Toro 132-3133 Parts Catalogue

Form No. 0453-427

Arctic Cat® Prowler

Installation Instructions - Accessory Kit

Nerf Bar Kit

(p/n 1436-025)

 NOTE: Read these installation instructions thoroughly before beginning the installation process. Retain
these Installation Instructions for future reference.

Application: 2006-2011 Prowlers

Kit includes:

p/n QTY DESCRIPTION

0541-563 2 Nerf Bar
8477-620 8 Machine Screw
0423-391 10 Rivnut
1441-597 2 Safety-Walk Tape
0453-427 1 Instructions

 NOTE: Nerf bars can be installed with or without
Side Guard Kit (p/n 0436-989). If installing Side
Guard Kit (p/n 0436-989), the side guards are to be
installed behind the nerf bars. See Fig. 1.

Fig. 1

OHUV-030

 NOTE: It is advisable to use Rivnut Tool (p/n
0644-232) and Insert Bit (p/n 0644-526) to make the
installation of the nerf bars easier.

1. On each side of the Prowler, locate the two vertical
2 in. square tubes below the floor panel; then
locate pilot holes in each tube. See Fig. 2.

Fig. 2

2. Drill out each of the four pilot holes using a 0.386
in. drill bit (Letter W).

CAUTION

It is very important that you do not substitute this
drill bit size.

 NOTE: If installing the rivnut with a rivnut tool,
simply place the rivnut on the threaded insert on
the rivnut tool and tighten. If not using a rivnut
tool, proceed to step 3.

3. Install a 1/4 x 1.0-in. Flat Washer (not supplied)
and Rivnut onto Machine Screw; then insert the
rivnut, washer, and machine screw into the drilled
hole and tighten securely.

 NOTE: It may be necessary to tap the rivnut into
the hole with a small hammer.

 NOTE: The rivnut will bottom out in the tube as
the machine screw is tightened. The flat washer is
used to prevent the rivnut from spinning in the
hole. Slight pressure on the washer will help in the
process.

4. Remove the machine screw and washer and repeat
for remaining rivnuts.

5. Repeat for opposite side nerf bar.

6. Secure the nerf bars using Machine Screws.
Tighten to 12 ft-lb.

7. Center Safety-Walk Tape on each nerf bar in the
appropriate area.

OHUV-031

Printed in the U.S.A. ®™Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 0411