Toro 120-7126 Installation Instructions

Page 1
BaggerFinishingKit
2011andAfterTITANZX6000SeriesZero-Turn-RadiusRiding Mower
ModelNo.120-7126
ThiskitrequirestheBaggerKittocompletetheinstallation.Contact anAuthorizedServiceDealerorCustomerServicetoobtainthe necessaryparts.Formoreinformation,gotowww.Toro.com.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
FormNo.3368-669RevA
InstallationInstructions
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover ,orgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
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Installation
1
InstallingtheBaggerSupport andBaggerFrame
Partsneededforthisprocedure:
1Baggersupport
1
Baggerframeassembly
1
Supportspacerplate(fromtheBaggerKit)
Selftappingscrew(5/16x3/4inch)(fromtheBagger
2
Kit)
2
Bolt(5/16x2-1/2inch)(fromtheBaggerKit)
2
Locknut(5/16inch)(fromtheBaggerKit)
1
Clevispin(1/2x2-1/4inch)(fromtheBaggerKit)
5
Hairpincotter(fromtheBaggerKit)
2
Rod(fromtheBaggerKit)
4
Washer(fromtheBaggerKit)
Figure1
1.Machineframe4.Bolt(5/16x2-1/2inch)
2.Supportspacerplate5.Locknut(5/16inch)
3.Supportbracket
3.Securetheplateandbrackettotheframeusing2 bolts(5/16x2-1/2inch)and2locknuts(5/16inch) (Figure1).
4.Securethesupportbrackettothebottomofthe machineframefrombelowusing2self-tapping screws(5/16x3/4inch)asshownin
Figure2.
Procedure
Important:ThisstepsupersedesStep1(Installing
theBaggerFrame)intheSetupsectionofthe Bagger
Thisbaggernishingkitincludesanewbaggerframe assemblyandanewsupportbracketformachineswith a60-inchmowingdeck.Replacethebaggerframe assemblyandsupportbracketincludedinthebaggerkit withthesenewparts.
1.Locatethebaggerframesupportspacerplateand
2.Installtheplateandbrackettothemachineframeas
Operator’ s Man ual
bracketinlooseparts.
shownin
Figure1.
.
Figure2
1.Supportbracket2.Selftappingscrews(5/16 x3/4inch)
5.Removetheexistingfastenersthatsecurethe rectangularspacerplatefromthetopoftheengine frame,andremovetheplate(Figure3).
2
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10.Insertthebentendsoftherodintothemachine frameasshowninFigure4,andsecuretheendof therodwithawasherandahairpincotter.
11.Adjustthesupportrodssothatthebaggerframeis heldsecuretothemachineframeandseatsinthe notchoftheanglespacerplateinstalledpreviously .
12.Repeatthesestepsforeachsupportrod:
A.Loosenthejamnutatthebaseoftheclevisend
oftherod.
B.Rotatetheclevisendoftherodtoadjusttherod
tothedesiredlength.
Figure3
1.Baggerframe5.Clevispin(1/2x2-1/4
2.Spacerplate,rectangular (existing)
3.Hairpincotter7.Fasteners,existing
4.Supportbracket
inch)
6.Spacerplate,angle(new)
6.Installthenewanglespacerplateasshownin Figure3usingthefastenersremovedpreviously.
7.Securethebaggerframetothesupportbracketwith aclevispin(1/2x2-1/4inch)andahairpincotter (Figure3).
8.Installtwosupportrods,onetoeachsideofthe baggerframe.
9.Locatetheexistingbracketbetweenthereardrive wheelandframe(Figure4).
C.Aligntheholesintheclevisendwiththeholein
thebaggerframeattheattachmentpoint.
D.Securetheclevisendoftherodstothebagger
frameusingaclevispinandahairpincotter
Figure4).
(
E.Tightenthejamnut.
13.Withbothrodsinstalledandattached,checkthe baggerframeforplay.
Note:Thebaggerframeshouldbeheldtightto themachineframe.Ifnecessary,repeattheprevious steptosecurethebaggerframe.
2
InstallingtheBlades
Partsneededforthisprocedure:
3
Hi-Liftblade
Procedure
1.Removetheexistingmowerbladesinstalledonyour deck.RefertotheRemovingtheBladessectionin theOperator’sManualformoreinformation.
Figure4
Leftsideshown
1.Baggerframe
2.Clevisend5.Bracketonframe
3.Clevispin
4.Hairpincotter
6.Washer
2.InstalltheHi-Liftmowerbladeslocatedinloose parts.RefertotheInstallingtheBladessectioninthe Operator’sManualformoreinformation.
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InstallingtheWeight
Partsneededforthisprocedure:
1Weight
1Adhesivebumperpad
1Rod
4Flatwasher
2Hairpincotter
8
Spacer
Procedure
Figure6
1.Weight4.Rod
2.Adhesivebumperpad
3.Spacers(8)6.Washer(4)
5.Hairpincotter(2)
3.Installtheweighttothefrontofthemachineframe (Figure6).
