Toro 110-0891 Installation Instructions

FormNo.3355-269RevA

MountingKit

forDFSVacCollectionSystemonaZ593
andZ595SeriesZMasters

ModelNo.110–0891

Registeratwww.T oro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1RemovingtheExistingBagger,Mounting

Bracket,andW eights........................................5

2InstallingtheBaggerMountingBracket..............7

3TighteningallMountingBolts............................8

4InstallingtheBaggerDrivePulley.......................9

5InstallingtheSpringLoadedIdlerPulleyand

SpringAnchor..................................................9

6InstallingtheFixedIdlerPulley.........................10

7InstallingtheIdlerArmBracket........................11

8InstallingtheBagger........................................11

9InstallingtheBaggerBelt.................................12

10CheckingandAdjustingtheBaggerBelt

Tension..........................................................13

11InstallingtheW eights.....................................13

12InstallingtheBootandDischarge

Tubes.............................................................14

13AdjustingtheBaggerDumpLever..................15

14CheckingtheTirePressure.............................16

Operation...................................................................16

PositioningtheAdjustableBafe........................17

OpeningtheBagger...........................................17

HoldingtheBaggerDoorOpen..........................17

AdjustingtheBaggerDoorOpeningand

Cable..............................................................17

ClearingObstructionsFromtheBagger

System............................................................18

RemovingtheDischargeTubes...........................18

RemovingtheBagger.........................................19

SecuringtheBaggerIdlerPulley..........................19

ReplacingtheGrassDeector.............................20

OperatingTips...................................................20

Maintenance...............................................................22

RecommendedMaintenanceSchedule(s)................22

CleaningtheScreens...........................................22

CleaningtheBagger............................................22

CheckingtheBaggerBelt....................................22

GreasingtheIdlerArm.......................................22

GreasingtheFanShaftBearings..........................22

InspectingtheBagger.........................................23

InspectingtheMowerBlades..............................23

Troubleshooting.........................................................24

©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Safety

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck

Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyoumust
know .

•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.

•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.

•Followthemanufacturer’srecommendationsfor
addingorremovingwheelweightsorcounterweights
toimprovestability.

•Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturn
themachine.

•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
Useextremecautionwhileoperatingneardrop-offs.

•Keepallmovementonslopesslowandgradual.Do
notmakesuddenchangesinspeed,directionsor
turning.

•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.

•Stoponlevelground,disengagedrives,chockor
blockwheels,shutoffenginebeforeleavingthe
operator’spositionforanyreasonincludingemptying
thegrasscatcheroruncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstallany
dischargedeectororguardthatmighthavebeen
removedtoinstallthegrasscatcher.Donotoperate
themowerwithouteithertheentiregrasscatcheror
thegrassdeectorinplace.

•Stoptheenginebeforeremovingthegrasscatcher
oruncloggingthechute.

•Donotleavegrassingrasscatcherforextended
periodsoftime.

•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturer’srecommendedparts,whennecessary.

•Thegrasscatchercanobstructtheviewtotherear.
Useextracarewhenoperatinginreverse.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

107-1613

104-8569

106-3339

3

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

6

7

8

9

Nopartsrequired

Sidebracket—right
Sidebracket—left
Bolt,(3/8x2–1/2)
Bolt,(3/8x3/4inch)
FlangeLocknut,(3/8inch)
Spacers

Nopartsrequired

Baggerdrivepulley1
Pulleyspacer3
Bolt,(3/8x1-3/4inches)
Flangenut,(3/8inch)
Springloadedidlerpulley
Idlerarm1
Carriagebolt,(3/8x2inches)
Bolt,(3/8x4–1/2inches)
Locknut,(3/8inch)
Washer,7/16inch
Washer,13/32inch
Longroundspacer1
Flangenut,(3/8inch)
Springanchor,(3/8inch)
Fixedidlerpulley1
Fixedidlerbracket1
Bolt,(3/8x1-1/2inches)
Bolt,(3/8x3/4inch)
Locknut,(3/8inch)
Flangenut,(3/8inch)
Washer,13/32inch
Idlerarmbracket1
Bolt,(3/8x3/4inch)
Flangenut,(3/8inch)
Bagger(frompreviousbagger)
Clevispin(frompreviousbagger)
Hairpincotter(frompreviousbagger)
Baggerbelt1
Spring

Qty.

Use

–

1
1
2
2
4
2

–

4
4
1

1
1
2
1
1

1
1

1
2
1
2
1

2
2
1
2
2

1

Removetheexistingbagger,mounting
bracket,andweights.

Installthebaggermountingbracket.

Tightenallmountingbolts.

Installthebaggerdrivepulley

Installthespringloadedidlerpulley

Installthexedidlerpulley

Installtheidlerarmbracket.

Installthebagger

Installthebaggerbelt.

10
11

Nopartsrequired

Largetopweight1
Bolt,(1/2x5inches)(fortopweights)

4

–

2

Checkandadjustthebaggerbelt.

Installtheweights

ProcedureDescription

12

Boot(frompreviousbagger)
Middletube(frompreviousbagger)
Uppertube(frompreviousbagger)
Clamp(frompreviousbagger)

Qty.

Use

1
1
1
1

Installthebootanddischargetubes

13
14

Note:UsethismanualwhentheDFSbaggerisinstalledandusedonaZ593–DZMaster.SavethepreviousDFS

baggermanualandpartsnotusedforwhenthebaggerisinstalledagainonagasengineZMaster.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Nopartsrequired

Nopartsrequired

–

–

Adjustthebaggerdumplever.

Checkthetirepressure.

1

RemovingtheExisting
Bagger,MountingBracket,
andWeights

NoPartsRequired

Procedure

Thisprocedureisforaircooledmachinesandliquid
cooledmachines.

