Toro 121-5662, 121-5663, 121-5664 Installation Instructions

FormNo.3372-308RevA
48,54,and60InchBaggerFinishingKit
TITANZX/MXSeriesRidingMower
ModelNo.121-5662
ModelNo.121-5663
ModelNo.121-5664
InstallationInstructions
ThiskitrequirestheBaggerKit79328to completeinstallation.ContactyourAuthorized ServiceDealerorToroCustomerService toobtainthenecessaryparts.Formore information,visitusatwww.Toro.com.
Safety
Important:TheROPSrollbarisanintegralandeffectivesafetydevice.Keeptherollbarinthefullyraisedand
lockedpositionwhenoperatingthemower.Lowertherollbartemporarilyonlywhenabsolutelynecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover,orgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
©2012—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
Weight2 Adhesivebumper2 Rod1 Washer4 Hairpin2 Spacer Straightbafe(48inchmowerdecks
only) Curvedbafe(54inchmowerdecks
only) Locknut(5/16inch) Handknob1 Washer1 Chute Curvedbafe Locknut(5/16inch) Handknob1 Washer1 Chute
Circularcotterpin
Qty.
Installtheweight(Machineswithouta ROPS).
8
1
1
1
1 1 1
1
1Installthebaggertop.
Installthechutefor48and54inch mowerdecks.
Installthechutefor60inchmower decks(Modelyear2010andnewer).
Use
5 6
1

InstallingtheWeight

Partsneededforthisprocedure:
2Weight
2Adhesivebumper
1Rod
4Washer
2Hairpin
8
Spacer
Procedure
Nopartsrequired
Hi-Liftblade
NumberofWeightstoUse
SizeofMowerDeck
48inch2weights1weightand
54inch2weights1weightand
60inch1weightand
1.Determinethenumberofweightsneededforyour
2.ForallMXTitanmachinesandallmachineswith60
3Installtheblades.
machine.
inchmowerdecks,removethe2nutsandboltsthat securethefrontofthemowerhousingpan(Figure1).
Note:Savethenutsandboltstosecurethefrontof themowerhousingpanlater.
Connectwiththedischargetube.
Machinewitha ROPS
spacers
Machinewithouta ROPS
spacers
spacers
Noweightused
Usethefollowingtabletodeterminethenumberofweights neededforyourmachine.Forcertainmachines,notall weightsincludedwiththekitwillbeused.
2
Figure1
G016271
1
2
3
4
5
G01821 1
3
5
4
1
2
6
G010701
1
2
3
4
Figure3
Installationof1weight
1.Nut3.Mowerhousingpan
2.Bolt
3.Installanadhesivebumpertotheweight(Figure2and Figure3).
Figure2
Installationof2weights
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
6.Spacers(usedforone weightonly)
4.Installtheweighttothefrontofthemachineframe.
5.Securetheweightwitharod,fourwashers,andtwo hairpinsasshownin
Figure2.Usethe8spacersif
installingjustonefrontweightasshowninFigure3.
Note:Wheninstallingthefrontweightallowittorest onthefrontlipoftheundersideofthemachineframe asshownFigure4.Thiswillsuspendtheweightwhile yousecureittothemachine.Usecarenottodislodge theweightwheninstallingthesupportingrod.
Figure4
1.Cutawayofthefrontofthe machineframe
2.Bumper4.Resttheweighthere
3.Weight
duringinstall
6.ForallMXTitanmachinesandallmachineswith 60inchmowerdecks,installthefrontofthemower housingpanusingthenutsandboltspreviously removed(Figure1).
Important:Wheneveryouremovethebagger attachment,remembertoremovethefrontweightto returntheproperstabilitytothemachine.
3
2
G010637
1
2
2
3
4
5
6
7

