Toro 120-1190 Installation Instructions

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Page 1

BeltGuardKit

DH200SeriesLawnTractor

ModelNo.120-1 190

Donotsupplytheseinstructionstothecustomer.

TheseinstructionsareforadealertoinstalladditionalbeltguardsmandatedbytheFrenchgovernment.

FormNo.3368-455RevA

InstallationInstructions

Safety

SafetyandInstructional Decals

Safetydecalsandinstructionsareeasily visibletotheoperatorandarelocated nearanyareaofpotentialdanger. Replaceanydecalthatisdamagedor lost.

120-1119

1.Firehazard—readtheOperator’sManual.

Installation

PreparingforInstallation

NoPartsRequired

Procedure

Important:Refertothe

areunfamiliarwiththespecicsofoperatingthis machinebeforeproceeding.Themanualcontains importantinformationaboutsafelyoperatingthe machine.Ifyoudonotknowthisinformation,you couldseriouslyinjureyourselforothers.

1.Parkthemachineonalevel,smoothsurfacewith sufcientspacetoaccessbothsidesofthemowing deck.

2.Lowerthemowingdecktotheshortestcutting height.

Operator’ s Man ual

ifyou

Registeratwww.T oro.com.

WARNING

Beforeworkingonthemachine,stoptheengine, settheparkingbrake,removetheignitionkey, anddisconnectthesparkplugwire.

CAUTION

Ifyouleavethekeyintheignitionswitch, someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionanddisconnect thewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoes notaccidentallycontactthesparkplug.

3.Supporttherearaxleonbothsidesandremoveboth rearwheels.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Page 2

InstallingtheDeckGuard

Partsneededforthisprocedure:

1Deckbeltguard

Bolt(M5x12)

Washer(M5.3)

Locknut(M5)

Procedure

1.RemovethebeltfromthePTOclutchandtheidler tensionspringfromtheidlerpulley(Figure1).

Figure2

1.Drill5.5mmdiameter(2)

2.Measuredimensions 3and4fromtheline betweenthecenterofthe rightboltholeandthe centerofthespindle.

3.16mm

4.90mm

5.256mm(2)

6.Measuredimension5from thecenterlineoftheright bolthole.

6.Mountthedeckguardtothedeckcoverasshown inFigure3.

Figure1

1.PTOclutch

2.Idlerpulley5.Pulleycoverandpulley

3.Idlertensionspring

4.Deckcover

2.Removetheidlerpulley.

3.Removethepulleycoverandthepulleyunderit fromtheleftsideofdeckbeltcover(Figure1).

4.Removethedeckbeltcoverfromthedeck.

5.Drill2holesinthetopofthedeckbeltcover (Figure2).

Figure3

1.Locknut(M5)4.Washer(M5.3)

2.Deckguard

3.Deckcover

5.Bolt(M5x12)

7.Assemblethedeck.

8.Raisethedecktothetallestheight-of-cutand verifythatthenewlyinstalledguardclearsallwires, switchesandbeltsandwillnotinterferewiththesafe operationofthetractionunitorthecuttingdeck.

Page 3

InstallingtheLeftBeltGuard

Partsneededforthisprocedure:

Leftbeltguard

Hexbolt(M8-1.25x12)

Washer(M8)

Locknut(NIM8-1.25)

Self-tappingscrew(M4.2x13)

Procedure

1.Ontheleftsideofthemachine,drill2holesas speciedinFigure4.

Figure5

Fastenersandattachmentpointsfortheleftbeltguard

1.Locknut(NIM8-1.25)4.Locknut,existing(2)

2.Washer(M8)5.Self-tappingscrew(M4.2

3.Hexbolt(M8-1.25x12)

x13)(2)

Note:Theinstalledleftbeltguardshouldappearas shownin

Figure6.

Figure4

Measurementsfordrillingholesinthepulleybracket

1.Pulleybracket

2.25mm4.35mm

3.3.6mmdiameter(2)

2.Removethe2locknutslocatedatbothsupportson theundersideofthefootrest.

3.Installtheleftbeltguard.

Note:UsethefastenersshowninFigure5.

Figure6

Theleftbeltguardinstalled

1.Cutoutforsteeringlinkage3.Cutoutforthefuelline

2.Cutoutforparkingbrake4.Guardpassesbetween thebag-on-demandpedal andthepulleycover

4.Verifythattheguardisclearofallmovingparts acrosstheirfullrangeofoperation,thatitwillnot causedamagetowires,hosesorothercomponents andthatitwillnotinterferewiththesafeoperation ofthetractionunitorthecuttingdeck.

Page 4

InstallingtheRightBeltGuard

Partsneededforthisprocedure:

1Rightbeltguard

Hexbolt(M8-1.25x12)

Washer(M8)

Locknut(NIM8-1.25)

Self-tappingscrew(M4.2x13)

Procedure

1.Ontherightsideofthemachine,drillholesinthe pulleybracket,intherearfootrestsupportandinthe frontsectionoftheframe(

Figure7).

Figure8

Measurementstodrillholeintherearfootrestsupport

1.3.4mmdiameter3.50mm

2.11mm

C.Drilltheholesinthefrontframeasspeciedin

Figure9.

Figure9

Measurementstodrillholesinthefrontframe

Figure7

1.Pulleybracket

2.Rearfootrestsupport6.Washer(M8)

3.Frontframesection7.Hexbolt(M8-1.25x12)

4.Locknut(NIM8-1.25)8.Self-tappingscrew(M4.2

5.Self-tappingscrew(M4.2 x13)(2)

x13)(3)

A.Measurethelocationfortheholesinthepulley

bracketasspeciedin

Figure4.

B.Fortheholeintherearfootrestsupport,usethe

measurementsinFigure8.

1.3.4mmdiameter(2)

2.10mm4.152.5mm

3.25mm

2.Positiontherightbeltguardbehindthetraction pedalassemblyandtheswitchmountedbehindit andattachittotheframeofthemachineasshown inFigure10.

Figure10

1.Rightbeltguard2.Tractionpedalassembly

3.Verifythattheguardisclearofallmovingparts acrosstheirfullrangeofoperation,thatitwillnot causedamagetowires,hosesorothercomponents andthatitwillnotinterferewiththesafeoperation ofthetractionunitorthecuttingdeck.