Toro 22429 Operator's Manual

Stump Grinder
for Compact Utility Loaders
Model No. 22429—210000001 and Up
Form No. 3353-843 Rev A
Operator’s Manual
Original Instructions (EN)Register your product at www.Toro.com
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Decals 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stability Ratings 5. . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling the Operator Shield 6. . . . . . . . . . . . .
Installing the Chip Guard 8. . . . . . . . . . . . . . . . . . .
Operation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grinding Stumps 9. . . . . . . . . . . . . . . . . . . . . . . . .
Grinding Roots 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for Grinding 10. . . . . . . . . . . . . . . . . . . . . . . . .
Transporting the Stump Grinder on a Trailer 10. . .
Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 10. . . . . . . .
Greasing the Stump Grinder 11. . . . . . . . . . . . . . . .
Replacing the Teeth 11. . . . . . . . . . . . . . . . . . . . . . .
Storage 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
Thank you for purchasing a Toro product.
All of us at Toro want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. You will find the model and serial number plate at the location shown in Figure 1.
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For your convenience, write the product model and serial numbers in the space below.
Model No:
Serial No.
Read this manual carefully to learn how to operate and maintain your product correctly. Reading this manual will help you and others avoid personal injury and damage to the product. Although we design, produce and market safe, state-of-the-art products, you are responsible for using the product properly and safely. You are also responsible for training persons, who you allow to use the product, about safe operation.
The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
Warning signals a hazard that may cause serious injury or death if the recommended precautions are not followed.
Caution signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.
Two other words are also used to highlight information. Important calls attention to special mechanical information, and Note emphasizes general information worthy of special attention.
Safety
Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
Figure 1
1. Model and serial number plate
W 2005 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Danger
Warning
The stump grinder is solely designed and tested for use grinding stumps less than 36 in. (91 cm) tall. Any other uses may cause a hazardous situation resulting in injury or death to you or bystanders.
Only use the stump grinder for grinding stumps less than 36 in. (91 m) tall.
Danger
If you grind roots around buried power, gas, and/or telephone lines, you may cut them causing shock or explosion.
Have the property or work area marked for buried lines and do not grind roots in marked areas.
Danger
The moving teeth will severely cut hands, feet, or other body parts.
Keep hands, feet, and any other parts of your body or clothing away from moving teeth.
Before adjusting, cleaning, repairing, or inspecting the stump grinder, lower it to the ground, stop the engine, wait for all moving parts to stop, and remove the ignition key.
During operation, debris will fly in all directions and can cause injury to eyes and other exposed body parts.
Never operate the stump grinder without the shield installed on the traction unit and the chip guard on the grinder.
Wear personal protective gear during operation.
Keep all bystanders at least 30 feet (9 m) away from the work area.
Warning
If you do not fully seat the quick attach pins through the attachment mount plate, the attachment could fall off of the traction unit, crushing you or bystanders.
Ensure that your quick attach pins are fully seated in the attachment mounting plate.
Ensure that the attachment mounting plate is free of any dirt or debris that may hinder the connection of the traction unit to the attachment.
Refer to your traction unit Operator’s Manual for detailed information on safely connecting an attachment to your traction unit.
Warning
Warning
The loader arms may lower when in the raised position after stopping the engine, crushing anyone under them.
Lower the loader arms before stopping the engine.
Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid.
Use cardboard or paper to find hydraulic leaks, never use your hands.
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Caution
Hydraulic couplers, hydraulic lines/valves, and hydraulic fluid may be hot. If you contact hot components you may be burned.
Wear gloves when operating the hydraulic couplers.
Allow the traction unit to cool before touching hydraulic components.
Do not touch hydraulic fluid spills.
Safety Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
100-4708
1. Thrown object hazard—keep bystanders away
93-9854
1. Warning—read the Operator’s Manual before operating
93-7321
1. Cutting hazard, foot and hand—keep away from moving parts
104-5850
1. Thrown object hazard—do not operate without the chip guard properly installed
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Specifications
Width with chip guard 44 in. (112 cm)
Width without chip guard 26 in. (66 cm)
Length 20 in. (51 cm)
Height 31 in. (79 cm)
Weight 265 lb. (120 kg)
Stability Ratings
To determine the degree of slope you can traverse with the stump grinder installed on a traction unit, find the stability rating for the hill position you want to travel in the following table, then find the degree of slope for the same rating and hill position in the Stability Data section of the traction unit Operator’s Manual.
