Toro 22167TE Operator's Manual

ProLine 53cm Heavy-Duty Recycler)/ Rear-Bagging

Walk Power Lawn Mower

Model No. 22167TE—250000001 and Up

Form No. 3352-485

Operator’s Manual

Original Instructions (EN)

Keep this engine Owner’s Manual with your unit. Should this engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered through the engine manufacturer.

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Lawn Mower Safety 3. . . . . . . . . . . . . . . .

Sound Pressure 5. . . . . . . . . . . . . . . . . . . . . . . . . . .

Sound Power 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vibration 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 6. . . . . . . . . . . . . . .

Assembly 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Handle 8. . . . . . . . . . . . . . . . . . . . . .

Installing the Starter Rope 8. . . . . . . . . . . . . . . . . .

Installing the Discharge Tunnel Plug 8. . . . . . . . . .

Before Starting 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filling the Crankcase with Oil 9. . . . . . . . . . . . . . .

Filling the Fuel Tank with Gasoline 9. . . . . . . . . .

Reviewing the Maintenance Schedule 10. . . . . . . . .

Operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controls 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting the Engine 11. . . . . . . . . . . . . . . . . . . . . . . .

Stopping the Engine 11. . . . . . . . . . . . . . . . . . . . . . .

Using the Self-propel Drive 11. . . . . . . . . . . . . . . . .

Using the Discharge Tunnel Plug 12. . . . . . . . . . . .

Adjusting the Cutting Height 12. . . . . . . . . . . . . . . .

Using the Grass Bag 13. . . . . . . . . . . . . . . . . . . . . . .

Operating Tips 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Maintenance Schedule 15. . . . . . . .

Checking the Engine Oil Level 16. . . . . . . . . . . . . .

Cleaning under the Housing 16. . . . . . . . . . . . . . . .

Cleaning the Discharge Tunnel and Plug 17. . . . . .

Servicing the Air Cleaner 17. . . . . . . . . . . . . . . . . .

Maintaining the Blade 18. . . . . . . . . . . . . . . . . . . . .

Cleaning under the Belt Cover 19. . . . . . . . . . . . . .

Lubricating the Pivot Arms 19. . . . . . . . . . . . . . . . .

Adjusting the Self-propel Drive 20. . . . . . . . . . . . . .

Changing the Engine Oil 20. . . . . . . . . . . . . . . . . . .

Servicing the Spark Plug 20. . . . . . . . . . . . . . . . . . .

Lubricating the Gear Case 21. . . . . . . . . . . . . . . . . .

Adjusting the Blade Brake Cable 21. . . . . . . . . . . .

Servicing the Wheels 21. . . . . . . . . . . . . . . . . . . . . .

Page

Storage 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the Fuel System 22. . . . . . . . . . . . . . . . . .

Preparing the Engine 22. . . . . . . . . . . . . . . . . . . . . .

General Information 22. . . . . . . . . . . . . . . . . . . . . . .

Removing the Lawn Mower from Storage 23. . . . .

Accessories 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.

You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the space below:

Model No.

Serial No.

This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.

W 2005 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

Printed in the USA

Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.

• Never allow adults unfamiliar with these instructions to operate the lawn mower.

Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information. mechanical information and Note: emphasizes general information worthy of special attention.

Important calls attention to special

Safety

Toro designed and tested this lawn mower to offer reasonably safe service; however, failure to comply with

the following instructions may result in personal injury.

Warning

Engine exhaust contains carbon monoxide, an odorless, deadly poison that can kill you.

Do not run the engine indoors or in an enclosed area.

To ensure maximum safety, best performance, and to gain knowledge of the product, it is essential that you and any other operator of the lawn mower read and understand the contents of this manual before the engine is ever started.

This is the safety alert symbol. It is used to alert

you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Improperly using or maintaining this lawn mower can result in injury. To reduce the potential for injury, comply with these safety instructions.

• Never mow while people (especially children) or pets are nearby. Stop the lawn mower if anyone enters the area.

• Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the lawn mower and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of a responsible adult.

• Be alert and turn the lawn mower off if children enter the area.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

• Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

• See the manufacturer’s instructions for proper operation and installation of accessories. Use only the accessories that are approved by the manufacturer.

Preparation

• Thoroughly inspect the area where you will use the lawn mower, and remove all stones, sticks, wires, bones, and other foreign objects.

