nearby may be pinned or injur
the attachment as it lowers.
HOW T
•
O AVOID THE HAZARD
Always lower the attachment lift each time you
shut off the traction unit.
.
ed by
5
# 100–4649
1. Explosion
2.
Shock hazard
3. Pinching/crushing
hazard—hand
hazard
6
Figure 1
#
100–4650
4. Pinching/crushing
hazard—foot
Do not dig in areas with
5.
underground utility lines
6.
Keep bystanders away
6
3
Page 4
Specifications
Note:
Specifications and design are subject to change
without notice.
Width 29
Length
Height
W
eight (without blade)
Hydraulic motor
displacement
Plow cycles
inches (73.6 cm)
35 inches (89 cm)
24 inches (60 cm)
400 lbs (181.5 Kg)
1.27 in3/rev (20.8 cc)
1,528 VPM
WARNING
POTENTIAL HAZARD
•
Exceeding the maximum r
can cause the traction unit to tip.
WHA
T CAN HAPPEN
•
If the traction unit tips, you or bystanders could
be crushed.
HOW T
•
O AVOID THE HAZARD
Do not drive the traction unit on a slope steeper
than the maximum r
determined in the pr
traction unit operator’s manual.
ecommended slope
ecommended slope, as
evious table and the
Stability
To
determine the maximum degree of slope you can
traverse with the plow installed on a traction unit, find the
stability rating for the hill orientation you want to travel in
the table below
rating and orientation in the Stability Data section of the
traction unit operator’s manual.
Orientation
Front Uphill
Ratings
, then find the degree of slope for the same
Stability Rating
C
Rear Uphill
D
Side Uphill
C
IMPORTANT:
operator’
on the platform while using the plow, or the traction
unit will become unstable.
If your traction unit has a r
s platform, the counterweight must be used
ear
4
Page 5
Installation
Loose
DESCRIPTION QTY. USE
Vibratory
Blade
Coulter
Installing
T
raction Unit
Refer
instructions on installing attachments onto the traction
unit and connecting hydraulic hoses.
Assembling
Installing the Blade
1. Raise
and install the cylinder locks.
2.
Stop the engine and remove the key
Parts
plow
the Plow on the
to your traction unit operator’s manual for complete
the Plow
the plow about 36 in. (1 m) of
f of the ground
.
1
1
1
Assemble the plow
Figure
1. Coulter
2. Completely
3.
4.
pin screw
remove the coulter pin screw
coulter pin (Fig. 4).
Put the coulter into the coulter bracket (Fig. 4).
Slide the coulter pin through the bracket and coulter
and secure it with the coulter pin screw and washer
(Fig. 4).
3
1
m–4154
, washer
, and
Remove the two click pins from the clevis pins in the
3.
blade bracket, then remove the clevis pins (Fig. 2).
4.
Slide the blade into the blade bracket and secure it at
the desired depth (a change in mounting holes will
change the depth by 3 in. (7.6 cm)), using the clevis
pins and click pins removed previously (Fig. 2).
1
3
1. Click
2.
Clevis pin
Figure
pin
2
3. Blade
Installing the Coulter
1. Back
out the coulter pin screw about 0.5 in. (1.3 cm),
then strike it several times with a hammer to loosen
the pin (Fig. 3).
2
m–4155
1
2
Figure
1. Coulter
2. Coulter
3.
5. Torque
Removing
T
raction Unit
Refer
instructions on removing attachments from the traction
unit and disconnecting hydraulic hoses.
1. W
pin
Coulter bracket
the screw to 45 ft. lbs (61 N
the Plow from the
to your traction unit operator’s manual for complete
ith the plow raised above the ground, stop the
engine.
3
4
5
4
4. Washer
5.
Coulter pin screw
⋅m).
m–4144
5
Page 6
2.
Remove the lower click pin and clevis pin securing the
blade to the plow (to completely remove the blade,
remove both the upper and lower click and clevis pins)
(Fig. 2).
3.
Swing the blade up and secure it as illustrated in
Figure 5.
CAUTION
POTENTIAL HAZARD
•
When you swing the blade up, you could dr
it.
WHA
T CAN HAPPEN
•
The blade could swing down a sever
you.
HOW T
•
O AVOID THE HAZARD
Always hold the blade secur
ely when moving it
and wear work boots.
4. T
ilt the plow forward and lower it to the ground or
trailer
, with the stand and coulter supporting the
weight of the plow (Fig. 5).
ely injur
op
Operation
Note:
Always use the traction unit to lift and move the
attachment.
Plowing
1.
Move the lynch pins to the outside holes on the spring
rods to allow the plow to move from side to side
(Fig. 6).
e
1. Outer
2. L
hole
ynch pin (in inner hole)
Figure
6
3.
Spring rod
1
3
2
m–4146
1
Figure
1. Stand 2. Coulter
5. Stop
the engine and remove the plow as directed in
5
your traction unit operator’s manual.
m–4337
CAUTION
POTENTIAL
•
When you r
fr
ee to swing.
WHA
2
T CAN HAPPEN
•
The plow could swing into you or a bystander
or cause the traction unit to become unstable.
