Toro 22186TE Operator's Manual

FormNo.3368-850RevB
Commercial53cmLawnMower
ModelNo.22186TE—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean directives.Fordetails,seetheseparateproductspecic DeclarationofConformity(DOC)sheet.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourmachineproperlyandtoavoidinjury anddamagetothemachine.Youareresponsiblefor operatingthemachineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor machineandaccessoryinformation,helpndinga dealer,ortoregisteryourmachine.
Wheneveryouneedservice,genuineT oroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourmachineready. Figure1identiesthelocationofthemodelandserial numbersonthemachine.Writethenumbersinthe spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualusestwowordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
GeneralSafety......................................................3
SoundPressure.....................................................5
SoundPower........................................................5
Hand-ArmVibration............................................5
SafetyandInstructionalDecals.............................6
Setup...........................................................................8
1InstallingtheHandle..........................................8
2FillingtheEnginewithOil.................................9
3InstalltheRecyclePlugorGrassBag.................10
ProductOverview......................................................11
Controls.............................................................12
Operation...................................................................12
CheckingtheEngineOilLevel............................12
FillingtheFuelTankwithGasoline.....................13
StartingtheEngine.............................................13
StoppingtheEngine...........................................14
OperatingtheSelf-propelDrive..........................14
AdjustingtheCuttingHeight..............................15
RecyclingtheClippings.......................................15
BaggingtheClippings.........................................16
Side-dischargingtheClippings............................17
OperatingTips...................................................18
Maintenance...............................................................19
RecommendedMaintenanceSchedule(s)................19
PremaintenanceProcedures....................................19
PreparingforMaintenance.................................19
EngineMaintenance...............................................20
ServicingtheAirCleaner....................................20
ChangingtheEngineOil....................................20
ServicingtheSparkPlug.....................................20
DriveSystemMaintenance.....................................21
AdjustingtheSelf-propelDriveCable.................21
BladeMaintenance.................................................22
MaintainingtheCuttingBlade.............................22
Cleaning.................................................................23
CleaningundertheMachine................................23
Storage.......................................................................23
©2013—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
PreparingtheFuelSystem...................................23
PreparingtheEngine..........................................23
GeneralInformation..........................................24
RemovingtheMachinefromStorage..................24
Troubleshooting.........................................................25
Safety
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructions.
Torodesignedandtestedthismachineforreasonably safeservice;however,failuretocomplywiththe followinginstructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and togainknowledgeofthemachine,itisessential thatyouandanyotheroperatorofthemachineread andunderstandthecontentsofthismanualbefore theengineiseverstarted.Payparticularattention tothesafetyalertsymbol( Caution,Warning,orDanger—“personalsafety instruction.”Readandunderstandtheinstruction becauseithastodowithsafety .Failuretocomply withtheinstructionmayresultinpersonalinjury.
GeneralSafety
Figure2)whichmeans
Thefollowinginstructionshavebeenadaptedfromthe ISOstandard5395.
Thiscuttingmachineiscapableofamputatinghands andfeetandthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe controlsandtheproperuseofthemachine.
Neverallowchildrenorpeopleunfamiliarwiththese instructionstousethemachine.Localregulations canrestricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
Understandexplanationsforallpictogramsusedon themachineorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe followingprecautions.
Storefuelincontainersspecicallydesignedforthis purpose.
Refueloutdoorsonlyanddonotsmokewhile refueling.
Addfuelbeforestartingtheengine.Neverremove thecapofthefueltankoraddgasolinewhilethe engineisrunningorwhentheengineishot.
3
Ifgasolineisspilled,donotattempttostartthe enginebutmovethemachineawayfromthearea ofspillageandavoidcreatinganysourceofignition untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely .
Preparation
Whilemowing,alwayswearsubstantialfootwearand longtrousers.Donotoperatethemachinewhen barefootorwearingopensandals.
Thoroughlyinspecttheareawherethemachineisto beusedandremoveallstones,sticks,wires,bones andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat guards,andsafetydevices,suchasdeectorsand/or grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe blades,bladeboltsandcutterassemblyarenotworn ordamaged.Replacewornordamagedbladesand boltsinsetstopreservebalance.
Starting
Disengageallbladeanddriveclutchesandshiftinto neutralbeforestartingtheengine.
Donottiltthemachinewhenstartingtheengine orswitchingonthemotor,unlessthemachinehas tobetiltedforstarting.Inthiscase,donottiltit morethanabsolutelynecessaryandliftonlythepart, whichisawayfromtheoperator.
Starttheengineorswitchonthemotorcarefully accordingtoinstructionsandwithfeetwellaway fromtheblade(s)andnotinfrontofthedischarge chute.
Operation
Nevermowwhilepeople,especiallychildren,orpets arenearby .
Mowonlyindaylightoringoodarticiallight.
Avoidoperatingthemachineinwetgrass,where feasible.
Stayalertforholesintheterrainandotherhidden hazards.
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryamachinewhiletheengine isrunning.
Useextremecautionwhenreversingorpullinga pedestriancontrolledmachinetowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes. –Exerciseextremecautionwhenonslopes. –Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Uselowthrottlesettingswhenengagingthe traction-clutch,especiallyinhighgears.Reduce speedonslopesandinsharpturnstoprevent overturningorlossofcontrol.