• While mowing, always wear substantial footwear and long trousers.

• Do not operate the lawn mower when barefoot or wearing open sandals.

• Always wear safety goggles or safety glasses with side shields when operating the lawn mower.

• Warning: Gasoline is highly flammable. Take the following precautions:

General Lawn Mower Safety

This lawn mower is capable of amputating hands and feet and of throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Training

• Read this operator’s manual carefully. Be thoroughly familiar with the controls and the proper use of the lawn mower before starting it.

• Never allow children to operate the lawn mower. Local regulations may restrict the age of the operator.

– Store fuel in containers specifically designed for

this purpose.

– Refuel outdoors only and do not smoke while

refuelling.

– Add fuel before starting the engine. Never remove

the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot.

– If gasoline is spilled, do not attempt to start the

engine. Move the lawn mower away from the area of spillage to avoid creating any source of ignition until the gasoline vapors have dissipated.

– Replace all fuel tank and container caps securely.

– If you must drain the fuel from the fuel tank, do it

outdoors.

• Never pick up or carry a lawn mower while the engine is running.

• Replace faulty mufflers.

• Before using, always visually inspect the blades, blade

bolts, and cutter assembly for wear or damage. Replace worn or damaged blades and bolts in sets to preserve balance.

• On multibladed lawn mowers, use care as rotating one blade can cause the other blades to rotate.

Operation

• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

• Mow only in daylight or in good artificial light.

• Always be sure of your footing on slopes.

• Walk; never run.

• Keep a firm hold on the handle.

• For wheeled rotary lawn mowers, mow across the face

of slopes, never up and down.

• Exercise extreme caution when changing the direction on slopes.

• Do not mow excessively steep slopes.

• Use extreme caution when reversing or pulling the

lawn mower toward you.

• Before and while moving backward, look behind and down for small children.

• Stop the blade(s) if you must tilt the lawn mower for transportation when crossing surfaces other than grass and when transporting the lawn mower to and from the area to be mowed.

• Never operate the lawn mower with damaged or missing guards or shields, or without safety devices (such as deflectors and grass catchers) in place.

• Do not change the speed settings on the engine.

• Disengage all blade and drive clutches before starting

the engine.

• Stop the engine and disconnect the spark-plug wire:

– before clearing blockages or unclogging the chute;

– before checking, cleaning, or working on the lawn

mower;

– after striking a foreign object. Inspect the lawn

mower for damage and make repairs before starting and operating the lawn mower; and

– if the lawn mower starts to vibrate abnormally

(check it immediately).

• Stop the engine:

– whenever you leave the lawn mower; and

– before refuelling.

• Reduce the throttle setting during engine run-out and, if the engine has a shutoff valve, turn the fuel off after mowing.

• Stop the blade(s) when crossing gravel drives, walks, or roads.

• Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher.

• Do not operate the lawn mower while under the influence of alcohol or drugs.

• If the lawn mower should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.

Slopes are a major factor related to slip and fall accidents which can result in a severe injury. If you feel uneasy on a slope, do not mow it.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

• Do not mow near drop-offs, ditches, or embankments. You could lose your footing or balance.

• Do not mow on wet grass. Reduced footing could cause slipping.

• Start the engine carefully according to instructions and with feet well away from the blade(s).

• Do not tilt the lawn mower when starting the engine, unless you must tilt the lawn mower to start it. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator.

• Do not start the engine when standing in front of the discharge chute.

• Do not put your hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

Maintenance and Storage

• Keep all nuts, bolts (especially blade attachment bolts), and screws tight to ensure that the lawn mower is in safe working condition.

• Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark.

• Allow the engine to cool before storing the lawn mower in any enclosure.

• To reduce the fire hazard, keep the engine, muffler, battery compartment, and gasoline storage area free of grass, leaves, or excessive grease.

• Check the grass catcher frequently for wear or deterioration.

• Replace worn or damaged parts.

• Use extra care when handling gasoline; gasoline

vapors are explosive.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep the lawn mower free of grass, leaves, or other debris buildup. Clean up any oil or fuel that spills.

Sound Pressure

This unit has a maximum sound pressure level at the operator’s ear of 86 dBA, based on measurements of identical machines per Directive 98/37/EC.