Orientation Stability Rating
Wheel speed 2000 RPM
Tooth tip speed 148 ft./s (45 m/s)
Number of teeth 12
Wheel diameter without teeth
Wheel diameter with teeth 17 in. (43 cm)
Maximum height 36 in. (91 cm)
Maximum depth below grade 21 in. (53 cm)
Wheel index 0 or 30 degrees
Chip guard vertical adjustment
Wheel stopping time Less than 5 seconds
13.4 in. (34 cm)
6 in. (15 cm)
Front Uphill
D
Rear Uphill
C
Side Uphill
C
Warning
If you exceed the maximum slope, the traction unit could tip, possibly crushing you or bystanders.
Do not drive the traction unit on a slope steeper than the maximum recommended slope.
Important If you have a traction unit other than the
TX compact utility loader, do not use the rear counterweight with the stump grinder. If you use the counterweight, the traction unit will be less stable in the front and side uphill positions.
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Installation
Refer to your traction unit Operator’s Manual for complete instructions on installing attachments onto the traction unit and connecting hydraulic hoses.
Loose Parts
DESCRIPTION QTY. USE
Shield bracket, right
Shield bracket, left
Self-tapping screw, 5/16 x 3/4 in. (200/300 series traction units use only two screws)
Shield support
Shield
Skirt
Bolt, 1/4 x 1-1/2 in.
Washer
Locknut, 1/4 in.
TX bracket mounting template
Stump grinder
Chip guard
Guard pin
Hairpin cotter
Assembling the Operator Shield
1
1
4
2
1
1
6
6
6
1
1
1
1
1
Assemble the operator shield
Install the chip guard
1
Installing the Shield Bracket on a 200 or 300 Series Traction Unit
1. Insert the tab on the shield bracket into the lift point hole on the traction unit, with the hole in the bracket aligning with the small hole in the traction unit frame (Fig. 2).
Note: There is a right and left bracket. Ensure that you install the correct bracket on each side. The tab should be in the lift point hole and the bracket should be on the outside of the frame (Fig. 2).
2
3
Figure 2
1. Shield bracket
2. Lift point hole
2. Secure the bracket to the frame with a self-tapping screw (Fig. 2).
3. Repeat steps 1 and 2 for the other side of the traction unit.
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3. Tab
4. Self-tapping screw
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m–5267
Installing the Shield Bracket on a TX Traction Unit
1. Measure in from the edges of the frame as illustrated in Figure 3 and mark the locations of the holes for mounting the shield bracket.
Note: If the holes exist, skip to step 3.
1.8 in. (4.57 cm)
1
0.56 in.
(1.42 cm)
1.8 in.
(4.57 cm)
2
3
m–5277
Figure 4
1. Shield bracket 2. Self-tapping screw
4. Secure the bracket to the frame with 2 self-tapping screws as illustrated in Figure 4.
5. Repeat steps 1 through 4 for the other side of the traction unit.
Assembling the Shield
1
Figure 3
1. Mounting holes
2. Drill a hole (5/16 in. dia.) through the frame at each marked location.
3. Align the tab on the shield bracket with the front edge of the frame with the bracket inside of the loader arm pocket (Fig. 4).
Note: There is a right and left bracket. Ensure that you install the correct bracket on each side. The tab should be over the frame edge and the bracket should be inside the loader arm pocket with the 2 smaller holes in the bracket lined up with the holes you drilled in the frame (Fig. 4).
1. Slide the shield supports into the pockets in the shield brackets on the traction unit (Fig. 5).
2. Assemble the shield and flexible skirt to the shield supports as illustrated in Figure 5, using 6 bolts (1/4 x 1-1/2 in.), washers, and locknuts (1/4 in.).
Note: The skirt should drape over the engine or hood.
7
3
7
5
6
5
3
4
4
1
m–5266
Figure 5
1. Shield support
2. Shield bracket
3. Shield
4. Skirt
5. Bolt, 1/4 x 1-1/2 in.
6. Washer
7. Locknut, 1/4 in.
Note: Install or remove the shield as needed by sliding it into the brackets or pulling it out of the brackets. Do not remove the brackets from the traction unit. You can remove the shield easily by flexing it in the center as you pull it out of the brackets.
