Form No. 3354-116 Rev A
52in Recycler® Kit
For Turbo Force® Cutting Unit for Mid-Size Mowers
Model No. 110-2040
Installation Instructions
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Safety
Side Discharge or Mulch
Grass
W ithout the g rass deflector , discharge
co v er , or complete g rass catcher assembl y
mounted in place, y ou and other s ar e
exposed to blade contact and thr o wn de bris.
Contact with r otating mo w er blade(s) and
thr o wn de bris will cause injur y or death.
• Nev er r emo v e the g rass deflector fr om
the mo w er because the g rass deflector
r outes material do wn to w ard the turf.
If the g rass deflector is ev er dama ged,
r eplace it immediatel y .
• Nev er put y our hands or feet under the
mo w er .
• Nev er tr y to clear the discharge ar ea or
mo w er blades unless y ou disenga ge the
po w er tak e of f (PT O) lev er and tur n the
ignition k ey to of f. Also r emo v e the k ey
and pull the wir e of f the spar k plug(s).
Ensure the mo w er has the hing ed g rass deflector
that disperses clippings to the side and do wn
to w ard the turf , while in side disc harg e mode .
T o m ulc h g rass clippings , the baffles m ust be
installed into the mo w er as sho wn in the follo wing
ste ps .
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA.
All Rights Reserved
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
1
2
3
4
5
6
No parts required
No parts required
No parts required
Discharge plate
Bolt (3/8 x 1 inch)
Flange nut (3/8 inch)
Left bafe
Center bafe
Right bafe
Bolt, (3/8 x 7/8 inch)
Flange nut, (3/8 inch)
Bolt, (3/8 x 1 inch)
Washer, (13/32 inch)
Locknut, (3/8 inch)
Recycler blades
Description
Qty.
–
–
–
1
2
2
1
1
1
8
8
1
1
1
3
Prepare the mower.
Remove the existing blades.
Remove the existing bafes.
Install the discharge plate.
Install the bafes.
Install the new blades.
Use
Step
1
Preparing the Mower
No Parts Required
Procedure
1. T horoughly clean mo w er dec k. All debris m ust
be remo v ed to ensure baffles will fit properly
ag ainst mo w er dec k.
2. R e pair all bent or damag ed areas of mo w er
dec k and re place any missing par ts .
Step
2
Removing the Existing
Blades
No Parts Required
Procedure
R emo v e the existing blades from the spindles
( Figure 1 ).
Note: Sa v e the blades for use when in side
disc harging mode . Use the blade bolt and w asher
for installing the recycler blades in Ste p 4.
2
A blade is shar p . Contact with shar p blade
can cause serious per sonal injur y .
W ear g lo v es or wrap shar p edges of the
blade with a ra g .
1. R emo v e the flang e n uts holding the baffles in
place ( Figure 2 ).
2. R emo v e the cam loc k and w asher b y
unscrewing it from the adjustable flo w baffle
( Figure 2 ).
3. R emo v e the six bolts holding the baffles in
place ( Figure 2 ).
Note: Sa v e the baffles and hardw are for use
when c hanging to side disc harging mode .
Figure 1
1. Blade
2. Blade bolt 5. Thin washer
3. Curved washer
4. Spacer
6. Nut
Step
3
Removing the Existing
Bafes
No Parts Required
Procedure
Note: In the ste ps belo w , the bolts are threaded
into the mo w er dec k. R emo v e the n uts first before
remo ving bolts .
Figure 2
1. Adjustable Flow Bafe 5. Cam lock
2. Left front bafe 6. Washer
3. Bolt 7. Mower deck
4. Flange Nut 8. Discharge bafe
3
Step
Step
4
Installing the Discharge
Plate
Parts needed for this step:
1
Discharge plate
2
Bolt (3/8 x 1 inch)
2
Flange nut (3/8 inch)
Procedure
Install the disc harg e plate to the outside of the
mounting brac k et with 2 bolts (3/8 x 1 inc h) and 2
n uts (3/8 inc h) ( Figure 3 ).
5
Installing the Bafes
Parts needed for this step:
1
Left bafe
1
Center bafe
1
Right bafe
8
Bolt, (3/8 x 7/8 inch)
8
Flange nut, (3/8 inch)
1
Bolt, (3/8 x 1 inch)
1
Washer, (13/32 inch)
1
Locknut, (3/8 inch)
Procedure
Note: All holes exist in the mo w er dec k for
installing the new baffles .
Note: Loosely install the baffles to align the
baffles with all existing holes in the mo w er .
1. Install the right baffle into the mo w er .
2. Loosely install the right baffle to the mo w er
dec k with 2 bolts (3/8 x 7/8 inc h) and 2 flang e
n uts (3/8 inc h) ( Figure 4 ).
