Toro 22418 Operator's Manual

FORM NO. 3322–647
Adjustable
Forks
Sitework Systems Attachment
Model No. 22418 – 890001 & Up
Operator’s Manual
English (CE)
Contents
Page
Introduction 2. Safety 2
Safety Decal3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3
Stability Ratings4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4
Loose Parts4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling the Forks4. . . . . . . . . . . . . . . . . . . . . . .
Installing the Forks on the T
Removing the Forks from the Traction Unit5. . . . .
Operation 5
Operating T
Maintenance 6
Storage 6
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
raction Unit5. . . . . . . .
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ips 5
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Introduction
W
e want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. Y number on a plate located on the back frame of the forks.
, always know the model and serial numbers of
ou will find the model and serial
The
warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury W
ARNING and CAUTION are signal words used to identify the level of hazard. However hazard, be extremely careful.
DANGER
serious injury or death if the recommended precautions are not followed.
WARNING
or death if the recommended precautions are not followed.
CAUTION
moderate injury if the recommended precautions are not followed.
wo other words are also used to highlight information.
T “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
signals an extreme hazard that will cause
signals a hazard that may cause serious injury
signals a hazard that may cause minor or
, even death. DANGER,
, regardless of the
Safety
Impr
oper use or maintenance by the operator or owner
can r
esult in injury comply with these safety instructions and those in the traction unit operator’s manual. Always pay attention to the safety alert W
ARNING, or DANGER—“personal safety instruction.” Failur may r
esult in personal injury or death.
. T
o r
educe the potential for injury
symbol, which means CAUTION,
e to comply with the instruction
,
For your convenience, write the product model and serial numbers in the space below
Model No:
Serial No.
8111 Lyndale Ave. South Bloomington, MN 55420–1196
oro Company
.
– 1999
POTENTIAL HAZARD
When the engine is off, attachments in the raised position can gradually lower
WHA
T CAN HAPPEN
Someone nearby may be pinned or injur the attachment as it lowers.
HOW T
2
O AVOID THE HAZARD Always lower the attachment lift each time you shut off the traction unit.
WARNING
.
ed by
All Rights Reserved
Printed in the USA
WARNING
CAUTION
POTENTIAL HAZARD
When going up or down hill, the machine could overturn if the heavy end is toward the downhill side.
WHA
T CAN HAPPEN
Someone may be pinned or seriously injured by the machine if it overturns.
HOW T
O AVOID THE HAZARD Operate up and down slopes with the heavy end of the machine uphill. Empty forks will make the r
ear end heavy and loaded forks will make
the fr
ont end heavy
.
CAUTION
POTENTIAL HAZARD
If you step off of the platform with the load raised, the machine could tip forward.
WHA
T CAN HAPPEN
Someone nearby may be pinned or injur
HOW T
O AVOID THE HAZARD Lower the forks befor platform.
e stepping off or the
ed.
POTENTIAL HAZARD
If the forks ar load could be inadvertently dumped on the operator.
WHA
T CAN HAPPEN
The operator could be injur dumped.
HOW T
Safety
1. Machine
O AVOID THE HAZARD When lifting the forks, tilt them forward to keep them level and pr backwards.
Decal
1
roll-over– exceeding rated load capacity can cause instability
e not kept level while lifting, the
ed when the load is
event spilling
2
#
99–9938
Figure 1
2.
Read operator’s manual
3.
Maximum load capacity
3
Specifications
Note:
Specifications and design are subject to change without notice.
Overall Overall length Overall height Weight Fork length Fork cross–section size Fork width adjustment range
(outside to outside dimensions) Load rating capacity (per SAE J1
width
197)
31.0 inches (79 cm)
40.0 inches (102 cm)
29.0 inches (74 cm) 162 lbs (74 Kg)
31.5 inches (80 cm)
3.0 inches (7.6 cm) x 1.0 inch (2.5 cm)
6.5 to 30.0 inches (17 to 76 cm)
335 lbs (152 Kg)
3
Stability
To
determine the degree of slope you can traverse with the forks installed on a traction unit, find the stability rating for the hill position you want to travel in the table below then find the degree of slope for the same rating and hill position in the Stability Data section of the traction unit operator’
Ratings
s manual.