InstallingtheChutefor48and 54inchMowerDecks

Partsneededforthisprocedure:
1
Straightbafe(48inchmowerdecksonly)
1
Curvedbafe(54inchmowerdecksonly)
1
Locknut(5/16inch)
1Handknob
1Washer
1
Chute
Figure5
Procedure
UsethisprocedurewheninstallingtheFinishingKiton machineswith48and54inchmowerdecks.
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperatoror bystander'sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Neveroperatethemowerwiththedischargeopening uncovered.Adischargecover,mulchcoverorbaggingchute mustalwaysbeusedwhenthemowerdeckisoperated.
1.Removefastenerssecuringthedeectorassemblyand existingcutoffbafetothemowerdeck(Figure5). Retainallfasteners.
1.Deectorassembly5.Locknut(existing)
2.Fasteners(existing),retain
3.Carriagebolt(existing)
4.Cutoffbafe(existing)
2.For54inchmowerdecksonly,removethefasteners pluggingtheforwardhole.
3.Removethedeectorassemblyandreinstallthe cutoffbafe.Retainallpartstoconvertthedeckto sidedischarge.
4.Installabafetothemowerdeck(
48inchdecks,useastraightbafe.For54inch decks,useacurvedbafe.Aligntheverticalpost
onthebafeinsidethemowerdeck.Rotatethebafe untilthehorizontalpostalignswiththeholeinthe frontwallofthemowerdeck.Secureittothefront wallofthemowerdeckusingalocknut.
6.Forwardhole
7.Frontretainingclasp
Figure6).For
4
1
2
3
4
5
6
7
G015685
Figure6
G010638
1
2
3
4
5
6
1.Retainingclasp5.Horizontalpost
2.Forwardhole6.Locknut
3.Bafe(curvedshown)
4.Verticalpost
7.Frontwallhole
Figure8
1.Flexiblelatchandretainingclasp
3
InstallingtheChutefor60 inchMowerDecks(ModelYear
5.Installthechutetothemowerdeckmakingsurethe openingintopofthechutealignswiththeexposed postonthemowerdecktop(Figure7).
Figure7
2010andNewer)
Partsneededforthisprocedure:
1
Curvedbafe
1
Locknut(5/16inch)
1Handknob
1Washer
1
Chute
Procedure
UsethisprocedurewheninstallingtheFinishingKiton machineswith60inchmowerdecks(Modelyear2010and newer).
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperatoror bystander'sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
1.Dischargechute
2.Handknob
3.Washer
6.Installawasherandhandknoboverthepostcoming
7.Hookthefrontexiblelatchonthechutetothe
throughthechutetop.Handtightentosecurethe chutetothemowerdeck.
retainingclaspweldedtothefrontwallofthemower deck(
Figure8).Hooktheexiblelatchonthebackof thechutetotheretainingclaspweldedtotherearwall ofthemowerdeck.
4.Postincurvedbafe
5.Frontexiblelatch
6.Openinginthetopofthe chute
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Neveroperatethemowerwiththedischargeopening uncovered.Alwaysuseadischargecover,mulchcover,or baggingchutewhenoperatingthemowerdeck.
1.Removefastenersthatsecurethedeectorassemblyto themowerdeck(Figure9).
Note:Retainallfasteners.
5
G013095
1
2
3
4
5
Figure9
G013096
1
2
3
4
5
6
7
8
9
10
G013097
1
2
3
4
5
6
4.Installthecurvedbafetothemowerdeck(Figure10).
A.Aligntheverticalpostinthecurvedbafewith
center,forwardholeinthemowerdeckandthe horizontalpostwiththeholeinthefrontwallof themowerdeck.
B.Securehorizontalposttothefrontwallofthe
mowerdeckusingalocknut.
5.Installthechutetothemowerdeck.
Note:Ensurethattheopeningintopofthechute alignswiththeexposedpostonthemowerdecktop andtheforwardverticalplatemateswiththefolded metalbracketofthechute(Figure11).
1.Deectorassembly4.Carriagebolt(existing;
2.Locknut(existing;retain)5.Carriagebolt(existing;
3.Locknut(existing,reuse)
reuse)
retain)
2.Removethedeectorassembly.
Note:Retainallpartstoconvertthemowerdeckto sidedischarge.
3.Locateandinstalltheangledcutoffbafetothemower deckattherearholesinthemowerdeck(
Figure10).
Note:Usetheexistingfastenersfromthatlocationto securetheangledcutoffbafetothemowerdeck.
Figure11
1.Dischargechute4.Foldedmetalbracket, chute
2.Handknob5.Forwardverticalplate, deck
3.Washer6.Exposedpostinthemower deck,curvedbafe
1.Holeinfrontwallofthe mowerdeck
2.Locknut
3.Horizontalpost,curved bafe
4.Verticalpost,curvedbafe9.Locknut(existing;reuse)
5.Curvedbafe10.Center,forwardholein
Figure10
6.Highliftblade
7.Carriagebolt(existing; reuse)
8.Angledcutoffbafe
mowerdeck
6.Installawasherandhandknoboverthepostcoming throughthechutetop(Figure11).
7.Handtightentheknobtosecurethechutetothe mowerdeck.
8.Hooktheexiblelatchonthechutetotheretaining claspweldedtothesidewallofthemowerdeck (
Figure12).
6
G013098
1
2
Figure12
G016265
1.Retainingclasp2.Flexiblelatch
4

