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119-9920

Toro 119-9920 Installation Instructions

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Page 1
FormNo.3373-981RevA
CEKit
E-ZVac™TwinSoftBaggerforZMaster
ModelNo.119-9920
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
BaggerKitmodel78569.
®
2000SeriesMower
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3 4
5
6
7
8
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
CEpulleyguard CEbelt-coverbracket Carriagebolt(1/4x1) Hex-headbolt(3/8x1inch) Clipnut CEshaftguard CEforwardguard CEtensionerguard CElowerguard Hex-headbolt(1/4x3/4inch) Washer(1/4x5/8) Locknut(1/4inch) Hex-headbolt(1/4x3/4inch) Washer(5/16x3/4inch) Washer(1/4x1/2inch) Retainer1
Qty.
Use
–
–
–
–
1 1 1 1 1 1 1 1 1 2 2 2 1 1 1
Preparethemower.
Removethedischargechute.
RemovetheOEMcoverandbracket.
Removetheblowerkitparts.
InstalltheCEdeckbracket.
InstalltheupperCEguards.
InstallthelowerCEGuard.
InstalltheCEbeltcover.
©2012—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-981*A
Page 2
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2.Removethesidedischargechutefromthemowerdeck
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(Figure1).
1

PreparingtheMower

NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,settheparking brake,andremovetheignitionkey.
2.Thoroughlycleanmowerdeck.Alldebrismustbe removedtoensurethekitwilltproperly.
3.Repairallbentordamagedareasandreplaceany missingparts.
4.Lowerthemowerdecktothelowestheight-of-cut position;refertothemowerOperator’ sManual.
2

RemovetheDischargeChute

Note:Retainthechuteandhardwareforinstallation
whenoperatingthemowerwiththebloweraccessory removed.
3

RemovingtheOEMCoverand Brackets

NoPartsRequired
RemovetheBeltCover
Ifinstalled,removetheOEMbeltcoverasfollows:
1.Rotatetheboltthatsecuresthebeltcovertothe counterclockwisetoloosenit(Figure2).
NoPartsRequired
RemovingtheDischargeChute
Important:Installtheside-dischargechutewhenyou
removethebaggerandblower.
1.Removethelocknut,bolt,spacer,andspringthatsecure theside-dischargechutetothemowerdeck(
Figure1
1.Bolt
2.Spacer6.Side-dischargechute
3.Locknut
4.Spring
5.Springinstalled
7.J-hookendofspring
Figure1).
Figure2
1.Bolt(retainedtothebelt cover)
2.Beltcover
3.Cover-mountingbracket
2.RemovetheOEMbeltcoverandboltfromthe mountingbracket(Figure2).
Note:RetaintheOEMbeltcoverandboltforinstallation whenoperatingthemowerwiththebloweraccessory removed.
4.Flangenut(3/8inch)
5.Carriagebolt(3/8x7/8 inch)
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RemovetheCoverMountingBracket
1.Removethe2boltsand2angenutsthatsecurethe covermountingbrackettothedeck(Figure2).
Note:Retainaangenutforinstallationofthe CEkit;refertoInstallingtheCEPulleyGuardand
Belt-coverBracket(page4).
2.Removethebracket.
RemovetheBeltCoverBracket
Iftheblowerkitisinstalledonthemachine,removethe beltcoverbracketinstalledfromthebloweranddrivekitas follows:
1.Removethe2carriagebolts(1/4x3/4inch)and2 locknuts(1/4inch)thatsecuresthebeltcoverbracket totheforwardangeofthemowerdeck(Figure2).
Note:RetaintheOEMcovermountingbracket,bolts, andangenutforinstallationwhenoperatingthe mowerwiththebloweraccessoryremoved.
4

RemovingtheBlowerKitParts (IfInstalled)

NoPartsRequired
RemovingtheBeltCoverfortheBlower
Iftheblowerkitisinstalledonthemachine,removethebelt coverinstalledfrombloweranddrivekitasfollows:
1.Removethethumbscrewthatsecuresthebeltcover (Figure3).
Note:Retain1carriageboltand2locknutsfor installationwiththeCEKit;refertoInstallingthe
CEPulleyGuardandBelt-coverBracket(page4).
Figure4
1.Carriagebolt(1/4x3/4 inch)
2.Beltcoverbracket
3.Locknut
Figure3
1.Thumbscrew
2.Beltcover
2.Movethecoveroutwarduntiltheedgeofthecover clearsthehooksinthedeckanges(Figure3).
3.Removethecoverfromthedeck.
Note:Discardthethumbscrew .
Note:Retainthebeltcoverforinstallationwith
theCEKit;referto8InstallingtheCEBeltCover (page8)
.
3.Deckangehooks
2.Removethebeltcoverbracketfromthemowerdeck (Figure2).
Note:Discardthebeltcoverbracket.
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RemovingtheOEMShaftCoverand
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Hardware
1.Removethe3serratednutsthatsecuretheOEMshaft covertotheblowerassembly(Figure5).
Note:Donotloosentheboltsandnutsthatsecure theupper-bearinghousingthatarebeneaththeOEM shaftcover.
Note:RetaintheserratednutsfortheCEshaft guardinstallation;refertoInstallingtheCEShaft
Guard(page5).
5

