Toro 119-7844 Installation Instructions

KawasakiEngineConversionKit,Suzuki-Powered
Heavy-DutyLawnMowerswithZoneStart

ModelNo.119-7844

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3365-741RevA

InstallationInstructions

ProcedureDescription

2

1

Beltcover(74-1770)
Engine(117-5220)
Decal(110-0520)
Screw(95-1727)
Bladeretainerspacer(103-3795)
Tankbracket(115-0954-03)
Fueltankcap(93-7198)
Screw(104-2628)
Fuelhose(109-0296)
Fuellter(71-9280)
Clamp(2412-98)
Fuelhose(109-0650)
Cabletie(3290-378)
Bladebolt1
BBCspacer
Springwasher
Throttlecontrol(1 17-3543)

6.Removethebeltfromthedriverpulley;inspectthe
beltforwearandreplaceitifnecessary.

7.Removetheenginemountingbolts.

Qty.

Use

1
1
1
4
1
1
1
3
1
1
4
1
4

1
2
1

Installthenewengine.

RemovingtheOldEngine

NoPartsRequired

Procedure

Important:Saveallfastenersthatyouremovedfor

reuseunlessotherwisenoted.

1.Drainthefuelfromthefueltank.

2.Removetheoldbeltcoveranddiscardit.

3.Removeanddiscardthethrottlecontrolcable.

4.Removeanddiscardtheoldfuelhose,fuellter,
andclamp.

5.RemovethebladeandtheBBCassembly .

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8111LyndaleA venueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

8.Removetheoldenginefromthemowerhousing.

9.Removethefueltankfromthetankbaseandretain
itforreuse.

10.Replacethefueltankcapwithanewcapprovidedin
thekit;discardtheoldfueltankcap.

11.Removeanddiscardthedischargetunneldoor.

12.Cleanthemowerhousingandcheckitfordamage
andwear.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

Figure1

1.Engine

2.Mowerdeck

3.Beltcover

4.Fueltankcap

5.Throttlecontrol12.Bladebolt

6.Dischargedoor13.Tankbracketscrew

7.Tankbracket

8.Fuelhose,fuellter,andclamps

9.Enginemountingbolt(4)

10.Spacer

11.Springwasher

2

7.Attachthenewfuelhose,fuellter,andclamptothe
engineandthefueltank.

2

Partsneededforthisprocedure:

1

Beltcover(74-1770)

1

Engine(1 17-5220)

1

Decal(110-0520)

4

Screw(95-1727)

1

Bladeretainerspacer(103-3795)

1

Tankbracket(1 15-0954-03)

1

Fueltankcap(93-7198)

3

Screw(104-2628)

1

Fuelhose(109-0296)

1

Fuellter(71-9280)

4

Clamp(2412-98)

1

Fuelhose(109-0650)

4

Cabletie(3290-378)

1Bladebolt

1

BBCspacer

2

Springwasher

1

Throttlecontrol(117-3543)

Note:Theshorthoseattachestothefueltank.

8.Installandadjustthenewthrottlecontrolcable.

9.Replacethebeltcover.

Procedure

Note:RefertoFigure1forinstallingthenewengine.

1.Installthenewdooronthedischargetunnel.

2.Installthetankbracketontotheengineusing3
screws(fromtheloosepartsbag)andLoctite(242).

Note:Torquethescrewsto70–120in-lb.

3.Installthefueltankontothemountingbracketusing
2screws.

Note:Torquethescrewsto40–50in-lb.

4.Installthenewengineonthemowerhousing.

Note:Torquetheenginemountingboltsto
250–400in-lb.

5.InstalltheBBCassembly.

Note:ForinformationoninstallingtheBBC
assembly,refertotheWalkBehindPowerMowerDrive
SystemsServiceManual(FormNo.492-4733).

6.Installtheblade.

Note:T orquethebladenutsto180–320in-lb.

3