Toro 144-0378 Installation Instructions

CEKit

ZMaster
72inTURBOFORCE

ModelNo.144-0378

ModelNo.144-0410

®

Professional7500-DSeriesRidingMowerwith60inor

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3443-729RevA

®

Mower

InstallationInstructions

ProcedureDescription

1
2
3

4

5

6

7

Qty.

Nopartsrequired

Nopartsrequired

Nopartsrequired

Rightpulley-mountguard1
Rightpulleyguard1
Clip
Pushnut3
Flange-headbolt(1/4x3/4inch)
Leftpulley-mountguard
Leftpulleyguard
Clip
Pushnut4
Flange-headbolt(1/4x3/4inch)
Flange-headbolt(5/16x3/4inch)
Flangenut(5/16inch)

Bracebracket1Installingthebracebracket.

Skirtguardassembly
Front,uppersupportrod1
Front,lowersupportrod1
Left,uppersupportrod
Right,uppersupportrod1
Left,lowersupportrod
Right,lowersupportrod1
Flangenut(5/16inch)
Washer—For72-inchdecksonly1
Flange-headbolt(5/16x3/4inch)

–

–

–

3

3
1
1
4

4
1
1

1

1

1

5

5

Preparethemachine.

Removethebeltcovers.

Removethereverse-drivecover.

Installingtherightpulley-mountguard
andpulleyguard.

Installingtheleftpulley-mountguard
andpulleyguard.

Installthesupportrodstotheskirtguard
assembly.

Use

©2020—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww .T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3443-729*

ProcedureDescription

8

9

10

11

Leftframeguard
Rightframeguard
Flange-headbolt(5/16x3/4inch)
Flangenut(5/16inch)
LeftCEcover
RightCEcover
Captiveadapter
Flange-headbolt(1/4x3/4inch)
Flatwasher2
Clip
Pushnut2
Decal133-56231
Decal144-6905—60-inchdeckswith25

HPY anmardieselengineonly
Decal144-6906—72-inchdeckswith25

HPY anmardieselengineonly
Decal144-6907—60-inchdeckswith37

HPY anmardieselengineonly
Decal144-6908—72-inchdeckswith37

HPY anmardieselengineonly

Qty.

Use

1
1
4
4
1
1
1
2

2

1

1

1

Installtheframeguards.

InstalltheCEcovers.

Installtheoorpan.

Applythedecals.

2

1

3

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Lowerthemowerdecktothelowestheightof
cut.

5.Shutofftheengineandremovethekey.

2

RemovingtheBeltCovers

Removingthe
Reverse-DriveCover

NoPartsRequired

Procedure

Removethe3self-tappingscrewssecuringthe
reverse-drivecoverandremovethecoverfromthe
rightsideofthemowerdeck(Figure2).

Retainthe3self-tappingscrewsforinstallationin4

InstallingtheRightPulley-MountGuardandPulley
Guard(page3).

NoPartsRequired

Procedure

Removethebeltcovers(Figure1).

Figure1

g341976

Figure2

g027729

1.Reverse-drivecover

2.Self-tappingscrew

3

4

InstallingtheRight
Pulley-MountGuardand
PulleyGuard

Partsneededforthisprocedure:

1Rightpulley-mountguard

1Rightpulleyguard

3

Clip

3Pushnut

3

Flange-headbolt(1/4x3/4inch)

Procedure

1.Securetherightpulley-mountguardtothe
beltguardusingthepreviouslyremoved3
self-tappingscrews(Figure3).

2.Install3clipsontotherightpulley-mountguard
(Figure4).

Figure4

1.Rightpulley-mountguard

3.Securetherightpulleyguardtotheright
pulley-mountguardusing3ange-headbolts
(1/4x3/4inch)and3pushnuts(Figure5).

2.Clip

g342076

Figure3

1.Rightpulley-mountguard3.Beltguard

2.Self-tappingscrew

g342077

Figure5

1.Rightpulleyguard3.Rightpulley-mountguard

2.Flange-headbolt(1/4x

3/4inch)

g342078

4

4.Pushnut

5

InstallingtheLeft
Pulley-MountGuardand
PulleyGuard

Partsneededforthisprocedure:

1

Leftpulley-mountguard

1

Leftpulleyguard

4

Clip

4Pushnut

4

Flange-headbolt(1/4x3/4inch)

1

Flange-headbolt(5/16x3/4inch)

1

Flangenut(5/16inch)

Procedure

1.Removethebutton-headbolt(5/16x3/4inch)
andangenut(5/16inch)fromtheleftsideof
themowerdeck(Figure6).

Retainthebutton-headbolt(5/16x3/4inch)and
angenut(5/16inch).

2.Securetheleftpulley-mountguardtothemower
deckusingthepreviouslyremovedbutton-head
bolt(5/16x3/4inch)andangenut(5/16inch)
andnewange-headbolt(5/16x3/4inch)and
angenut(5/16inch)asshowninFigure7.

Figure7

1.Newangenut(5/16inch)4.Leftpulley-mountguard

2.Previouslyremovedange

nut(5/16inch)

3.Newange-headbolt

(5/16x3/4inch)

5.Previouslyremoved
button-headbolt(5/16x
3/4inch)

3.Install4clipsontotheleftpulley-mountguard
(Figure8).

g342089

Note:Raisethemowerdecktoassistwith

installingthebutton-headbolt(5/16x3/4inch)
andangenut(5/16inch)inthenextstep.

Figure6

1.Flangenut(5/16inch)2.Button-headbolt(5/16x
3/4inch)

g342086

Figure8

1.Clip

g342087

2.Leftpulley-mountguard

5

4.Securetheleftpulleyguardtotheleft

pulley-mountguardusing4ange-headbolts
(1/4x3/4inch)and4pushnuts(Figure9).

2.Removethe2locknuts(1/4inch)fromthe
rubberbumpersonthecrossbrace(Figure1 1).

Retainthe2locknuts(1/4inch).

Figure9

1.Leftpulley-mountguard3.Flange-headbolt(1/4x

2.Pushnut

3/4inch)

4.Leftpulleyguard

6

InstallingtheBraceBracket

Partsneededforthisprocedure:

1Bracebracket

Procedure

1.Removetheoorpan(Figure10).

g342088

Figure11

1.Locknut(1/4inch)3.Crossbrace

2.Rubberbumper

3.Securethebracebrackettothecrossbraceand
rubberbumpersusingthepreviouslyremoved2
locknuts(1/4inch)asshowninFigure12.

Figure12

1.Previouslyremoved

locknut(1/4inch)

2.Rubberbumper4.Bracebracket

3.Crossbrace

g342112

g342113

Figure10

g342100

6