Toro 120-7122, 120-7123 Installation Instructions

Page 1
FormNo.3369-688RevA
48and54inchBaggerFinishingKit
2011andAfterTITANSeriesZero-Turn-RadiusRidingMower
ModelNo.120-7122
ModelNo.120-7123
InstallationInstructions
ThiskitrequirestheBaggerKit79326tocompleteinstallation.For allTITANSeriesmowers,beginFinishingKitinstallationbefore installingthebaggerkit.ContactyourAuthorizedServiceDealer orToroCustomerServicetoobtainthenecessaryparts.Formore information,visitusatwww.Toro.com.
Safety
Important:TheROPSrollbarisanintegraland
effectivesafetydevice.Keeptherollbarinthe
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover,orgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
fullyraisedandlockedpositionwhenoperatingthe mower.Lowertherollbartemporarilyonlywhen absolutelynecessary.
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Page 2
Installation
G016271
1
2
3
4
5
G010701
1
2
3
4
1
InstallingtheWeight
Partsneededforthisprocedure:
2Weight
2Adhesivebumper
1Rod
4Washer
2Hairpin
Procedure
1.Installanadhesivebumpertotheweight(Figure1).
Figure2
1.Cutawayofthefrontofthe machineframe
2.Bumper4.Resttheweighthere
Important:Wheneveryouremovethebagger attachment,remembertoremovethefrontweight toreturntheproperstabilitytothemachine.
3.Weight
duringinstall
Figure1
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
Note:OnTitanMXunits,disconnectthefront deckpanfromtheframetoallowinstallationofthe weights.Ensurethepanisinstalledoncetheweights aresecured.
2.Installtheweighttothefrontofthemachineframe. Securetheweightwitharod,fourwashers,andtwo hairpinsasshownin
Note:Wheninstallingthefrontweightallowitto restonthefrontlipoftheundersideofthemachine frameasshownFigure2.Thiswillsuspendthe weightwhileyousecureittothemachine.Use carenottodislodgetheweightwheninstallingthe supportingrod.
Figure1.
2
Page 3
2
G016262
G016263
G016264
InstallingtheBaggerFrame
Partsneededforthisprocedure:
1
Baggerframe(discardframeinbaggerkit)
Baggerframesupportbracket(discardbracketin
1
baggerkit)
Selftappingscrew(5/16x3/4inch)(includedin
2
baggerkit)
4Hairpincotter—IncludedinBaggerKit79326
2Rod—IncludedinBaggerKit79326
4Washer—IncludedinBaggerKit79326
Bolt(5/16x2-1/2inch)—IncludedinBaggerKit
2
79326
2
Locknut(5/16inch)—IncludedinBaggerKit79326
Clevispin(1/2x2-1/4inch)—IncludedinBagger
1
Kit79326
1
Spacerplate—IncludedinBaggerKit79326
1Angledplate—IncludedinBaggerKit79326
Figure4
1.Supportbracket2.Selftappingscrews(5/16 x3/4inch)
3.Removetheexistingfastenerssecuringthe rectangularspacerplatefromthetopoftheengine frameandremovetheplate.
4.Installthenewanglespacerplateasshownin Figure4usingthefastenersremovedpreviously.
5.Installthebaggerframetothesupportbracket. Securethebaggerframewithaclevispin(1/2x 2-1/4inch)andhairpincotter(Figure5).
Procedure
1.Locatethebaggerframebracket.Installthebracket tothemachineframeasshownin thebrackettotheframeusingtwobolts(5/16x 2-1/2inch)andtwolocknuts(5/16inch).
Figure3
1.Machineframe4.Bolt(5/16x2-1/2inch)
2.Supportspacerplate5.Locknut(5/16inch)
3.Supportbracket
Figure3.Secure
Figure5
1.Baggerframe5.Clevispin(1/2x2-1/4
2.Spacerplate,rectangular (existing)
3.Hairpin7.Fasteners,existing
4.Supportbracket
inch)
6.Spacerplate,angle(new)
6.Installtwosupportrods,onetoeachsideofthe baggerframe.Locatetheexistingbracketbetween thereardrivewheelandframe(Figure6).
2.Securethesupportbrackettothebottomofthe machineframefrombelowusingtwoselftapping screws(5/16x3/4inch)asshowninFigure4.
3
Page 4
G010581
1
2
3
4
5
6
4
Figure6
Leftsideshown
1.Baggerframe
2.Clevisend5.Bracketonframe
3.Clevispin
4.Hairpin
6.Washer
3
InstallingtheChute
Partsneededforthisprocedure:
1
Straightbafe(48inchdecksonly)
1
Curvedbafe(54indecksonly)
1
Locknut(5/16inch)
1Handknob
1Washer
1
Chute
Procedure
UsethisprocedurewheninstallingtheFinishingKiton machineswithboth48and54inchdecks.
7.Insertthebentendoftherodintothebaggerframe asshowninFigure6.Securetheendoftherodwith awasherandhairpin.
8.Adjustthesupportrodssothatbaggerframeisheld securetothemachineframeandseatsinthenotch oftheanglespacerplateinstalledpreviously.Repeat thesestepsforeachsupportrod:
A.Loosenthejamnutatthebaseoftheclevisend
oftherod.
B.Rotatetheclevistoadjusttherodtothedesired
length.
C.Aligntheholesintheclevisendwiththeholein
thebaggerframeattheattachmentpoint.
D.Securetheclevisendtothebaggerframeusinga
clevispinandhairpincotter.(
Figure6).
E.Tightenthejamnut.
9.Withbothrodsinstalledandattached,checkthe baggerframeforplay.Thebaggerframeshouldbe heldtighttothemachineframe.Ifnecessary,repeat theprevioussteptosecurethebaggerframe.