HOW T
•
Hold the plow in the neutral position when
moving the lynch pins.
2.
Thread the tapered end of the tubing bullet into the
end of the tubing to be installed, ensuring that you
achieve a tight bond (Fig. 7).
1. Tubing
HAZARD
emove the lynch pin, the plow is
O AVOID THE HAZARD
1
2
Figure
bullet
7
2. Tubing
,
m–4153
6
Page 7
WARNING
CAUTION
POTENTIAL
•
The thr
•
If you ar
be frayed.
WHA
T CAN HAPPEN
•
The threads could cut you or others.
•
The wir
wounds.
HOW T
•
Keep away fr
only by the facetted end above the thr
Replace a frayed basket grip.
•
• W
ear leather gloves when handling either the
bullet or a basket grip.
3.
If your traction unit has a speed selector
slow (turtle) position.
4.
Start the engine.
5. T
ilt the attachment plate completely back so that the
top of the plow is parallel to the ground
(Fig. 9)
6.
Lower the plow so that it is resting on the ground.
HAZARD
eads on the bullet ar
e using a basket grip, the wir
es on a basket grip can cause punctur
O AVOID THE HAZARD
om the thr
e sharp.
eads, holding the bullet
, move it to the
es could
eads.
POTENTIAL HAZARD
•
When plowing on a hill, the plow can swing
down hill when raised out of the soil.
WHA
T CAN HAPPEN
•
Due to the weight of the plow
fast, the force could tip the traction unit
e
injuring you or others.
HOW T
•
10.
11.
12.
13.
Transporting
O AVOID THE HAZARD
When plowing on a hill, raise the plow out of
the gr
ound slowly
bullet is still in the soil.
Raise the plow out of the ground far enough to pull the
bullet out of the soil.
Move the traction unit rearward to pull out a working
length of pipe, then move forward slightly to create
some slack in the line.
Stop the engine.
Remove the tubing from the tubing bullet.
, letting it swing while the
the Plow
, if it swings too
IMPORTANT
the gr
ound befor
lever
. Failur
the traction unit, possibly resulting in damage.
Note:
If you dig a hole to lower the blade into before
starting, it will reduce the risk of bending the blade.
7.
Pull the auxiliary hydraulics lever to the operator grip
to engage the plow
Slowly lower the plow into the ground to the desired
8.
depth, while moving the traction unit backward.
IMPORTANT
gr
ound during operation, r
hydraulics lever to stop the plow befor
ough the surface. If you will continue plowing after
thr
br
eaking the surface, r
tubing.
When finished, release the auxiliary hydraulics lever
9.
to stop the plow
: Always ensur
e engaging the auxiliary hydraulics
e to do so will cause excessive vibration of
.
: If you need to raise the bullet out of the
.
e that the plow is on or in
elease the auxiliary
e br
eaking
etighten the bullet into the
1. Move
the lynch pins to the inside holes on the spring
rods to prevent side to side movement (Fig. 6).
CAUTION
POTENTIAL HAZARD
• Failur
WHA
•
HOW T
•
2.
Raise the loader arms just enough to ensure that the
blade clears the ground.
IMPORTANT
fully raised.
e to secur
side to side and unbalance the plow
T CAN HAPPEN
Due to the weight of the plow
fast, the force could tip the traction unit
injuring you or others.
O AVOID THE HAZARD
Always secur
the inner holes of the spring r
transporting the plow
e the plow will allow it to swing
.
, if it swings too
e the plow with the lynch pins in
ods befor
.
: Never transport the plow with the arms
e
7
Page 8
Gaging
Normally,
by the blade; however
Plow Depth
you will be plowing at the maximum depth set
, the plow is also equipped with a
gage to allow you to lift the plow and determine how high
above maximum depth you are plowing.
The gage is located on the the left side of the plow facing
the traction unit. A rod assembly runs from the gage to
the ground. When the plow is lifted, the indicator on the
gage moves down. Marks on the gage show the number
of inches lower or higher than the maximum depth that
you are plowing. The gage reads from +2 to –3 inches
(+5 to –7.6 cm), with zero being the maximum depth on
bare ground and –3 being 3 inches (7.6 cm) above
maximum depth. Figures 8 and 9 illustrate the gage.
When
plowing bare ground, maximum depth is indicated
on the gage as the zero mark. Y
ou can plow down to the
+1 mark, but in this case you will be contacting the
ground with the coulter axle. Plowing any lower may
damage the coulter
.
When plowing grass covered ground, the gage will read
about an inch lower than the actual depth because of the
grass. In this case, lower the plow to the desired coulter
depth and note the reading on the gage.
If you are transporting the plow or are plowing extremely
rough terrain, you can lock the gage at the +2 position to
keep it from being damaged. T
o lock the gage, manually
raise it to the +2 position and move the locking lever to
the left.
1
1. Depth
gage
2
Figure
8
2.
Gage locking lever
Tips
for Plowing
2
• When
plowing long runs it is advisable to install two
hairpin cotters through the spring and quick attach pins
on the mount plate (Fig. 10). This will ensure that the
vibration of the plow will not cause the pins to come
loose.
