Toro 22415 Operator's Manual

Broom
Sitework Systems Attachment
Model No. 22415—990001 & Up
Form No. 3323-263
Operator’s Manual
English (CE)
Contents
Page
Introduction 2. Safety 2
Safety Decals3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3
Stability Ratings4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5
Loose Parts5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling the Broom5. . . . . . . . . . . . . . . . . . . . . .
Greasing the Broom6. . . . . . . . . . . . . . . . . . . . . . . .
Checking Castor T Installing the Broom on the T
Connecting the Hydraulic Hoses8. . . . . . . . . . . . . .
Removing the Broom from the Traction Unit8. . . .
Adjusting the Downward Pressure of the Broom8.
Operation 9
T
ips for Sweeping9. . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 10
Service Interval Chart10. . . . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication10. . . . . . . . . . . . . . . . . . . .
Changing Brushes12. . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Castor Fork Bushings12. . . . . . . . . . .
Servicing a Castor Wheel13. . . . . . . . . . . . . . . . . . . .
Storage 13
Troubleshooting 14
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ire Pressure6. . . . . . . . . . . . . . . .
raction Unit6. . . . . . .
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Model No:
Serial No.
The
warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury W
ARNING and CAUTION are signal words used to identify the level of hazard. However hazard, be extremely careful.
DANGER
serious injury or death if the recommended precautions are not followed.
WARNING
or death if the recommended precautions are not followed.
CAUTION
moderate injury if the recommended precautions are not followed.
wo other words are also used to highlight information.
T “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
The left and right side of the machine is determined by standing in the normal operator’s position.
signals an extreme hazard that will cause
signals a hazard that may cause serious injury
signals a hazard that may cause minor or
, even death. DANGER,
, regardless of the
Safety
Introduction
W
e want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. Y number on a plate located on the product. For your convenience, write the product model and serial numbers in the space below
, always know the model and serial numbers of
ou will find the model and serial
.
Impr
oper use or maintenance by the operator or owner
can r
esult in injury comply with the safety instructions in the traction unit operator’ safety alert W
ARNING, or DANGER—“personal safety instruction.” Failur may r
s manual and always pay attention to the
esult in personal injury or death.
. T
o r
educe the potential for injury
symbol, which means CAUTION,
e to comply with the instruction
,
The Toro Company – 1999
2
All Rights Reserved
Printed in the USA
WARNING
Safety
Decals
POTENTIAL HAZARD
Contact with r
WHA
T CAN HAPPEN
Rotating bristles can injur body parts.
HOW T
Befor
O AVOID THE HAZARD Keep your hands, feet, and any other part of your body or clothing away fr parts.
e adjusting, cleaning, repairing and inspecting the br gr
ound and stop the engine. Remove the key
otating bristles may cause injury
e hands, feet or other
om r
otating
oom, lower the br
oom to the
WARNING
POTENTIAL HAZARD
Small stones, dirt clumps, or other debris may be thr
own during sweeping.
WHA
T CAN HAPPEN
Serious injury may r
HOW T
O AVOID THE HAZARD Keep childr area. Always wear safety glasses or goggles when operating the br
en and bystanders out of the work
esult.
oom.
1
.
3
# 100–4652
5 6 7
.
4
1. Pinching/crushing hazard—hand
2. Pinching/crushing hazard—foot
3. Keep
4.
5.
bystanders away Safety alert symbol Read operator’s manual
2
3
8
# 100–4654
Figure 1
6.
7. W
8.
#
100–4650
Thrown object hazard—face
ear eye and breathing
protection Thrown object
hazard—whole body
2
3
3
WARNING
POTENTIAL HAZARD
When the engine is off, attachments in the raised position can gradually lower
WHA
T CAN HAPPEN
Someone nearby may be pinned or injur the attachment as it lowers.
HOW T
O AVOID THE HAZARD Always lower the attachment lift each time you shut off the traction unit.
.
ed by
Specifications
Note:
Specifications and design are subject to change without notice.
Width 53 Length Height Weight
inches (135 cm) 40 inches (102 cm) 50 inches (127 cm) 476 lbs (216 Kg)
3
Maximum swing angle Sweeping width
with no swing rotation With 25 degree swing rotation
Broom diameter 24 inches (51 cm)
25 degrees
48 inches (122 cm) 42 inches (106.6 cm)
Number of brushes Brush material Brush rotation speed Hydraulic drive Castor wheels
Stability
To
determine the degree of slope you can traverse with the broom installed on a traction unit, find the stability rating for the hill position you want to travel in the table below then find the degree of slope for the same rating and hill position in the Stability Data section of the traction unit operator’
Orientation
Front Uphill
Ratings
s manual.
Stability Rating
27 Polypropylene and/or steel 150 rpm Direct drive, 1 T
wo 8.5 in. (21.5 cm) x 3.5 in. (8.9) pneumatic
tires
C
1.9 cu. in. (195 cc) geroler motor
,
POTENTIAL HAZARD
Exceeding the maximum r can cause the traction unit to tip.
WHA
T CAN HAPPEN
If the traction unit tips, you or bystanders could be crushed.
HOW T
O AVOID THE HAZARD Do not drive the traction unit on a slope steeper than the maximum r determined in the pr traction unit operator’s manual.
WARNING
ecommended slope
ecommended slope, as evious table and the
Rear Uphill
C
Side Uphill
C
Note:
On traction units with a rear operator platform, the broom is rated for use without the counterweight. If you use the counterweight with the broom, the traction unit will be less stable in the front and side uphill positions.
4
Installation
Loose
Note:
Parts
Use the chart below to identify parts for assembly
DESCRIPTION
Pivot frame Broom head Attachment frame Swing arm Bolt, 3/4 in. (1.9 cm) x 10 1/2 in. (26.7 cm) Nut, 3/4 in. (1.9 cm) Thrust washer, large Pivot cap Bolt, 3/4 in. (1.9 cm) x 4 in. (10 cm) Spacer
Assembling
1. Slide
the thrust washer and the pivot frame onto the
the Broom
shaft on the back of the broom head (Fig. 2)
2.
Secure the pivot frame with a pivot cap, 3/4 in. (1.9 cm) x 10 1/2 in. (26.7 cm) bolt, and 3/4 in. (1.9 cm) nut (Fig. 2).
Note:
Ensure that the pivot frame rotates around the shaft.
If it cannot, the bolt and nut are too tight.
.
QTY. USE
1 1 1 1 1
Assemble broom
4 1 2 2 4
3. Lubricate
the shaft on the top of the pivot frame (Fig. 3) with a corrosion resistant, calcium-sulphonate based grease.
4.
Slide the attachment frame onto the shaft on the top of the pivot frame (Fig. 3).
5.
Secure the attachment frame with a pivot cap and 3/4 in. (1.9 cm) nut (Fig. 3).
4
3
2
3
5
1. Pivot
2. Shaft
3.
Pivot cap
4.
Thrust washer
1
frame
Figure
2
4
2
5.
Bolt, 3/4 in. (1.9 cm) x 10 1/2 in. (26.7 cm)
6.
Nut, 3/4 in. (1.9 cm)
1
6
m–4176
m–4175
Figure
1. Assembly
2. Shaft
6. Torque
7.
Connect the swing arm to the swing bracket on the
frame
the nut to 265 ft·lbs (359 Nm).
3
Pivot cap
3.
4.
Nut, 3/4 in. (1.9 cm)
pivot frame with two spacers, a 3/4 in. (1.9 cm) x 4 in. (10 cm) bolt, and a 3/4 in. (1.9 cm) nut (Fig. 4). T
orque to 265 ft·lbs (359 Nm).
5
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