Stopthebladeifthemachinehastobetiltedfor transportationwhencrossingsurfacesotherthan grassandwhentransportingthemachinetoand fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethemachine. –beforerefueling. –beforeremovingthegrasscatcher. –beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's position.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute. –beforechecking,cleaningorworkingonthe
machine.
afterstrikingaforeignobject,inspectthe
machinefordamageandmakerepairsbefore restartingandoperatingthemachine.
ifthemachinestartstovibrateabnormally(check
immediately).
Reducethethrottlesettingduringengineshutdown, andclosethefuelvalveattheconclusionofmowing.
Lightningcancausesevereinjuryordeath.Ifyousee lightningorhearthunderinthearea,donotoperate themachine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe machineisinsafeworkingcondition.
Donotusepressurecleaningmachineonmachine.
Neverstorethemachinewithgasolineinthetank andinsideabuildingwherefumescanreachanopen ameorspark.
Allowtheenginetocoolbeforestoringinany enclosure.
4
Toreducetherehazard,keeptheengine,silencer, batterycompartmentandgasolinestoragefreeof grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer's recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety .
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatinganengineat excessivespeedcanincreasethehazardofpersonal injury.
Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.
Toensurethebestperformanceandsafety,
purchaseonlygenuineT ororeplacementparts andaccessories.Donotuse accessories;theymaycauseasafetyhazard.
will t
partsand
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s earof90dBA,whichincludesanUncertaintyValue(K) of1dBA.Thesoundpressurelevelwasdetermined accordingtotheproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA, whichincludesanUncertaintyValue(K)of1dBA.The soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforthelefthand=4.0m/s
Measuredvibrationlevelfortherighthand=5.8m/s
UncertaintyValue(K)=2.3m/s
Themeasuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
2
2
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
110-4978
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
3.Cutting,dismembermenthazardofhandorfoot—stoptheengineandremovethesparkplugwirebeforeperformingany maintenanceonthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayawayfrommovingparts.
5.Warning—stoptheenginebeforeleavingthemachine.
1.EngineswitchOff
2.EngineswitchOn
110-9457
3.Unlocked
4.Locked
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
112-8760
6
114-2820
1.Warning—readthe Operator'sManual.
2.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
3.Thrownobjecthazard—do notoperatethemower withoutthereardischarge plugorbaginplace;do notoperatethemower withoutthesidedischarge coverordeectorinplace.
4.Cutting/dismemberment hazardofhandorfoot, mowerblade—stayaway frommovingparts.
5.Cutting/dismemberment hazardofhandorfoot, mowerblade—remove theignitionkeyandread theinstructionsbefore servicingorperforming maintenance.
6.Cutting/dismemberment hazardofhandorfoot, mowerblade—donot operateupanddown slopes;operatesideto sideonslopes;stopthe enginebeforeleavingthe operatingposition;and lookbehindyouwhen backingup.
7
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
1
InstallingtheHandle
Partsneededforthisprocedure:
2
Oval-headbolt(5/16x1-1/2inches)
2
Bolt(5/16x1-1/2inches)
2
Spacer
4
Locknut(5/16inch)
1
Cabletie
Oval-headbolt(5/16x1-1/2inches) Bolt(5/16x1-1/2inches) Spacer Locknut(5/16inch) Cabletie
SAE30WdetergentoilwithanAPI serviceclassicationofSH,SJ,SL,or higher(notsuppliedwiththemower)
Nopartsrequired
Qty.
20oz.
(0.55l)
Use
2 2 2 4 1
Installthehandle.
Filltheenginewithoil.
Installtherecycleplugorgrassbag.
Procedure
1.Removethe2screwsthatholdthebackcoverin placeandremovethebackcover(Figure3).
Figure3
2.Attachthehandletothedeckofthemachine (Figure4)usingthe4bolts,4locknuts,and2spacers intheloosepartsbag.
Figure4
1.Oval-headbolt(5/16x 1-1/2inches)(2)
2.Bolt(5/16x1-1/2inches) (2)
3.Spacer(2)
4.Locknut(5/16inch)(4)
Note:Youcansetthehandleheightinoneoftwo positions(Figure5).Setthehandletoaheightthatis comfortableforyou.
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Figure5
1.Higherhandleposition2.Lowerhandleposition
Figure7
Note:Torqueallboltsto120in-lb(13.6N-m).
3.Routetheself-propeldrivecabledowntheinside ofthehandle,threadthecablethroughtheopening onthelefthandsideofthehousing,andattachthe cableend(Figure6).
Figure6
1.Self-propeldrivecable
2.Insertcablejacketend here
4.Ensurethattheself-propeldrive isproperlyadjusted;referto AdjustingtheSelf-propelDriveCable(page21).
3.Attachcableendhere
6.Installthebackcoverwiththe2screwsyouremoved instep1.
2
FillingtheEnginewithOil
Partsneededforthisprocedure:
20oz.
(0.55l)
Procedure
Important:Thismachine
intheengine.
Important:T oreadthedipstickinthismachine correctly,do thedipstickuntilthethreadsonthecapjusttouch thethreadsintheoillltube.
1.Movethemachinetoalevelsurface.
2.Removethedipstick,wipeitclean,andinsertitback
SAE30WdetergentoilwithanAPIservice classicationofSH,SJ,SL,orhigher(notsupplied withthemower)
does not
not
screwitintotheoillltube.Insert
intotheoilllertubejustuntilitstopsbutdonot screwitin(
Figure8).
comewithoil
5.Tietheloosecablestothehandle(Figure7)using thecabletiefromtheloosepartsbag.
Figure8
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