Toro 110-2080 Installation Instructions

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36inRecycler

TURBOFORCE

ModelNo.110-2080

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Kit

CuttingUnitforMid-SizeMowers

Safety

SideDischargeorMulchGrass

WARNING

Withoutthegrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.

FormNo.3373-828RevA

InstallationInstructions

•Neverremovethegrassdeectorfromthemower becausethegrassdeectorroutesmaterialdown towardtheturf.Ifthegrassdeectorisever damaged,replaceitimmediately.

•Neverputyourhandsorfeetunderthemower.

•Nevertrytoclearthedischargeareaormower bladesunlessyoudisengagethepowertakeoff (PTO)leverandturntheignitionkeytooff. Alsoremovethekeyandpullthewireoffthe sparkplug(s).

Ensurethemowerhasthehingedgrassdeectorthat dispersesclippingstothesideanddowntowardtheturf, whileinsidedischargemode.

Tomulchgrassclippings,thebafesmustbeinstalledinto themowerasshowninthefollowingsteps.

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3373-828*A

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Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

Qty.

Nopartsrequired

Dischargeplate1 Bolt(3/8x1inch) Flangenut(3/8inch) Leftbafe Rightbafe Bolt(3/8x7/8inch) Flangenut(3/8inch)

Recyclerblades2Installthenewblades.

–

2 2 1 1 6 6

Preparethemower.

Removetheexistingblades.

Removetheexistingbafes.

Installthedischargeplate.

Installthebafes.

Use

PreparingtheMower

NoPartsRequired

Procedure

1.Thoroughlycleanmowerdeck.Alldebrismustbe removedtoensurebafeswilltproperlyagainst mowerdeck.

2.Repairallbentordamagedareasofmowerdeckand replaceanymissingparts.

RemovingtheExistingBlades

NoPartsRequired

Procedure

Removetheexistingbladesfromthespindles( Figure2).

Note:Savethebladesforusewheninsidedischarging mode.Usethebladeboltandwasherforinstallingthe recyclerbladesinStep4.

WARNING

Abladeissharp.Contactwithasharpbladecan causeseriouspersonalinjury.

Wearglovesorwrapsharpedgesofthebladewith arag.

Figure1or

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Figure1

FixedDeckMowerShown

Figure2

GrandStand

1.SailAreaofBlade3.Curvedwasher

2.Blade4.BladeBolt

MowerShown

1.Blade

2.Bladebolt5.Thinwasher

3.Curvedwasher

4.Spacer(xeddeckmower only)

6.Nut

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g018622

1 10

9 3 4 1 1 5

8 7

6 12

RemovingtheExistingBafes

NoPartsRequired

Procedure

Note:Inthestepsbelow,theboltsarethreadedintothe

mowerdeck.Removethenutsrstbeforeremovingbolts.

1.Removethemowerbeltcoverfromthemowerdeck (Figure3).

2.Removethebolts,washersandangenutsholdingthe leftfrontbafeinplace(Figure3).

3.Forxeddeckmowersonly ,installthebolt,washer andnutintothecasterwheelmountingbracketafter removingthefrontleftbafe.

4.Removetheboltsandangenutsholdingthedischarge bafeinplace( andboltstocovertheholesafterthebafeisremoved.

5.Removethelargeangednutorcamlockandwasher byunscrewingitfromtheadjustableowbafe (Figure3).

6.Removetheboltholdingtheadjustableowbafein place(Figure3).

Note:Savethebafesandhardwareforusewhen changingtosidedischargingmode.

Figure3orFigure4).Installthenuts

Figure3

FixedDeckMowerShown

1.Largeangednut7.Dischargebafe

2.LockNut8.TurboForcemowerdeck

3.Bolt

4.Smallwasher10.Locknut,installafter

5.Leftfrontbafe11.Carriageboltusedfor

6.AdjustableFlowBafe12.Carriagebolt

9.Bolt,installafterremoving thedischargebafeto coverthehole

removingthedischarge bafetocoverthehole

GrandStandandoating deckmowersatthis location

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Figure4

GrandStandMowerShown

InstallingtheDischargePlate

Partsneededforthisprocedure:

1Dischargeplate

Bolt(3/8x1inch)

Flangenut(3/8inch)

Procedure

Installthedischargeplatetotheoutsideofthemounting bracketwith2bolts(3/8x1inch)and2nuts(3/8inch) (Figure5).