3. Loosely install the right baffle to the disc harg e
Figure 3
1. Discharge
plate
2. Bolt (3/8 x
1 inch)
3. Nut (3/8
inch)
4. Mounting
bracket
plate with 1 bolt (3/8 x 7/8 inc h) and 1 flang e
n ut (3/8 inc h) ( Figure 4 ).
4. Install the left baffle into the mo w er .
5. Loosely install the left baffle to the mo w er
dec k with 2 bolts (3/8 x 7/8 inc h) and 2 flang e
n uts (3/8 inc h) ( Figure 4 ).
6. Loosely install the left baffle to the left front
of the mo w er dec k with 1 bolt (3/8 x 1 inc h), 1
w asher (13/32 inc h), and 1 loc kn ut (3/8 inc h)
( Figure 4 ).
4
1. Right bafe
2. Left bafe
Figure 4
3. Flange nut, (3/8 inch) 5. Bolt, (3/8 x 1 inch) 7. Locknut, (3/8 inch)
4. Bolt, (3/8 x 7/8) 6. Washer, (13/32 inch)
7. Install the center baffle into the mo w er .
8. Loosely install the center baffle to the left
baffle with 1 bolt (3/8 x 7/8 inc h) and 1 flang e
n ut (3/8 inc h) ( Figure 5 ).
1. Center bafe
2. Mower deck
3. Bolt, (3/8 x 7/8)
4. Flange nut, (3/8 inch)
9. Loosely install the center baffle to the right
baffle with 1 bolt (3/8 x 7/8 inc h) and 1 flang e
n ut (3/8 inc h) ( Figure 5 ).
10. Loosely install the center baffle to the top of
the mo w er dec k with 1 bolt (3/8 x 7/8 inc h)
and 1 flang e n ut (3/8 inc h) ( Figure 5 ).
Figure 5
5. Right bafe
6. Left bafe
5
Step
6
Installing the New Blades
Parts needed for this step:
3
Recycler blades
Procedure
Important: T he sail par t of the blade (i.e.,
the tur ned up section) must f ace the inside of
the mo w er ( Figur e 6 ).
1. Adjust the blades b y using the 4 spacers
(1/4 inc h) spacers on the blade spindle bolts;
refer to the Operator’ s Man ual.
2. Install the new blades to the spindles with
w ashers and blade bolts that w ere previously
remo v ed ( Figure 6 ).
3. Tighten the blade bolt to 75-80 ft-lb (101-108
N∙m).
4. R otate the blades and ensure there is clearance
betw een the blades and the baffles .
5. Tighten all bolts and n uts ( Figure 4 and Figure
5 ).
A blade is shar p . Contact with shar p blade
can cause serious per sonal injur y .
W ear g lo v es or wrap shar p edges of the
blade with a ra g .
Figure 6
1. Blade
2. Blade bolt 5. Thin washer
3. Curved washer
4. Spacer
6. Nut
Operation
Selecting the Proper
Height-of-Cut
R emo v e appro ximately one inc h or no more
than 1/3 of the g rass blade when cutting . In
ex ce ptionally lush and dense g rass y ou ma y need
to raise the height-of-cut setting or con v er t to side
disc harg e or bag ging operations .
Mowing in Extreme
Conditions
Air is required to cut and recut g rass clippings in
the mo w er housing, so do not set the height-of-cut
too lo w or totally sur round the housing b y uncut
g rass . Alw a ys tr y to ha v e one side of the mo w er
6
housing free from uncut g rass , allo wing air to be
dra wn into the housing . W hen making an initial
cut through the center of an uncut area, operate
the mac hine slo w er and bac k up if the mo w er
star ts to clog .
Mowing at Proper Intervals
Under most nor mal conditions y ou will need to
mo w ev er y 4–5 da ys . Ho w ev er , g rass g ro ws at
different rates at different times . T hus , in order
to maintain the same height-of-cut, whic h is a
g ood practice , y ou’ll need to cut more frequently
in early spring; as the g rass g ro wth rate slo ws in
mid summer , cut only ev er y 8–10 da ys . If y ou
are unable to mo w for an extended period due to
w eather conditions or other reasons , con v er t to
side disc harg e or bag ging options or mo w first
with the height-of-cut at a high lev el; then mo w
ag ain 2–3 da ys later with a lo w er height setting .
Mowing with Sharp Blades
A shar p blade cuts cleanly and without tearing or
shredding the g rass . A dull blade will tear and
shred the g rass . T earing and shredding causes the
g rass to tur n bro wn at the edg es whic h impairs
g ro wth and increases susce ptibility to disease .
After Operating
T o ensure optim um perfor mance , clean the
underside of the mo w er housing after eac h use .
If residue is allo w ed to build up in the mo w er
housing, cutting perfor mance will decrease .
7
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