If your quick attach pins do not have holes in them
Note:
for the hairpin cotters, contact your dealer to obtain new
quick attach pins.
m–4145
1
Figure
1. Hairpin
• To
cotters
reduce wear on the traction unit drive chain (if your
10
m–4056
model has one), tighten the chain so there is only 2 in.
(5 cm) of slack on the upper span (refer to your
traction unit Operator’s Manual for instructions).
1. Gage
rod assembly
Figure
1
9
2.
Parallel to the ground
m–4336
•
Clean the area of trash, branches and rocks before
plowing to prevent equipment damage.
•
Always begin plowing with the slowest ground speed
possible. Increase speed if conditions permit.
•
Always use full throttle (maximum engine speed)
when plowing.
•
Always plow backwards (i.e., in reverse).
•
If your traction unit has a speed selector and a flow
divider
, move the speed selector to slow (turtle) and
the flow divider to the 10 o’clock position.
8
Page 9
• A
void sharp turns when plowing to increase
productivity and minimize ground disturbance.
•
If your traction unit has tires and you have the
agricultural or Sitework Systems tires installed on the
traction unit, remove the tires and move the right side
Maintenance
tires to the left and the left side tires to the right. This
will ensure that the tire tread points to the rear to give
you the most traction when using the vibratory plow
.
Service
Service
Grease pivot pin fittings
Gear lube oil—check level
Gear lube oil—change
Chipped surfaces—paint
Interval Chart
Operation
POTENTIAL
•
If you leave the key in the ignition switch, someone could start the engine.
WHA
T CAN HAPPEN
•
Accidental starting of the engine could seriously injur
HOW T
•
O AVOID THE HAZARD
Remove the key fr
Greasing
HAZARD
om the ignition switch befor
Each
Use5Hours25Hours
X X
X
CAUTION
e you or other bystanders.
e you do any maintenance.
Fitting Locations
200
Hours
X
Storage
Service
X
Notes
Service Interval/Specification
Grease
6 fittings, as shown in Figures 1
every 8 operating hours. Grease all fittings immediately
after every washing.
Grease Type: General-purpose grease.
1 through 14,
m–4146
Figure 11
9
Page 10
Lubrication
Service Interval/Specification
Check
the gear lubrication oil level in the gear case every
25 operating hours and change it every 200 operating
hours or once a year, whichever occurs first.
Gear lube type: SAE 90–140 API service GL–4 or GL–5
Figure 12
Figure 13
m–4150
m–4148
Refill capacity: 3 pints.
Checking Gear Lube
1. Position
and lower the attachment lift so that the plow is on the
ground.
Stop the engine and remove the key
2.
Check the clear glass gage on the side of the gear case
3.
(Fig. 15). The gear lube should be at the level of the
red dot in the center of the gage.
4.
If the gear lube level is low
(Fig. 15) and fill the case with gear lube until it is
level with the red dot in the gage.
the traction unit and plow on a level surface
.
, remove the fill plug
3
1
Figure 14
How to Grease
1. Lower
2.
3.
4.
5. W
the plow/loader arms, stop the engine, and
remove the key
.
Clean the grease fittings with a rag.
Connect a grease gun to the fittings.
Pump grease into the fittings until grease begins to
ooze out of the bearings.
ipe up any excess grease.
m–4151
1. Glass
2.
5. Replace
gage
Drain plug
the fill plug.
Changing Gear Lube
1. Position
2.
3.
4.
10
and lower the attachment lift so that the plow is on the
ground.
Stop the engine and remove the key
Prepare an appropriate container to catch the used oil
under the plow
Remove the drain plug (Fig. 15), allowing the oil to
spill out into the container
the traction unit and plow on a level surface
.
Figure
.
15
3.
2
Fill plug
m–4147
.
Page 11
5.
When finished, replace the drain plug, ensuring that it
is tight.
6.
Remove the fill plug (Fig. 15) and fill the case with
gear lube until it is level with the red dot in the gage.
7.
Replace the fill plug.
Storage
1.
Before long term storage, wash the attachment with
mild deter
2.
Grease the plow
gent and water to remove dirt and grime.
.
Troubleshooting
Check gear case lubrication.
3.
4.
Check and tighten all bolts, nuts, and screws. Repair or
replace any part that is damaged or worn.
5.
Ensure that all hydraulic couplers are connected
together to prevent contamination of the hydraulic
system.
Paint all scratched or bare metal surfaces. Paint is
6.
available from your Authorized Service Dealer
Store the attachment in a clean, dry garage or storage
7.
area. Cover it to protect it and keep it clean.
.
PROBLEM POSSIBLE
The plow does not operate.
CAUSES
1.
Hydraulic coupler not
completely connected
2.
Defective hydraulic coupler
3.
An obstruction in a hydraulic
hose
4.
Auxiliary valve on the traction
unit is not opening.
CORRECTIVE ACTION
1.
Check and tighten all couplers.
2.
Check couplers and replace
any that are defective.
3.
Find and remove the
obstruction.
4.
Repair the valve.
11
Page 12
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