InstallingtheBaggerTop

Partsneededforthisprocedure:
1
Circularcotterpin
Procedure
1.Installthebaggertoptothebaggerframe.Slidethe bracketsoverthepostsinthebaggerframeandinstall thecircularcotterintotheholeintherighthand post(Figure13).Rotatethebaggertopdowntothe operatingposition.Thebaggertopiseasiertoinstallif twopeopleworktogether.
Note:Toremovethecircularcotter,continuetorotate itinthesamedirectionasinstalled.
1.Baggertop
2.Baggerframe
3.Bracket,baggertop
Figure13
4.Circularcotterpin
5.Post
7
2.Liftthebaggertopandinstallthebagsbysliding
G005672
1
2
3
4
G005757
G010641
1
2
3
4
5
thebagframehooksontotheretainingbrackets (Figure14).
5

ConnectingwiththeDischarge Tube

NoPartsRequired
Procedure
1.Slidethecurvedendofthedischargetubeintothe openinginthebaggertop(Figure16).
Figure14
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
3.Lowerthebaggertopontothebag(Figure15).
1.Dischargetube,curved end
2.Openinginbaggertop
3.Dischargetube,aredend
2.Slidethearedendofthedischargetubeoverthe endofthechute.Movetherubberretainingstrapon thechutesnapsoverthepegonthedischargetubeto secureit(Figure16).
Figure15
Figure16
4.Peg
5.Rubberstrap
8
Maintenance
6
InstallingtheBlades
Partsneededforthisprocedure:
3
Hi-Liftblade
Procedure
1.Removetheexistingmowerbladesinstalledonyour mowerdeck.RefertotheRemovingtheBladessection intheOperator'sManualformoreinformation.
2.InstalltheHi-Liftmowerbladeslocatedinloose parts.RefertotheInstallingtheBladessectioninthe Operator'sManualformoreinformation.

RemovingtheFinishingKit

Wheneverthebaggerkitisremoved,thenishingkitshould beremovedusingthefollowingprocedure.Retainallparts forfutureinstallation.
CAUTION
Removingthebaggerchangestheweight distributionofthemachine.Operatingthemachine withthefrontweightsinstalledwithoutthebagger maycauseanunstableconditionwhichcouldresult inalossofcontrol.
Ensurethefrontweightsareproperlyremoved beforeoperatingthemachinewithoutthebagger attachment.
1.Removethefrontweights.Removethefastener securingtheweighttothemachine.Takecareto controltheweightasthesupportrodisremoved.
2.Removethedischargetubefromthemachine.
3.Installthecutoffbafe(Figure17).
Replacethepreviouslyremovedcutoffbafefor60 inchmowerdecks(Figure10).
4.Installthedeectorassembly(Figure17andFigure18).
5.For54inchmowerdecksonly ,replacethenutandbolt intheforwardhole(Figure17).
WARNING
Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operatororbystander'sdirectionandresult inseriousinjury.Also,contactwiththeblade couldoccur.
Neveroperatethelawnmowerunlessyou installacoverplate,amulchplate,oragrass chuteandcatcher.
9
G010637
1
2
2
3
4
5
6
7
Figure17
G013095
1
2
3
4
5
48and52inchMowerDeck
1.Deectorassembly5.Locknut(existing),reuse
2.Fasteners(existing),retain
3.Carriagebolt(existing), reuse
4.Cutoffbafe(existing)
6.Forwardhole
7.Frontretainingclasp
BladessectionintheOperator'sManualformore information.
Installthestandardmowerbladesremoved
previously.RefertotheInstallingtheBlades sectionintheOperator'sManualformore information.
Important:TheROPSrollbarisanintegraland effectivesafetydevice.Keeptherollbarinthefully raisedandlockedpositionwhenoperatingthemower. Lowertherollbartemporarilyonlywhenabsolutely necessary.
Figure18
60inchMowerDeck
1.Deectorassembly4.Carriagebolt(existing;
2.Locknut(existing;retain)5.Carriagebolt(existing;
3.Locknut(existing,reuse)
6.Replacethemowerblades.
reuse)
retain)
RemovetheHi-Liftmowerbladesinstalledon
yourmowerdeck.RefertotheRemovingthe
10
Notes:
11
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