Toro 119-7390 Installation Instructions
SpeedControlKit
2011andAfterGrandStand
ModelNo.119-7390
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
FormNo.3369-616RevA
®
Mower
InstallationInstructions
119-8581
1.Fast
2.Continuousvariable
setting
3.Slow
4.Tractioncontrol
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Nopartsrequired
Nopartsrequired
Nopartsrequired
Registeratwww.T oro.com.
Qty.
Use
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Preparethemachine.
Removethefueltank.
Removetherearcrossbracketand
cables.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
ProcedureDescription
Qty.
Use
4
5
6
7
8
9
10
11
12
Nopartsrequired
Righthandmotioncontrolbracket1
Flatwasher(5/16inch)(ifneeded)
Lefthandmotioncontrollever
Speedcontrolassembly
Carriagebolt(5/16x1inch)
Flangenut(5/16inch)
Rubbergrip1
Pumparm2
Yoke2
Shoulderbolt
Locknut(1/4inch)
Nopartsrequired
Nopartsrequired
Plasticcabletie1
Nopartsrequired
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2
1
1
2
2
1
2
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Removethemotioncontrolassembly.
Assembletherighthandmotioncontrol
leverandnewbracket.
Installthemotioncontrolleversand
pivotbrackets.
Installthespeedcontrolassembly.
Installtherearcrossbracketandcables.
Adjustingtherightsidemotioncontrol
lever.
Adjusttheneutralpositionforthemotion
controllevers.
Installthefueltank.
Adjustthetracking.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.DisengagethePTO ,movetherightsidemotion
controllevertotheneutralpositionandsetthe
parkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Allowthemachinetocooldownbeforeinstalling
thiskit.
4.Thoroughlycleanthemachine.Alldebrismustbe
removedtoensurethekitwilltproperly .
5.Repairallbentordamagedareasandreplaceany
missingparts.
2
RemovingtheFuelTank
NoPartsRequired
Procedure
Note:Retainallhardwareandpartsforinstallation
afterthekitisinstalled.
1.Releasethecushionfromtherearofthemachine.
2.Closethefuelshutoffvalve(Figure1).
6.Disconnectthenegative(black)batterycable.
2
g015365
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Figure3
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1
2
Righthandside
Figure1
1.On
2.Off
3.Removeclampandhose
3.Lowerthemowerdecktothe1inch(2.54cm)
height-of-cut.
4.Removethehoseandclampfromtheshutoff
valveontheenginesideandcuttheplasticcabletie
Figure3).
(
5.Usingthefuelshutoffvalve,drainthefuelintoa
cleanfuelcontainer.
6.Removethe4boltsholdingthebracketontopof
thefueltank(
Figure2).
1.Shoulderboltand
compressionspring
2.Cutplasticcabletie4.Fuelshutoffvalve
3.Removeclampandhose
8.Movethedecklifthandletothetransportposition.
Thiswillallowforroomtoremovethefueltank.
9.Liftthetankupandforwardasfaraspossible
(Figure4).
10.Disconnectthe3venthosesfromthefueltankby
looseningthehoseclamps(
Figure4).
11.Removethetankfromthemachine.
Figure2
1.Bracket2.Bolts
7.Removetheshoulderboltandcompressionspring
atthedecklifthandle(Figure3).
Figure4
1.Venthoseandclamps2.Fueltank
3
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5.Removetherodendbearingfromeachcableend
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2
thatwasconnecttothecontrollever.
3
RemovingtheRearCross
BracketandCables
NoPartsRequired
Procedure
Note:Retainallhardwareandpartsforinstallation
afterthekitisinstalled.
1.Removethewirespringholdingtheadjustmentnuts
fortracking(
2.Removethenutandboltholdingeachcableendto
themotioncontrollevers.
3.Slidethecablesoutofthecrossbracket(
andFigure12).
Figure5).
Figure5
6.LoosenthelargeR-clampandremovethelterfrom
theR-clamp(
7.Onthelefthandsideofthecrossbracket,squeeze
theconduitclipandpushitthroughthecross
bracket(Figure5).
8.Removethecrossbracketfromthemachineby
removingthefourbolts.Donotdiscardthis
hardwareandcrossbracket(Figure5).
9.Removetherighthandbracketwiththeproximity
switchattachedtoit(
Figure5).
Figure6).
Figure6
1.Righthandbracketwith
proximityswitch
2.Removethesenutsand
bolts
4
RemovingtheMotionControl
Figure5
1.Wirespring
2.Bolts
3.Conduitclip
4.Removethenutandboltholdingeachcableendto
thepumparms(
Note:Therighthandboltmaynot
comeoutbecauseofinterferencewith
thehydraulichose.Theboltwillberemoved
whenchangingthepumparmsinprocedure
8InstallingtheRearCrossBracketandCables(page7).
Figure13).
4.Cablesandcableends
5.Removelterfrom
R-clamp
6.Rearcrossbracket
Assembly
NoPartsRequired
Procedure
Note:Retainallhardwareandpartsforinstallation
afterthekitisinstalled.
1.Removethewireharnessfromtheoperatorpresence
control(OPC)switch.
2.Removebothpivotbracketsfromthetopofthe
controlpanelbyremovingthe4nutsandbolts
(
Figure8).
4
3.Slidethelefthandmotioncontrollevertothecenter,
G015555
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2
3
6
5 8 4
7
offofthepivotandremoveitfromthemachine.
4.Slidetherighthandmotioncontrollevertothe
center,offofthepivotandremoveitfromthe
machine.
5.Disconnectthespringfromtherighthandmotion
controlbracket(
6.Removetheswitchfromtherighthandmotion
controlbracket(
7.Removetheremovetheshoulderboltandrighthand
motioncontrolleverfromtherighthandmotion
controlbracket(Figure7).
Figure7).
Figure7).
5
AssemblingtheRightHand
MotionControlLeverandNew
Bracket
Partsneededforthisprocedure:
1Righthandmotioncontrolbracket
Procedure
1.Installtherighthandmotioncontrolleveronto
thenewmotioncontrolbracketwiththeexisting
shoulderboltandlocknut(
2.InstalltheexistingOPCswitchwithexistingscrews
andswitchnuttothenewmotioncontrolbracket
Figure7).
(
3.Connecttheexistingspringtotherighthandmotion
controlbracketandexistingrighthandmotion
controllever(Figure7).
Figure7).
1.Existingrighthandmotion
controllever
2.Existingshoulderbolt
3.ExistingscrewsforOPC
switch
4.Newmotioncontrol
bracket
6
InstallingtheMotionControl
LeversandPivotBrackets
Partsneededforthisprocedure:
2
Flatwasher(5/16inch)(ifneeded)
1
Lefthandmotioncontrollever
Figure7
5.Existingswitchnut
6.ExistingOPCswitch
7.ExistingLocknut
8.Existingspring
Procedure
Note:Themotioncontrolleversneedtopivotfreely
withoutalotofmovementlaterally(side-to-side).If
needed,usethesuppliedatwasherbetweenthetower
andthehandle(Figure8).
1.Placetherighthandmotioncontrolleverintothe
machineandslideitontothepivotonthesideof
themachine.
2.Securetheotherendwiththepreviouslyremoved
pivotbracketandsecurethepivotbrackettothe
5
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