InstallingtheCEPulleyGuard andBelt-coverBracket

Partsneededforthisprocedure:
1
CEpulleyguard
1
CEbelt-coverbracket
1
Carriagebolt(1/4x1)
1
Hex-headbolt(3/8x1inch)
1
Clipnut
InstallingtheCEPulleyGuardand Belt-coverBracket
1.AligntheholesoftheCEpulleyguardtotheholein theforwarddeectorbracketandtheoutboardholein theforwarddeckange(Figure6).
Note:TheCEpulleybracketwrapsaroundthe outboardedgeofthedeectorbracket
Figure5
BlowerShaftCoverandHardwareRemoval
1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4
2.OEMshaftcover5.Locknut(1/4inch)
3.Boltandnut(upper bearinghousing)
2.RemoveanddiscardtheOEMshaftcover(Figure5).
3.Removethe3hex-headbolts(1/4x3/4inch)and3 locknut(1/4inch)fromtheblowerhousingasshown inFigure5.
Note:RetaintheboltsandnutsfortheCEguard installation;refertoInstallingtheCEUpperGuards
(page5).
inch)
Figure6
1.CEpulleyguard7.Flangenut(3/8inch,OEM)
2.Locknut(1/4inch,blower kit)
3.CEbelt-coverbracket9.Hex-headbolt(1/4x1
4.Hex-headbolt(3/8x1 inch,CEkit)
5.Deckhole
6.Clipnut
8.Deectorbracket(forward)
inch,CEkit)
10.Carriagebolt(1/4x3/4 inch,blowerkit)
11.Deckange(forward)
2.AligntheCEbelt-coverbrackettotheholesattherear sideoftheforwarddeckange(Figure6).
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3.SecuretheCEpulleyguardandthebeltcoverbracket
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totheforwarddeckangeattheoutboardholewiththe carriagebolt(1/4x1inch,CEkit)andthelocknut(1/4 inch,blowerkit)thatyouremovedinstep1ofRemove theBeltCoverBracket(page3);refertoFigure6.
4.Securethebeltcoverbrackettotheforwarddeckange attheinboardholewiththeacarriagebolt(1/4x3/4 inch,blowerkit)andthelocknut(1/4inch,blowerkit) thatyouremovedinstep1ofRemovetheBeltCover Bracket(page3);refertoFigure6.
5.AligntheholeintherearangeoftheCEbelt-cover bracketwiththeholeinthedeckwhereyouremoved theOEMbeltcoverbracketinstep1ofRemovethe CoverMountingBracket(page3);refertoFigure6.
6.SecuretherearangeoftheCEbelt-coverbracketto thedeckwithahex-headbolt(3/8x1inch)andthe angenut(3/8inch)thatyouremovedinstep1of RemovetheCoverMountingBracket(page3);refer
Figure6.
to
7.AligntheclipnutwiththeholeinthetopoftheCE belt-coverbracket,andpushtheclipnutontothe bracket(Figure6).
Figure7
1.Serratednut(5/16inch)5.CEforwardguard
2.CEshaftguard6.Locknut(1/4inch)
3.Boltandnut(upper bearinghousing)
4.Hex-headbolt(1/4x3/4 inch)
7.CEtensionerguard
6

InstallingtheCEUpperGuards

Partsneededforthisprocedure:
1
CEshaftguard
1
CEforwardguard
1
CEtensionerguard
InstallingtheCEShaftGuard
1.AligntheCEshaftguardtothe3boltsand3nutsthat securetheupper-bearinghousing(Figure7).
2.SecuretheCEshaftguardtotheblowerwiththe3 serratednutsthatyouremovedinstep1ofRemoving theOEMShaftCoverandHardware(page4);refer to(Figure7).
InstallingtheCEUpperGuards
1.AligntheCEforwardguardtotheupperblower housing(Figure7).
2.SecuretheCEforwardguardtotheupperblower housingwithahex-headbolt(1/4x3/4inch)and alocknut(1/4inch)thatyouremovedinstep3of RemovingtheOEMShaftCoverandHardware(page
4);refertoFigure7).
3.AligntheCEtensionerguardtotheupperblower housing(Figure7).
4.SecuretheCEtensionerguardtotheupperblower housingwith2hex-headbolt(1/4x3/4inch)and 2locknut(1/4inch)thatyouremovedinstep RemovingtheOEMShaftCoverandHardware(page
4);refertoFigure7.
3of
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7