Note:Thisprocedureisonlyformachineswitha ROPS.MachineswithoutaROPSdonotrequireafront weights.
1.Removethe2nutsand2boltsthatsecurethefront ofthemowerhousingpan(Figure5).
Note:Savethenutsandboltstosecurethefrontof themowerhousingpanlater.
Figure5
1.Nut(2)
2.Bolt(2)
3.Mowerhousingpan
2.Installtheadhesivebumpertotheweight(Figure6).
4.Securetheweightwitharod,8spacers,4washers, and2hairpincottersasshownin
Figure6.
Note:Whenyouinstalltheweight,allowittorest onthefrontlipoftheundersideofthemachine frameasshowninFigure7.Thissuspendsthe weightwhileyousecureittothemachine.Becareful nottodislodgetheweightwhenyouinstallthe supportingrod.
Figure7
1.Cutawayofthefrontofthe machineframe
2.Bumper4.Resttheweighthere
3.Weight
duringinstallation
Note:Wheneveryouremovethebagger attachment,removetheweighttorestoretheproper stabilitytothemachine.
5.Installthefrontofthemowerhousingpanusingthe nutsandboltsthatyouremovedinstep1.
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InstallingtheChute
Partsneededforthisprocedure:
1
Angledcutoffbafe
1
Curvedbafe
2
Locknut(5/16inch)
1Handknob
1Washer
1
Chute
Procedure
Figure8
1.Deectorassembly4.Carriagebolt(existing; reuse)
2.Locknut(existing;retain)5.Carriagebolt(existing; retain)
3.Locknut(existing,reuse)
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperatoror bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Neveroperatethemowerwiththedischargeopening uncovered.Alwaysuseadischargecover,mulchcover, orbaggingchutewhenoperatingthemowerdeck.
1.Removefastenersthatsecurethedeectorassembly tothedeck(
Note:Retainallfasteners.
Figure8).
2.Removethedeectorassembly.
Note:Retainallpartstoconvertthedecktoside discharge.
3.Locateandinstalltheangledcutoffbafetothedeck attherearholesinthemowerdeck(Figure9).
Note:Usetheexistingfastenersfromthatlocation tosecuretheangledcutoffbafetothedeck.
1.Holeinfrontwallofthe deck
2.Locknut
3.Horizontalpost,curved bafe
4.Verticalpost,curvedbafe9.Locknut(existing;reuse)
5.Curvedbafe10.Center,forwardholein
4.Installthecurvedbafetothedeck(Figure9).
5
Figure9
6.Highliftblade
7.Carriagebolt(existing; reuse)
8.Angledcutoffbafe
mowerdeck
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A.Aligntheverticalpostinthecurvedbafe
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2
withcenter,forwardholeinthedeckandthe horizontalpostwiththeholeinthefrontwall ofthemowerdeck.
B.Securehorizontalposttothefrontwallofthe
deckusingalocknut.
5.Installthechutetothedeck.
Note:Ensurethattheopeningintopofthechute alignswiththeexposedpostonthedecktopandthe forwardverticalplatemateswiththefoldedmetal bracketofthechute(
Figure10).
Figure11
1.Retainingclasp2.Flexiblelatch
5
ConnectingwiththeDischarge Tube
NoPartsRequired
Procedure
1.Slidethecurvedendofthedischargetube(supplied withthebaggerkit)intotheopeninginthebagger
Figure12).
top(
Figure10
1.Dischargechute4.Foldedmetalbracket,
2.Handknob5.Forwardverticalplate,
3.Washer6.Exposedpostinthedeck,
6.Installawasherandhandknoboverthepostcoming throughthechutetop(
7.Handtightentheknobtosecurethechutetothe deck.
8.Hooktheexiblelatchonthechutetotheretaining claspweldedtothesidewallofthedeck(Figure11).
chute
deck
curvedbafe
Figure10).
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1.Dischargetube,curved
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end
2.Openinginbaggertop
3.Dischargetube,aredend
Figure12
Maintenance
RemovingtheFinishingKit
Wheneveryouremovethebaggerkit,removethe nishingkitusingthefollowingprocedure.Retainall partsforfutureinstallation.
1.Removethedischargetubefromthemachineand installthedischargecover.
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperatoror bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
4.Peg
5.Rubberstrap
2.Slidethearedendofthedischargetubeoverthe endofthechute(Figure12).
3.Movetherubberretainingstraponthechutesnaps overthepegonthedischargetubetosecureit
Figure12).
(
Figure13
1.Deectorassembly4.Carriagebolt(existing;
2.Locknut(existing;retain)5.Carriagebolt(existing;
3.Locknut(existing;reuse)
reuse)
retain)
2.Replacethemowerblades.
RemovetheHi-Liftmowerbladesinstalledon yourdeck;refertotheRemovingtheBlades sectionintheOperator’sManualformore information.
Installthestandardmowerbladesremoved previously;refertotheInstallingtheBlades sectionintheOperator’sManualformore information.
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