Stability With Unloaded Forks
Orientation
,
Front Uphill
Stability Rating
D
IMPORTANT counterweight. Do not use the forks without the counterweight or the traction unit will become unstable.
Stability With a Loaded Forks
Orientation
Front Uphill
: The forks ar
e rated for use with the
Stability Rating
B
Rear Uphill
D
Side Uphill
B
Rear Uphill
B
Side Uphill
B
WARNING
POTENTIAL
Exceeding the maximum slope can cause the traction unit to tip.
WHA
T CAN HAPPEN
If the traction unit tips, you or bystanders could be crushed.
HOW T
Do not drive the the traction unit on a slope steeper that the maximum slope.
HAZARD
O AVOID THE HAZARD
Installation
Loose
DESCRIPTION QTY. USE
Adjustable
Forks
Mounting pin
Roll pin
Assembling
1. Remove
(Fig. 2).
Parts
forks frame
the Forks
the roll pin from one end of the mounting pin
1 2 1 2
4
Assemble and install on traction unit
2.
Slide the mounting pin through the brackets on the frame and the sockets on the forks as illustrated in Figure 2.
1
5. Raise
the loader arms while tilting back the mount
plate at the same time.
2
5
4
1. Adjustable
2.
Mounting pin
3.
Roll pin
3. Replace
Installing T
raction Unit
IMPORTANT: plates ar
forks frame
the roll pin in the end of the mounting pin.
the Forks on the
Befor
e fr
ee of any dirt or debris.
4
Figure
e installing, ensur
2
4. Fork
5. Bracket
3
m–3928
e that the mount
IMPORTANT enough to clear the gr be tilted all the way back.
6.
Stop the engine.
7.
Engage the quick attach pins (Fig. 4).
1. Quick
Removing T
raction Unit
1. Start
onto a trailer
: The attachment should be raised
ound and the mount plate should
1
Figure
attach pins (shown in engaged position)
the Forks from the
the engine and lower the forks to the ground or
.
m–4056
4
1.
Ensure that the attachment is positioned on a level surface with enough space behind it to accommodate the traction unit.
2.
Move the pump control lever to the slow (turtle) position, then start the engine.
3.
Slowly push the attachment tilt lever forward to tilt the mount plate forward.
4.
Position mount plate into the upper lip of the receiver plate on the forks (Fig. 3).
1
2
m–4055
1. Mount
Figure
plate
3
2.
Receiver plate
Stop the engine.
2.
3.
Disengage the quick attach pins by turning them to the outside.
Start engine, tilt the mount plate forward and back the
4.
traction unit away from the forks.
Operation
Operating Tips
To
adjust the forks, slide them along the mounting pin to the desired width. The forks should always be adjusted to the widest possible setting to ensure that the load will be as stable as possible.
When transporting a load, keep the forks as close to the ground as possible.
Never use the forks for prying as damage may occur Never attempt to lift more than the rated lift capacity
of the traction unit.
.
5
Maintenance
CAUTION
POTENTIAL HAZARD
If you leave the key in the ignition switch, someone could start the engine.
WHA
T CAN HAPPEN
Accidental starting of the engine could seriously injur
e you or other bystanders.
HOW T
Storage
1.
2.
O AVOID THE HAZARD Remove the key fr you do any maintenance.
Before long term storage, wash the attachment with mild deter from the entire attachment.
Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer
gent and water to remove dirt and grime
om the ignition switch befor
e
.
Store the attachment in a clean, dry garage or storage
3.
area. Cover it to protect it and keep it clean.
6
7
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