InstallingtheCELowerGuard

Partsneededforthisprocedure:
1
CElowerguard
2
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
Locknut(1/4inch)
RemovetheBlower
Ifinstalledremovetheblowerassemblyfromthemower deckasfollows:
1.Pullthespringloadedidlerpulleyawayfromthexed springpost,andremovethebeltfromtheidlerpulley (Figure8).
2.Movetheidlerpivotbrackettowardthexedspring post.removethehookofthespringfromtheidler springpost(Figure8).
3.Routethebeltbeneaththeidlerpulley(Figure9).
Figure8
1.Latchpin(lockingposition)6.Belt(alignedtotheidler
2.Chutebracket
3.Blowerassembly
4.Springhookends
5.Idlerpivotbracket
pulley)
7.Idlerspringpost
8.Spring
9.Fixedspringpost
Figure9
1.Drivepulley
2.Blowerbelt
3.Blowerpulley7.Mowerdeck
4.Idler/tensionpulley
5.Blower(housing repositionedforillustrative purposes)
6.Blowerinposition(housing portionremovedfor illustrativepurposes)
4.Removethebeltfromdrivepulley(Figure9).
5.Movetheblowerlatchpintotheopenpositionand swingthebloweroutward(Figure8).
6.Removetheblowerandbeltfromthemowerdeck.
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DrillingtheMountingHolesfortheCE
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LowerGuard
1.AlignthelowerCElowerguardtotheblower-chute bracketasshowninFigure10.
InstallingtheCELowerGuard
Note:InstalltheCElowerguardwiththeblowerassembly
removedfromthemowerdeck;refertothe48inE-ZV ac™ BlowerandDriveKitInstallationInstructions.
1.AligntheCElowerguardtotheblower-chutebracket (Figure10).
2.Alignhole2andhole4oftheCElowerguardto therivettailsprotrudingthroughtheblower-chute bracket(
Figure10).
3.SecuretheCElowerguardtotheblowerwith2 hex-headbolt(1/4x3/4inch),2washers,and2 locknut(1/4inch)throughhole1andhole4ofthe CEguard(Figure10).
InstallingtheBlower
IfyouremovedtheblowerinRemovetheBlower(page6), installtheblowerassemblytothemowerdeckasfollows:
Note:Refertothe48in,52in,and60inE-ZV ac™TwinSoft BaggerOwner’ sManual.
Figure10
1.Hole1
2.Hole2
3.Hole39.Rivettails
4.Hole410.Blower-chutebracket
5.CElowerguard11.Drillbit7mm(0.277inch)
6.Washer
7.Hex-headbolt(1/4x3/4 inch)
8.Locknut(1/4inch)
2.Alignhole2andhole4ofthelowerCElowerguard totherivettailsprotrudingthroughtheblower-chute bracket(
Figure10).
Note:EnsurethattheangeoftheCElower guard(theangewiththeholes)isatagainstthe blower-chutebracket.
3.Marktheoutlineofhole1andhole3oftheCElower guardontheblower-chutebracket,andremovetheCE guard(Figure10).
4.Locatethemarksontheblower-chutebracket,and center-punchthelocations.
1.Aligntheblowerbeltaroundthepulleyoftheblower (Figure9).
2.Alignthepivotpinontheblowerwiththepivotpin holeinthedeckandlowertheblowerontodeck.
3.Opentheblowerlatchpin,closetheblowertothedeck, andsecurethelatchpintothechutebracket(Figure8).
Note:Ensurethatthelatchpinextendsthroughthe holeinchutebracketandtheCEpulleyguard.
4.Temporarilyroutethebeltbeneaththeidlerpulley (Figure9).
5.Routethebeltaroundthedrivepulley(Figure9).
6.Movetheidler/tensionpulleytowardthexedspring post,andinstallthespringbyaligningthespringhook ontotheidlerspringpost(Figure8).
7.Pullthespringloadedidler/tensionpulleyawayfrom thexedspringpost,androutethebeltaroundthe idlerpulley(
Figure9).
5.Drill7mm(0.277inch)holesintheblower-chute bracketatthe2center-punchmarks(Figure10).
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8

InstallingtheCEBeltCover

2.Inserttheboltandwasherthroughtheholeinthetop ofthebeltcoverfromtheOEMbloweranddrivekit (Figure11).
3.Fromthebottomofthebeltcover,assemblethe washer(1/4x1/2inch)andretaineroverthehex-head boltthreads(Figure11).
Partsneededforthisprocedure:
1
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1Retainer
InstallingtheCEBeltCoverBolt
1.Assemblethewasher(5/16x3/4inch)tothehex-head bolt(1/4x3/4inch)asshowninFigure11.
Ensurethattheboltheadandwasherarepositioned ushwiththeuppersurfaceofthebeltcoverandthe washerandretainerareushwiththebottomsurface ofthecover.
InstallingtheBeltCover
1.Unlatchtheblowerandpullitoutpartially.
2.Alignthebeltcoverwithnotchesinthedeckanges (Figure11).
3.Alignthehex-headboltinthecoverwiththeclipnut onthebelt-coverbracket.
4.Securethebeltcovertothecoverbracketwiththe hex-headbolt(Figure11).
5.Opentheblowerlatchpin,closetheblowertothe deck,andsecurethelatchpintothechutebracket.
Figure11
1.Hex-headbolt(1/4x3/4 inch)
2.Washer(5/16x3/4inch)
3.Beltcover
4.Washer(1/4x1/2inch)8.Clipnut
5.Retainer
6.Deckbracketnotch
7.CEbelt-coverbracket
8
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