Toro 121-7480 Installation Instructions

HydraulicSystemCoolingKit
GrandStand
ModelNo.121-7480
®
Installation
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3373-396RevB
Mower
InstallationInstructions
ProcedureDescription
1 2
3
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5 6
Nopartsrequired
Nopartsrequired
Hydraulicsystemcoolingassembly1 Bolt(5/16x3/4inch) Nut(5/16inch) 61cm(24inch)hose HoseassemblywiththeT-connector1 Cabletie Hoseclamps Wireharness1 Cabletie
Nopartsrequired
Qty.
10
Use
2 2 1
2 5
Preparingtheunit.
Removingthelowpressurehoses.
Installingthehydraulicsystemcooling assembly.
Installingthelowpressurehoses.
Routingthewireharness.
Bleedingthehydraulicsystem.
©2012—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-396*B
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PreparingtheUnit

NoPartsRequired
Procedure
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
Figure1
Makesureallhydraulicuidhosesandlinesare ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.
Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.
Seekimmediatemedicalattentionifuidis injectedintoskin.
1.Positionmachineonalevelsurface.
2.Disengagethepowertakeoff(PTO)andsetthe parkingbrake.
3.Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
4.Removethekey.
1.Platformup
2.Platformdown
9.Removethehairpincottersecuringtherearcushion bracket(Figure2).
10.Slidethebushingnexttothemachine(Figure2).
11.Lowertherearcushionbracketontotheplatform (Figure1andFigure2).
3.Pulltheknobouttorelease theplatform
Figure1).
Figure33).
Figure2
1.Hairpincotter3.Rearcushionbracket
2.Bushing
5.Removethebatterycover(
6.Removethenegativebatterycablefromthebattery.
7.Lowerthemowerdecktothelowestheight-of-cut setting.
8.Lowertheplatform(
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RemovingtheLowPressure Hoses
NoPartsRequired
Procedure
1.Removethebolt,nut,andR-clampsecuringthehose connectingtheright-handpumptothehydraulic reservoirbracket(Figure3).
Note:DiscardtheR-clamp.
Figure4
Yourmodelmayvaryfromthisdiagram.
Figure3
1.Boltsecuringthehose3.Frontconnectoron hydraulicreservoirtank
2.Hydraulicreservoirbracket
2.Removethelowpressurehosefromthefronttting underthehydraulicreservoirtank(Figure3).
Note:Draintheoilintoanoilpan.
1.Cabletie
1.Cabletie
2.Hoses
Figure5
Yourmodelmayvaryfromthisdiagram.
2.Lowpressurehoses
3.Removeanddiscardthecabletiessecuringthelow pressurehoses(
Figure4andFigure5).
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4.Removethelowpressurehosefromtheright-hand
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pump(Figure6).
Figure6
1.Disconnecthere
5.Removethelowpressurehosefromtheleft-hand pump(Figure7).
Figure8
1.Removehose
3

InstallingtheHydraulic SystemCoolingAssembly

Partsneededforthisprocedure:
1Hydraulicsystemcoolingassembly
2
Bolt(5/16x3/4inch)
2
Nut(5/16inch)
Procedure
1.Usinga5/16inchdrillbit,reamtheholeinthe reservoirbracket(Figure9).
Figure7
1.Disconnecthere
6.Removethehosefromtheunit(Figure8).
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