Installing the Chip Guard
The stump grinder has 4 sets of mounting holes for positioning the chip guard (Fig. 6). Move the guard up (upper holes) when you are grinding close to the ground and down (lower holes) when you are chipping tall stumps. Install the chip guard as follows:
1. Position the mounting tube on the guard between two holes on the grinder (Fig. 6).
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m–5265
1
2
Figure 6
1. Mounting holes
2. Chip guard
3. Mounting tube
4. Guard pin
5. Hairpin cotter
2. Slide the guard pin through the holes in the grinder and the mounting tube (Fig. 6).
3. Secure the pin with a hairpin cotter (Fig. 6).
Operation
Warning
During operation, debris will fly in all directions and can cause injury to eyes and other exposed body parts.
Never operate the stump grinder without the shield installed on the traction unit and the chip guard on the grinder.
Wear personal protective gear during operation.
Keep all bystanders at least 30 feet (9 m) away from the work area.
Important Always use the traction unit to lift and
move the attachment.
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Grinding Stumps
1. If your traction unit has a speed selector, set it to the slow (turtle position).
2. Start the engine.
3. Pull the auxiliary hydraulics lever to the operator grip
to engage the stump grinder.
4. Position the grinder on the left side and behind the stump (Fig. 7).
5. Swing the grinder toward you using the attachment tilt lever, grinding at a depth of 1/4 to 2 in. (0.5 to 5 cm), depending on the hardness of the wood (Fig. 7).
Note: If you take too deep of a cut, the grinder will stall. If it stalls, raise it slightly and try again.
6. Swing the grinder back out (Fig. 7), lower it 1/4 to 2 in. (0.5 to 5 cm) and repeat steps 4 through 6 until you have ground down a few inches.
7. Raise the loader arms to the original height.
8. Move the grinder to the right (Fig. 7).
9. Repeat steps 4 through 8 until you reach the right side
of the stump.
m–5275
Figure 7
10. Return the grinder to the left side of the stump, lower it, and repeat steps 3 through 10 until you have ground the stump into the ground.
Note: To contain the chips, you may need to stop the grinder and move the chip guard up as you move the grinder down.
11. When finished, stop the grinder by moving the auxiliary hydraulics lever into neutral.
Grinding Roots
1. Stop the grinder and hang it vertically from the loader arms a few inches off of the ground.
2. Stop the engine and remove the key.
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3. Loosen the large bolt on the top of the grinder (Fig. 8).
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1
11. When finished, stop the grinder by moving the auxiliary hydraulics lever into neutral.
12. Loosen the large bolt on the top of the grinder (Fig. 8).
13. Remove the front bolt and nut securing the grinder
(Fig. 8).
14. Swing the grinder 30 degrees counter-clockwise (Fig. 8).
15. Torque the large bolt on top of the grinder to 300 ft.-lb. (406 Nm) (Fig. 8)
16. Install the bolt and nut in the front hole and torque them to 75 ft.-lb. (101 Nm) (Fig. 8).
Tips for Grinding
Always use full throttle (maximum engine speed).
m–5273
Figure 8
1. Large bolt—loosen 2. Front bolt—remove
4. Remove the front bolt and nut securing the grinder (Fig. 8).
5. Swing the grinder 30 degrees clockwise (Fig. 8).
6. Torque the large bolt on top of the grinder to 300 ft.-lb.
(406 Nm) (Fig. 8)
7. Install the bolt and nut in the front hole and torque them to 75 ft.-lb. (101 Nm) (Fig. 8).
8. Start the traction unit and start the grinder.
9. Lower the grinder into the root.
10. Move the grinder along the length of the root by
moving the traction unit over the root.
Maintenance
Never transport the stump grinder with the loader arms raised. Keep the arms lowered and the grinder tilted up.
On 200 and 300 series traction units set the speed selector to the slow (turtle position) and the flow divider to approximately the 10 o’clock position.
Transporting the Stump Grinder on a Trailer
Place the stump grinder on a trailer or truck capable of carrying it.