1.Removeandretainfor conversionbacktoside dischargemode

2.Tocovertheholes,install thenutandboltafter removingthedischarge bafe

3.GrandStandmowerdeck

Figure5

FixedDeckMowerShown

1.Mower deck

2.Nut(3/8 inch)

3.Discharge plate

4.Bolt(3/8x 1inch)

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1 2

3 4 1 3

InstallingtheBafes

Partsneededforthisprocedure:

Leftbafe

Rightbafe

Bolt(3/8x7/8inch)

Flangenut(3/8inch)

Procedure

Note:Allholesexistinthemowerdeckforinstallingthe

newbafes.

Note:Looselyinstallthebafestoalignthebafeswithall existingholesinthemower.

1.Installtherightbafeintothemower.

2.Looselyinstalltherightbafetothemowerdeckwith 1bolt(3/8x7/8inch)and1angenut(3/8inch) (

Figure6).

3.Looselyinstalltherightbafetothedischargeplate with1bolt(3/8x7/8inch)and1angenut(3/8inch) (Figure6).

4.Installtheleftbafeintothemower.

5.Looselyinstalltheleftbafetothemowerdeckwith 2bolts(3/8x7/8inch)and2angenuts(3/8inch)

Figure6).

(

6.Looselyinstalltheleftbafetotheleftsidewallofthe mowerdeckwith1bolt(3/8x7/8inch)and1ange nut(3/8inch)(Figure6).

7.Looselyinstalltheleftbafetotherightbafewith 1bolts(3/8x7/8inch)and1angenuts(3/8inch) (Figure6).

Figure6

FixedDeckMowerShown

1.Bolt(3/8x7/8)3.Flangenut(3/8inch)5.Leftbafe

2.Mowerdeck

4.Rightbafe

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InstallingtheNewBlades

Partsneededforthisprocedure:

2Recyclerblades

Procedure

Important:Thesailpartoftheblade(i.e.,theturned

upsection)mustfacetheinsideofthemower(Figure7).

1.Forxeddeckmowersonly,adjustthebladesbyusing the4spacers(1/4inch)onthebladespindlebolts; refertotheOperator'sManual.

2.Installthenewbladestothespindleswithwashersand bladeboltsthatwerepreviouslyremoved(Figure7or Figure8).

3.Forxeddeckmowersonly,tightenthebladeboltto 75-80ft-lb(101-108N-m)(Figure7).

4.ForGrandStandmowersandoatingdeckmowers, tightenthebladeboltto85-110ft-lb(115-150N-m) (Figure8).

5.Rotatethebladesandensurethereisclearancebetween thebladesandthebafes.

Figure7

FixedDeckMowerShown

6.Tightenallboltsandnutsforthebafes(

Figure6).

WARNING

Abladeissharp.Contactwithasharpbladecan causeseriouspersonalinjury.

Wearglovesorwrapsharpedgesofthebladewith arag.

1.Blade

2.Bladebolt5.Thinwasher

3.Curvedwasher

4.Spacer(xeddeckmower only)

6.Nut

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Figure8

GrandStand

1.SailAreaofBlade3.Curvedwasher

2.Blade4.BladeBolt

MowerShown

MowingwithSharpBlades

Asharpbladecutscleanlyandwithouttearingorshredding thegrass.Adullbladewilltearandshredthegrass.Tearing andshreddingcausesthegrasstoturnbrownattheedges whichimpairsgrowthandincreasessusceptibilitytodisease.

AfterOperating

Toensureoptimumperformance,cleantheundersideofthe mowerhousingaftereachuse.Ifresidueisallowedtobuild upinthemowerhousing,cuttingperformancewilldecrease.

Operation

SelectingtheProper Height-of-Cut

Removeapproximatelyoneinchornomorethan1/3ofthe grassbladewhencutting.Inexceptionallylushanddense grassyoumayneedtoraisetheheight-of-cutsettingor converttosidedischargeorbaggingoperations.

MowinginExtremeConditions

Airisrequiredtocutandrecutgrassclippingsinthemower housing,sodonotsettheheight-of-cuttoolowortotally surroundthehousingbyuncutgrass.Alwaystrytohaveone sideofthemowerhousingfreefromuncutgrass,allowingair tobedrawnintothehousing.Whenmakinganinitialcut throughthecenterofanuncutarea,operatethemachine slowerandbackupifthemowerstartstoclog.

MowingatProperIntervals

Undermostnormalconditionsyouwillneedtomowevery 4–5days.However,grassgrowsatdifferentratesatdifferent times.Thus,inordertomaintainthesameheight-of-cut, whichisagoodpractice,you'llneedtocutmorefrequentlyin earlyspring;asthegrassgrowthrateslowsinmidsummer, cutonlyevery8–10days.Ifyouareunabletomowforan extendedperiodduetoweatherconditionsorotherreasons, converttosidedischargeorbaggingoptionsormowrst withtheheight-of-cutatahighlevel;thenmowagain2–3 dayslaterwithalowerheightsetting.