Toro 140-3624 Installation Instructions

DebrisKit

STX-38EFIStumpGrinderwithIntelli-Sweep

ModelNo.140-3624

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3436-227RevB

®

InstallationInstructions

ProcedureDescription

1

2

3

4

5

Nopartsrequired

Muferguard
Bolt(5/16x2-1/2inches)
Locknut(5/16inch)
Topbracket1
Bottombracket1
Leftbracket
Hookandloopfasteners(fromcylinder

cover)
Hookandloopfasteners(fromhose

cover)
Cylindercover
Hosecover1
Bolt(1/4x1inch)
Nut(1/4inch)
Hydrauliccover1
Guardmount
Clampplate
Bolt(5/16x1-1/4inches)
Locknut(5/16inch)

Qty.

Use

–

1
2
2

1

4

4

1

5
5

1
2
2
2

Preparethemachine.

Replacethemuferguard.

Drillthebracketholes.

Installthecovers.

Replacetheguardmount.

©2020—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

CV

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3436-227*B

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Raisethegrinderandsupportitusing
jackstands.

4.Shutofftheengineandremovethekey.

5.Allowtheenginetocoolcompletely.

WARNING

Contactwithhotsurfacesmaycause
personalinjury.

Keepyourhands,feet,face,clothingand
otherbodypartsawaythemuferand
otherhotsurfaces.

2

ReplacingtheMufer
Guard

Partsneededforthisprocedure:

1

Muferguard

2

Bolt(5/16x2-1/2inches)

2

Locknut(5/16inch)

Procedure

g309583

Figure1

1.Bolt(4)3.Washer(4)

2.Muferguard4.Nut(4)

2.Installthenewmuferguardusing2bolts(5/16
x2-1/2inches)and2nuts(5/16inch)intherear
holes(Figure2).

g309582

Figure2

1.Muferguard3.Nut—5/16inch(2)

2.Bolt—5/16x2-1/2inches

(2)

1.Removeanddiscardtheexistingmuferguard
andfasteners(Figure1).

Important:Ensurethatyoudonotdamage

thefuellineasyouremovetheguard.

2

3

DrillingtheBracketHoles

Partsneededforthisprocedure:

1Topbracket

1Bottombracket

1

Leftbracket

4

Hookandloopfasteners(fromcylindercover)

4

Hookandloopfasteners(fromhosecover)

Procedure

Figure3andFigure4showthe2coversandthe

lengthsoftheirhookandloopfasteners.

g323226

Figure4

Hosecover

1.15.6cm(6-1/8inches)3.13.3cm(5-1/4inches)

2.10.8cm(4-1/4inches)4.8.9cm(3-1/2inches)

1.Removetheexistinghydrauliccover(Figure5).
Retainthebolts.

Figure3

Cylindercover

1.8.9cm(3-1/2inches)3.15.2cm(6inches)

2.22.2cm(8-3/4inches)4.22.9cm(9inches)

g323225

g309727

Figure5

1.Bolt—5/16x1-1/4inch(2)

2.Existinghydrauliccover

3

2.Placetheleftbracketatthebottomofthewelds
ofthewraprod.Usingthebracketasatemplate,
markanddrillholes(1/4inchdiameter)intothe
frame(Figure6.

Figure6

Note:Donotinstallthe15.6cm(6-1/8inch)

fastenerstripfromthehosecoveratthistime.

g323307

1.Leftbracket

2.Drillahole(1/4inch

diameter)here.

3.Wraprod

3.Usingtheupperandlowerbracketsas
templates,markanddrillholes(1/4inch
diameter)intotheframe(Figure7).

Figure7

1.Drillahole(1/4inch

diameter)here.

2.Upperbracket

3.Lowerbracket

4.Cleanthesurfacesontheframenearthe
hydrauliccylinderandthehydraulichoses.

g323099

Figure8

FastenerStripLocationsforCylinderCover

1.15.2cm(6inch)fastener
strip

2.22.9cm(9inch)fastener
strip

g323100

3.8.9cm(3-1/2inch)
fastenerstrip

4.22.2cm(8-3/4inch)
fastenerstrip

g323224

Figure9

FastenerStripLocationsforHoseCover

1.8.9cm(3-1/2inch)
fastenerstrip

2.13.3cm(5-1/4inch)
fastenerstrip

3.10.8cm(4-1/4inch)
fastenerstrip

5.Removethefastenerstripsfromthecylinder
andhosecovers,removethebackings,and
adherethestripstotheframeandhydraulic
cover(Figure8andFigure9).Trimthefastener
stripsasneeded.

