Toro 119-8770 Installation Instructions

SpeedControlLinkageKit

2009GrandStand

ModelNo.119-8770

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3366-810RevC

®

Mower

InstallationInstructions

ProcedureDescription

1
2

3

4

5

Qty.

Nopartsrequired

Nopartsrequired

ObtainpartsfromanAuthorizedService
Dealer

Hairpincotterpin2
Flatwasher4
Speedcontrollinkage
Shoulderhub
Flangenut(1/4inch)
Bolt(1/4x1-3/8inch)
Rodendballjoint2
Rollerbushing8
Bolt(1/4x2-3/4inch)
Controlfork
Upperswitchlever1
Plasticcabletie1

Plasticcabletie1Adjustthespeedcontrol.

–

–

2Replacethepumparm.

2
2
4
2

2
2

Preparethemower.

Removetheexistingcontrols.

Installthenewcontrols.

Use

1

PreparingtheMower

NoPartsRequired

Procedure

1.Allowthemachinetocooldownbeforeinstalling
thiskit.

2.Thoroughlycleanthemachine.Alldebrismustbe
removedtoensurethekitwilltproperly .

3.Repairallbentordamagedareasandreplaceany
missingparts.

©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

2

RemovingtheExisting
Controls

NoPartsRequired

Procedure

1.Releasethecushionforrearaccess.

2.Frombehindtheengine,removethehairpincotter
pinfromtheexistingcontrollinkageandfront
bracket(Figure1).

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

G013702

1
2
3

Figure1

1

2

G013701

3

4

1.Engine3.Hairpincotterpin

2.Existingcontrollinkage

3.Removethehairpincotterpinandwasherfromthe
existingcontrollinkage.Removetheexistingcontrol
linkagefromtheforksandpumparm(

Figure2).

4.Removethecableendfromthefork(Figure2).

5.Removethecableendfromthecable(Figure2).

6.Removethebolt,nut,spacerandwashersfrom
theforkandtheupperandlowerswitchbrackets

Figure2).

(

Figure2

1.Existingcontrollinkage

2.Hairpincotterpin4.Rightcableend

3.Boltandnutinforkand
controlarm

7.Loosenthecableclampsecuringthespeedcontrol
cablejackettotheshifterbracket(Figure3).Itis
easiesttoaccessthisunderthelowerframeandin
frontoftheleftrearwheel.

2

1

2 3

4

G013763

ModelNumber

G013722

1 2

3

74558290000209andbelow

74559290000156andbelow

74568290000205andbelow

74569290000206andbelow

SerialNumber

1.Removethetwonutsandboltsattachedtothepump
arm(Figure4).Savethishardware.

2.Removethepumparmfromthefork(Figure4).

3.Installthenewpumparmwiththeexistinghardware
previouslyremoved.

Figure3

1.Mowerdeck

2.Leftreartire4.Cableclamp

3.Speedcontrolcable

8.Performthissameprocedurefortheopposite
control.

3

ReplacingthePumpArm

Partsneededforthisprocedure:

2

ObtainpartsfromanAuthorizedServiceDealer

Procedure

Note:Thisprocedureisonlyforcertainmodelsof

Grandstandmowerswiththeserialnumberslisted.

1.Lefthandpumpshown

2.Fork

Figure4

3.Pumparm

Pumparmsarenotincludedinthiskit.Contactan
AuthorizedServiceDealerforthepumparms.

Thefollowingtableliststhemachinesthatneedthe
pumparmsreplaced.

3

ensurestheforkandcablewilltravelwithoutbinding

Figure5).

(

4

InstallingtheNewControls

Partsneededforthisprocedure:

2Hairpincotterpin

4Flatwasher

2

Speedcontrollinkage

2

Shoulderhub

4

Flangenut(1/4inch)

2

Bolt(1/4x1-3/8inch)

2Rodendballjoint

8Rollerbushing

2

Bolt(1/4x2-3/4inch)

2

Controlfork

1Upperswitchlever

1Plasticcabletie

9.Tightentheexistingjamnutontherodendball
joint.Makesurethecabledoesnothaveatwistinit.

Procedure

1.Positionthenewforkwiththepumparminbetween
thefork.

2.Installthenewupperswitchleverandexisting
lowerswitchleverontothelefthandshoulderhub

Figure5).

(

3.Installtheforktotherearbracketwithanewbolt
(1/4x2-3/4inch),washer,shoulderhubanda
angenut(1/4inch)(Figure5andFigure6).Do
nottightenatthistime.

4.Installthenewspeedcontrollinkagetotheforkwith
3rollerbushings,aatwasherandahairpincotter

Figure5).

pin(

5.Frombehindtheengine,installthespeedcontrol
linkagetothefrontbracketwithaatwasheranda
hairpincotterpin(Figure5andFigure6).