Securely tie the grinder to the trailer or truck using tie straps appropriate for the weight of the grinder and for highway use.
Remove the operator’s shield from the traction unit before transporting the traction unit or the shield may be damaged in transport.
Recommended Maintenance Schedule
Maintenance Service
Interval
8 hours
Storage Service
Maintenance Procedure
Grease all fittings.
Check the teeth and replace any that are worn or damaged.
Ensure that the disk stops within 5 seconds of releasing the auxiliary hydraulics
lever. If not, contact your Authorized Toro Dealer for brake service.
Grease all fittings.
Paint chipped surfaces
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Caution
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
Greasing the Stump Grinder
Grease all pivot joints every 8 operating hours and immediately after every washing.
Grease Type: General-purpose grease.
1. Clean the grease fittings with a rag.
2. Connect a grease gun to each fitting
(Fig 9).
m–5276
Figure 9
3. Pump grease into the fittings until grease begins to ooze out of the bearings (approximately 3 pumps).
4. Wipe up any excess grease.
3. Manually rotate the grinding wheel until you can
access the teeth you want to replace (Fig. 10).
3
1
4
2
Figure 10
1. Straight teeth
2. Curved teeth
3. Bolt
4. Disk
m–5274
Replacing the Teeth
Due to the high amount of wear placed on the teeth, you will need to replace them periodically. There are two types of teeth, curved and straight. The teeth are mounted on the wheel in pairs, alternating between curved and straight. Each pair contains a right and a left version of the tooth. Always replace the teeth in pairs (2 curved or 2 straight together). Always replace teeth with the same type of tooth (curved or straight).
In each pair, one tooth has two counter sunk holes through it; the other has two threaded holes. Mount the teeth facing the same direction as the teeth you removed.
To replace a pair of teeth, complete the following procedure:
1. Disconnect the stump grinder from the traction unit.
2. Connect the stump grinder hydraulic connectors
together.
4. Remove the two bolts securing the teeth and discard the teeth (Fig. 10).
5. Install the new teeth on the disc in the same location and orientation as the teeth you removed using the existing mounting bolts (Fig. 10).
Note: The location on the disk for curved teeth is marked by an indent ground into the disk between the tooth mounting holes. Straight tooth locations do not have this indent.
6. Torque the bolts securing the teeth to 240 ft.-lb. (325 N⋅m).
Storage
1. Before long term storage, brush the dirt from the attachment. Do not wash it, because washing will cause rust.
2. Check the condition of the teeth. Replace any worn or damaged teeth.
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3. Grease all fittings.
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4. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged or worn.
6. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer.
7. Store the grinder in a clean, dry garage or storage area.
5. Ensure that all hydraulic couplers are connected
together to prevent contamination of the hydraulic system.
Troubleshooting
Problem Possible Causes Corrective Action
Cutting disk stops during cutting.
Cutting disk does not turn.
1. Too deep of a cut 1. Raise the loader arms 1/2 in.
2. Teeth worn, damaged, or broken.
1. Hydraulic coupler not completely connected
2. Damaged hydraulic coupler 2. Check/replace couplers
3. A hydraulic hose is kinked, pinched, or obstructed
4. Auxiliary valve on the traction unit is not opening.
5. Hydraulic motor failure 5. Contact Authorized Service
8. Cover the grinder to protect it and keep it clean.
2. Replace any worn, damaged, or broken teeth.
1. Check and tighten all couplers.
3. Find and remove the kink, pinch, or obstruction.
4. Repair the valve.
Dealer.
Does not cut fast enough.
Cutting disk turns in the wrong direction
1. Worn teeth 1. Replace any worn teeth.
2. Wrong setting on flow divider and speed lever
3. Quick coupler or hose restriction
4. Hydraulic system too hot 4. Shutdown and allow the
5. Relief valve set below specifications
1. Auxiliary valve lever in wrong position
2. Hydraulic hoses reversed 2. Disconnect hoses and switch
2. Set the flow divider to the 10:00 position and the speed lever to the turtle position.
3. Check hoses and couplers and repair any problems found.
system to cool.
5. Contact Authorized Service Dealer.
1. Move auxiliary valve lever to the rearward position.
connectors.
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