Sound Power

This unit has a guaranteed sound power level of 100 dBA, based on measurements of identical machines per Directive 2000/14/EC.

Vibration

This unit does not exceed a hand/arm vibration level of

4.2 m/s2, based on measurements of identical machines per Directive 98/37/EC.

• Stop and inspect the lawn mower if you strike an object. Repair the lawn mower, if necessary, before starting the engine.

• Never attempt to make wheel height adjustments while the engine is running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check the components and replace them with the manufacturer’s recommended parts when necessary.

• Lawn mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Do not change the speed settings on the engine.

• If you must drain the fuel from the fuel tank, do it

outdoors.

• To ensure the best performance and safety, purchase only genuine Toro replacement parts and accessories.

• Maintain or replace safety and instruction decals when necessary.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.

93-6654

1. Thrown object hazard, mower—keep the deflector in place.

2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.

93-6664

1. Read the Operator’s Manual for information on greasing the traction drive every 25 operating hours and greasing the transmission every 100 operating hours.

93-6657

1. Warning—read the Operator’s Manual.

2. Thrown object hazard—stay a safe distance from the the machine.

3. Thrown object hazard, mower—keep the deflector in place.

4. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.

5. Warning—stop the engine before leaving the machine.

1. To start the engine, hold the upper bail against the handle.

2. To engage the traction drive, pull the lower bail toward the handle.

94-6046

3. To stop the engine, release the upper bail.

98-2048

1. Choke

2. Fast

3. Continuous variable setting

4. Slow

5. Engine—stop

6. Set the throttle lever to the Choke position, pull the cord to start the engine, then move the throttle to the Fast position.

7. Release the bail to disengage the cutting blade.

8. Move the bail up to engage the cutting blade.

98-4387

1. Warning—wear hearing protection.

Assembly

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

9. Move the bail to the handle to engage the traction drive.

10. Forward speeds

11. Neutral

DESCRIPTION QTY. USE

Handle

Bolts, 5/16–18 x 1-1/4 in.

Bolts, 5/16–18 x 1-1/2 in.

Carriage bolt

Washers

Locknuts

Thin nylon insert locknuts

Bag support rod

Bag aligning plate

Cap locknuts

Cable ties

Installing the handle

Installing the Handle

Installing the Starter Rope

1. Mount the handle to the outside of the lawn mower housing (using the bottom hole) with two 5/16–18 x 1-1/4 in. bolts, washers, and thin nylon insert locknuts (Fig. 2).

534

Figure 2

1. Cable ties

2. Bag support rod

3. Carriage bolt

4. Bag aligning plate

5. Cap locknuts (3)

6. Handle

7. Bolt, 5/16–18x1-1/4 in. (2)

8. Handle latch (2)

9. Thin nylon insert locknut (2)

10. Bottom hole in housing

11. Washers (4)

12. Locknut (2)

13. Bolt, 5/16–18x1-1/2 in. (2)

2. Secure the handle latches to the handle with two 5/16–18 x 1-1/2 in. bolts, washers, and nylon insert locknuts (Fig. 2).

Pull the starter rope through the rope guide on the handle (Fig. 3).

m–210

Figure 3

1. Starter rope 2. Rope guide

Note: To make the rope easier to install, squeeze the control bar on the handle.

Installing the Discharge Tunnel Plug

1. Open the discharge door by pulling forward on the handle and moving it rearward (Fig. 4). Hold the discharge door handle to prevent the spring-loaded door from closing while you insert the plug.

Note: You can adjust the handle height for comfortable operation. Stand behind the handle to determine the height. To adjust the handle height, position the bolts and the locknuts that secure the handle latches to the handle into the other mounting holes in the handle latches.

3. Slide the bag support rod through the bag aligning plate and into the second from the top mounting holes in the handle, and secure each end with a cap locknut (Fig. 2).

4. Insert the carriage bolt through the bag aligning plate and the top hole on the left side of the handle, and secure it with a cap locknut (Fig. 2).

5. Use a cable tie to secure the control cables to the left handle below the bag support rod.

6. Use cable ties to secure the brake cable to the handle (Fig. 2).

m–262

Figure 4

1. Discharge door handle 2. Plug rotated clockwise

2. Since the plug is slightly wider than the discharge tunnel opening, rotate the plug clockwise slightly while inserting it (Fig. 4).

Note: Ensure that the arrow on the plug decal points upward.

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