6.Threadtherodendballjointallthewayontothe
endofthecableandthenbackitoff2turns.DO
NOTtightenthejamnutatthistime.

Note:Ensuretheballjointsareinstalledonthe
insideoftheforks(Figure6).

7.Installtherodendballjointtotheforkwithabolt
(1/4x1-3/8inch),rollerbushingandangenut
(1/4inch).

8.Holdtherodendballjointperpendiculartothe
boltwhentighteningtheangenutandbolt.This

4

G014214

1 2

2 1

3

4

5

6

7

15

11 10 9

12 13 14

3

2 1 4

18

5 1 6 7 15 10 8 19 9 16 17

8 19

Figure5

1.Flatwasher

2.Hairpincotterpin7.Fork12.Newupperswitchlever17.Useexistinglowerswitch

3.Speedcontrollinkage

4.Rollerbushing

5.Bolt(1/4x2-3/4inch)10.Shoulderhub

6.Flangenut(1/4inch)

8.Rodendballjoint

9.Bolt(1/4x1-3/8inch)14.Correctpositionofrodend

11.Existinglargewasherused
onrightsideonly(shown
hereforillustrativepurposes)

13.Wrongpositionfortherod
endballjoint(topview)

balljoint(topview)

15.Rollerbushing

16.Donotremovetheexisting
switch

lever

18.Existingneutralstoparmon
leftsideonly

19.Existingjamnut(tighten
afterinstallingrodendball
joint)

5

G013703

1

3 2

5 4

Figure6

G013818

1 2

G013764

1 2

1.Frontbracket4.Existinglargewasher
usedonrightsideonly

2.Pumpcontrolarm5.Existingneutralstoparm
onleftsideonly

3.Rearbracket

5

AdjustingtheSpeedControl

Partsneededforthisprocedure:

1Plasticcabletie

Procedure

1.SettheHOCleverto2inchesandmovethespeed
controllevertotheFASTposition.

2.Ensurethecableclampsecuringthespeedcontrol
cablejackettotheshifterbracketisloose(Figure10).

3.Loosentheboltthatgoesthroughthecenterofthe
lefthandshoulderhubandcontrolfork(Figure8).

4.Removethehairpincotterpinandwasherfromthe
endofthelefthandspeedcontrollinkageassembly
(Figure8).

10.Usingtheplastictie,fastenthespeedcontrolcable
totherightcontrolcable(Figure7).

1.Plasticcabletie

Figure7

2.Speedcontrolcable

11.Performthissameprocedurefortheopposite
control.

Figure8

1.Hairpincotterpinandat
washer

2.Loosenthisbolt

5.Infrontofthelefthandspeedcontrollinkagerollers,
inserta7/32ndinchallenwrenchintotheslotsof
thecontrolforkandcontrolarm(Figure9).

6.Pushthespeedcontrollinkageforward,andtighten
theclampsecuringthespeedcontrolcablejacketto
theshifterbracket(Figure9andFigure10).

6

G013765

1 2

3

1.7/32ndinchallenwrench

1

2 3

4

G013763

5

G013767

1

2

4 3

2.Slots

Figure9

3.Pushthespeedcontrol
linkageforward

(Figure11).Donotforcetheneutralassembly
together.

Figure11

1.Plasticcabletie4.Neutralstoparm

2.Upperswitchlever

3.Lowerswitchlever

5.Switch(Donotremove)

1.Mowerdeck

2.Leftreartire4.Cableclamp

8.Whilepullingthecontrolforkassemblyrearward
(notsohardthatthespeedcontrollinkagemoves)
tightenthescrewthatgoesthroughthecenterofthe
lefthandshoulderhub(Figure12).

Note:Itisimportanttokeepthepumpcontrolarm
andcontrolforkslotsareinlinewitheachother.
Thiscanbeachievedbymakingsurethetopofthe
pumpcontrolarmandcontrolforkareparallelto
eachother.

Figure10

3.Speedcontrolcable

7.Theswitchstoparmmustbealignedwiththe
cableendofthecontrolfork.Usingacabletie,
securetheneutralassemblytoalignthecomponents

7

G013768

1 3

2

Figure12

1.Movementofcontrolarm

2.Slotsarealigned

3.Tightenthisbolt

9.Removetheallenwrenchfromslotsofthecontrol
forkandcontrolarmslotsandcutthecabletiefrom
theneutralassembly.

10.Installthewasherandhairpintotheendofthe
speedcontrollinkage.

11.Repeatsteps3through10(donotdostep7)onthe
righthandside.

8