4

4

InstallingtheCovers

Partsneededforthisprocedure:

1

Cylindercover

1Hosecover

5

Bolt(1/4x1inch)

5

Nut(1/4inch)

1Hydrauliccover

Procedure

1.Installthehosecoveraroundthehoses,withthe
taperedendup(Figure10).

g322789

Figure11

Cylindercoverattachedtoframefastenerstrips

6.Wrapthelongerlengthsofthecoverbetween
thehydrauliccylinderandgrinderpivotand
adherethemtogether(Figure12).

Figure10

1.Hosecover

2.Aligntheholesonthebottomofthecoverwith
theholesintheframe.Adhereittothehookand
loopfastenerstrip.

3.Securethecoverusingtheleftbracket,2bolts
(1/4x1inch),and2nuts(1/4inch)asshown
inFigure10.

4.Securethecovertothehosesusingthecable
tie.

5.Aligntheholesinthecylindercoverwiththe
holesintheframeandadhereittothehookand
loopfastenerstrips(Figure11).

2.Bolt(1/4x1inch)andnut
(1/4inch)

Note:Thetaperedendofthecoverextends

overthecylinderrod.

g323098

g322790

Figure12

1.Longerlengthoncylindercover

5

7.Securethebottomofthecoverusingthebottom
bracket,2bolts(3/8inchx1-1/4inch),and2
nuts(1/4inch)asshowninFigure13.

Figure13

10.Cleanthesurfaceofthehydrauliccoverwhere
youareadheringthefastenerstrip(Figure14).

11.Removethebackingfromtheremaininghook
andloopfastenerstripandadhereitonthe
hydrauliccover(Figure14).

12.Adherethehosecovertothefastenerstrip.

g309895

1.Existingbolt(3/8inchx
1-1/4inch)

2.Bolt(1/4x1inch)andnut
(1/4inch)

3.Cylindercover

8.Placethehydrauliccoverontheframe,and

securethetopofthecylindercoverusingthe
topbracket,2bolts(5/16x1-1/4inch,previously
removed,and1/4inchx1-1/4inch)and1nut
(1/4inch)asshowninFigure13.

Note:Positionthetabonthehydrauliccover

overthetopbracket.

9.Securethehydrauliccoverusing1bolt(5/16

x1-1/4inch,previouslyremoved)asshownin

Figure14.

Figure14

1.Bolt(5/16x1-1/4inch)2.15.6cm(6-1/8inch)

fastenerstrip

g323291

6

5

ReplacingtheGuardMount

Partsneededforthisprocedure:

1

Guardmount

2

Clampplate

2

Bolt(5/16x1-1/4inches)

2

Locknut(5/16inch)

Procedure

1.Removetheshieldassemblyfromthegrinder

head(Figure15).Retainthefasteners.

Figure16

1.Bolt—5/16x1-1/4inches
(12)

2.Clampplate(2)5.Guardmount

3.Shield(2)

4.Locknut—5/16inch(12)

3.Installthenewguardmountusing8boltsand8

nutsthatyouremovedinstep1(Figure17).

g309640

Figure15

1.Bolt—5/16x1-1/4inches
(8)

2.Locknut—5/16inch(8)

3.Shieldassembly

2.Removebothshieldsandclampplatesfromthe

guardmount(Figure16).Retainthefasteners
andshields.

g309639

Figure17

1.Bolt—5/16x1-1/4inches
(8)

2.Guardmount

3.Locknut—5/16inch(8)

g309638

4.Installbothshieldstotheguardmountusing

aclampplateandthe6boltsand6nutsyou
removedfromeachshieldinstep2(Figure18).

Note:Donotusetherearholeintheclamp

platesinthisstep.

7

Figure18

g309637

1.Bolt—5/16x1-1/4inches
(12)

2.Clampplate(2)5.Locknut—5/16inch(12)

3.Shield(2)

4.Guardmount

5.Usingtheclampplateandguardmountasa

template,drillahole(5/16inchdiameter)into
bothshields(Figure19).

Figure19

g309636

1.Drillahole(5/16inchdiameter)here.

6.Installaboltandnutinbothholes.

8