10.Forremainingsteps,consultBaggerKit79326
Owner’ s Man ual
,beginningatInstallationstep
2.
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperatoror bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Neveroperatethemowerwiththedischargeopening uncovered.Adischargecover,mulchcoverorbagging chutemustalwaysbeusedwhenthemowerdeckis operated.
1.Removefastenerssecuringthedeectorassembly andexistingcutoffbafetothedeck( Retainallfasteners.Removethefastenersplugging theforwardhole.
Figure7).
4
Page 5
G010637
1
2
2
3
4
5
6
7
Figure7
1
2
3
4
5
6
7
G015685
G010638
1
2
3
4
5
6
1.Deectorassembly5.Locknut(existing)
2.Fasteners(existing),retain
3.Carriagebolt(existing)
4.Cutoffbafe(existing)
6.Forwardhole
7.Frontretainingclasp
2.Removethedeectorassemblyandreinstallthecut offbafe.Retainallpartstoconvertthedeckto sidedischarge.
4.Installthechutetothedeckmakingsuretheopening intopofthechutealignswiththeexposedposton thedecktop(Figure9).
Figure9
1.Dischargechute
2.Handknob
3.Washer
4.Postincurvedbafe, forwardhole
5.Frontexiblelatch
6.Openinginthetopofthe chute
3.Installabafetodeck(Figure8).For48inch
decks,useastraightbafe.For54inchdecks, useacurvedbafe.Aligntheverticalpostinthe
bafewithforwardholeinthedeck.Rotatethe bafeuntilthehorizontalpostalignswiththehole inthefrontwallofthedeck.Secureittothefront wallofthedeckusingalocknut.
5.Installawasherandhandknoboverthepostcoming throughthechutetop.Handtightentosecurethe chutetothedeck.
6.Hookthefrontexiblelatchonthechutetothe retainingclaspweldedtothefrontwallofthedeck
Figure10).Hooktheexiblelatchonthebackof
( thechutetotheretainingclaspweldedtotherear wallofthedeck.
Figure10
Figure8
1.Retainingclasp5.Horizontalpost
2.Forwardhole6.Locknut
3.Bafe
4.Verticalpost
7.Frontwallhole
1.Flexiblelatchandretainingclasp
5
Page 6
4
G016265
G005672
1
2
3
4
G005757
InstallingtheBaggerTop
Partsneededforthisprocedure:
1
Circularcotterpin
Procedure
1.Installthebaggertoptothebaggerframe.Slide thebracketsoverthepostsinthebaggerframeand installthecircularcotterintotheholeintheright handpost( totheoperatingposition.Thebaggertopiseasierto installiftwopeopleworktogether.
Note:Toremovethecircularcotter,continueto rotateitinthesamedirectionasinstalled.
Figure11).Rotatethebaggertopdown
2.Liftthebaggertopandinstallthebagsbysliding thebagframehooksontotheretainingbrackets (Figure12).
1.Baggertop
2.Baggerframe
3.Bracket,baggertop
Figure11
Figure12
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
3.Lowerthebaggertopontothebag(Figure13).
Figure13
4.Circularcotterpin
5.Post
6
Page 7
5
G010641
1
2
3
4
5
6
ConnectingwiththeDischarge Tube
NoPartsRequired
Procedure
1.Slidethecurvedendofthedischargetubeintothe openinginthebaggertop(
Figure14).
InstallingtheBlades
Partsneededforthisprocedure:
3
Hi-Liftblade
Procedure
1.Removetheexistingmowerbladesinstalledonyour deck.RefertotheRemovingtheBladessectionin theOperator’ sManualformoreinformation.
2.InstalltheHi-Liftmowerbladeslocatedinloose parts.RefertotheInstallingtheBladessectioninthe Operator’sManualformoreinformation.
Figure14
1.Dischargetube,curved end
2.Openinginbaggertop
3.Dischargetube,aredend
2.Slidethearedendofthedischargetubeoverthe endofthechute.Movetherubberretainingstrapon thechutesnapsoverthepegonthedischargetube tosecureit(Figure14).
4.Peg
5.Rubberstrap
7
Page 8
Maintenance
G010637
1
2
2
3
4
5
6
7
RemovingtheFinishingKit
Wheneverthebaggerkitisremoved,thenishingkit shouldberemovedusingthefollowingprocedure. Retainallpartsforfutureinstallation.
CAUTION
Removingthebaggerchangestheweight distributionofthemachine.Operatingthemachine withthefrontweightsinstalledwithoutthebagger maycauseanunstableconditionwhichcouldresult inalossofcontrol.
Ensurethefrontweightsareproperlyremoved beforeoperatingthemachinewithoutthebagger attachment.
1.Removethefrontweights.Removethefastener securingtheweighttothemachine.Takecareto controltheweightasthesupportrodisremoved.
Figure15
1.Deectorassembly5.Locknut(existing),reuse
2.Fasteners(existing),retain
3.Carriagebolt(existing), reuse
4.Cutoffbafe(existing)
6.Forwardhole
7.Frontretainingclasp
2.Removethedischargetubefromthemachineinstall andthedischargecover(
Figure15).
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperatoror bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
3.Replacethemowerblades.
RemovetheHi-Liftmowerbladesinstalled onyourdeck.RefertotheRemovingthe BladessectionintheOperator’sManualformore information.
Installthestandardmowerbladesremoved previously.RefertotheInstallingtheBlades sectionintheOperator’sManualformore information.
Important:TheROPSrollbarisanintegraland effectivesafetydevice.Keeptherollbarinthe fullyraisedandlockedpositionwhenoperatingthe mower.Lowertherollbartemporarilyonlywhen absolutelynecessary.
8
Loading...