Toro 110-4996 Installation Instructions

KawasakiEngineConversionKit,Suzuki-Powered
Heavy-DutyLawnMowerswithZoneStart

ModelNo.110-4996

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3360-287RevA

InstallationInstructions

ProcedureDescription

1

2

Nopartsrequired

Beltcover(74-1770)
Engine(106-0844)
Decal(110-0520)
Screws(95-1727)
Key(5-1077)
Spacer-retainer(103-3795)
Bladebolt(105-8579)
Tankbracket(106-0908-03)
Fueltankcap(93-7198)
Screw(95-1726)
Screw(104-2628)
Fuelhose(109-0296)
Fuellter(71-9280)
Clamp(2412-98)
Fuelhose(109-0650)
Cabletie(3290-378)
Throttlecontrol(108-2645)
Brakecable(1 14-3483)
Throttlecable(106-0888)
Shoulderscrew(94-9422)
Nut(32128-27)

Qty.

Use

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Removetheoldengine.

Installthenewengine.

1

RemovingtheOldEngine

NoPartsRequired

Procedure

Important:Saveallfastenersthatyouremovedfor

reuseunlessotherwisenoted.

1.Drainthefuelfromthefueltank.

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8111LyndaleA venueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

2.Removetheoldbeltcoveranddiscardit.

3.Removeanddiscardthethrottlecontrolcableand
thebladebrakecable.

4.Removeanddiscardtheoldfuelhose,fuellter,
andclamp.

5.Removethebladebolt,washer,bladestiffener,blade
retainer,andspacer.

6.Removethebeltfromthedriverpulley;inspectthe
beltforwearandreplaceitifnecessary.

7.Removetheenginemountingbolts.

8.Removetheoldenginefromthemowerhousing.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

9.Removethefueltankfromthetankbaseandretain
itforreuse.

10.Replacethefueltankcapwithanewcapprovidedin
thekit;discardtheoldfueltankcap.

11.Removeanddiscardthedischargetunneldoor.

12.Cleanthemowerhousingandcheckitfordamage
andwear.

Figure1

1.Kawasakiengine5.Throttlecontrol

2.Mowerdeck6.Dischargedoor

3.Beltcover7.Tankbracket11.Bladeretainerspacer15.Brakecable

4.Fueltankcap

8.Fuelhose,fuellter,and
clamps

9.Enginemountingbolt(4)

10.Squarekey14.Shoulderscrew

12.Bladeretainer16.Flangenut

2

13.Bladebolt

Note:T orquethebladeboltto45–60ft-lb.

Note:Centerthecrankshaftprotectoronthe

2

crankshaftandtorquethefastenersto180–250in-lb.

InstallingtheNewEngine

Partsneededforthisprocedure:

1

Beltcover(74-1770)

1

Engine(106-0844)

1

Decal(110-0520)

4

Screws(95-1727)

1

Key(5-1077)

1

Spacer-retainer(103-3795)

1

Bladebolt(105-8579)

1

Tankbracket(106-0908-03)

1

Fueltankcap(93-7198)

2

Screw(95-1726)

3

Screw(104-2628)

1

Fuelhose(109-0296)

1

Fuellter(71-9280)

4

Clamp(2412-98)

1

Fuelhose(109-0650)

4

Cabletie(3290-378)

1

Throttlecontrol(108-2645)

1

Brakecable(114-3483)

1

Throttlecable(106-0888)

1

Shoulderscrew(94-9422)

1

Nut(32128-27)

6.Attachthenewfuelhose,fuellter,andclamptothe
engineandthefueltank.

Note:Theshorthoseattachestothefueltank.

7.Installandadjustthenewthrottlecontrolcableand
thebladebrakecable.

Note:Routethethrottlecontrolcableandblade
brakecablethroughthesamearea.Usetheshoulder
screw(94-9422)andthenut(32128-27)tosecure
thebladebrakecabletotheengineinthefollowing
order:shoulderscrew ,brakecable,brakearm(on
engine),andangenut.

8.Replacethebeltcover.

Procedure

Note:RefertoFigure1forinstallingthenewengine.

1.Installthenewdooronthedischargetunnel.

2.Installthefueltank(withthenewfueltankcap)
onthetankbasewiththe2screwsyoupreviously
removed.

Note:Securethetankbracketwith3fasteners
(fromtheloosepartsbag)anduseblueLoctite(242).

3.Installthenewengineonthemowerhousing.

Note:Torquetheenginemountingboltsto
200–250in-lb.

4.Installthebeltonthedriverpulley(self-propelled
modelsonly).

5.Installthebladebolt,washer,bladestiffener,blade
retainer,andspacer.

3