1.Idlerarmandpulley3.Nuts

2.Bolts

Figure4

1.Removethespringfromtheeyebolt(Figure36).

Figure3

1.Idlerspring3.Belt

2.Eyebolt

2.Removetheidlerarmandpulleyfromthebagger
andstoreit(Figure4).

3.Removethe2clevispinsand2hairpincotterpins
fromthebaggerandbaggermountingbracket
(Figure5).Savethishardware.

4.Removethebaggerfromthebaggermounting
bracketFigure5

5

Figure5

1.Bagger3.Hairpincotter

2.Baggermountingbracket

4.Clevispin

5.Removetheexistingbaggermountingbracket
hardwarefromthebackoftheexistingZMaster.
Discardthishardware(Figure6).

Figure7

1.Baggermountingbracket

2.Curvedwasher,(3/8inch)5.ROPS

3.Bolt,(3/8x1-1/2inches)

4.Flangenut,(3/8inch)

6.Foraircooledmachinesonly,removetheframe
spacerandstoreit(Figure6).

Figure6

1.Baggermountingbracket4.Bumper

2.Bolt,(3/8x1-1/4inches)5.Aircooledframespacer

3.Flangenut,(3/8inch)6.Bolt,(3/8x1-3/4inches)

7.RemovetheROPS,baggermountingbracket,and
sidebracketsbyremovingthebolts,curvedwashers,
andnuts(Figure7).

8.Retainthishardware.Thishardwarewillbeused
againwheninstallingthebaggerontoaZ593Z
Master.

9.Removethesidebracketsfromthebaggermounting
bracketandstorethem.Donotremovethe
bracketstiffenerfromthebaggermountingbracket
(Figure8).

10.Retainthishardware.Thishardwarewillbeused
againwheninstallingthebaggerontoaZ593Z
Master.

Figure8

1.Leftsidebracket

2.Bolt,(3/8x1-1/4inches)7.Longframespacer

3.Bracketstiffener8.Bolt,(3/8x1-1/2inches)

4.Flangenut,(3/8inch)9.Shortframespacer

5.Baggermountingbracket

6.Rightsidebracket

10.Bolt,(3/8x3/4inch)

11.Removeboltandthe2smalltopweightsfromeach
frontcasterweight(Figure9).

6

Figure9

1.Topweight3.Frontcasterweight

2.Bolt,(1/2x4inches)

4.Frontcasterwheel

2

InstallingtheBaggerMounting
Bracket

Partsneededforthisprocedure:

1

Sidebracket—right

1

Sidebracket—left

2

Bolt,(3/8x2–1/2)

2

Bolt,(3/8x3/4inch)

4

FlangeLocknut,(3/8inch)

2

Spacers

12.Removetheplate,nuts(1/2inch),andlockwasher
(1/2inch)undertheframeandweight(Figure10).

13.Removethecasterweightsonthefrontcasters.

Figure10

1.Frontcasterweight4.Nut

2.U-bolt5.Frontcaster

3.Plate6.Lockwasher

Procedure

Important:Donottightenanyboltsuntilbothside

bracketsandbaggermountingbracketaretloose
onthemachine.

RefertoTighteningtheMountingBoltsforthe
correctproceduretotightenthebolts.

Important:Usetheexistinghardwarewhenthe
baggermountingbracketwasremoved.

1.Installthesidebracketstothebaggermounting
bracket(Figure11).

2.Inthetoptwoholes,install2bolts(3/8x1-1/2
inches),2angenuts(3/8inch),2longframe
spacers,andoneshortframespacer(Figure11).

Note:Makesurethelongframespacersareinstalled
asshowninFigure11).

3.Inthebottomhole,installabolt(3/8x1-1/4inches)
andaangenut(3/8inch)(Figure11).

4.Installabracketstiffenertothesidebracketand
baggermountingbracket.Use4bolts(3/8x3/4
inch)and4angenuts(3/8inch)(Figure11).

5.Repeatthepreviousstepsfortheoppositeside
(Figure11).

7

Figure11

1.Baggermountingbracket

2.Bolt,(3/8x1-1/4inches)8.Bolt,(3/8x1-1/2inches)

3.Flangenut,(3/8inch)9.Shortframespacer

4.Bracketstiffener

5.Leftsidebracket

6.Bolt,(3/8x3/4inch)

7.Longframespacer

10.Rightsidebracket

11.Usetheseholesinthe
bracketstiffener

Figure12

1.Sidebracket4.Flangenut,3/8inch

2.Curvedwasher,3/8inch5.ROPS

3.Bolt,3/8x1-1/2inch

9.Installthebaggermountingbrackettotherearframe
ofthemachine(Figure13).

10.Inthetoptwoholes,install2bolts(3/8x2-1/2),2
roundspacers,and2angenuts(3/8inch).

6.Removethebolts,nuts,andwashersholdingtheroll
bartoonesideofthemachine.Discardthenuts,
bolts,andwashers(Figure12).

7.Installthebaggersideplateandtherollbarsection
tothesideofthemachineusing4bolts(3/8x1-1/2
inches),4curvedwashers(3/8inch),and4ange
nuts(3/8inch)(Figure12).

8.Repeatthestepsabovefortheoppositeside
(Figure12).

Note:Makesurethecurvedwasherareinstalled
asshowninFigure.

11.Inthebottomtwoholes,install2bolts(3/8x3/4
inch)anda2angenuts(3/8inch)(Figure13).

Figure13

1.Baggermountingbracket4.Bumper

2.Bolt,(3/8x3/4inch)

3.Flangenut,(3/8inch)6.Bolt,(3/8x2-1/2)

5.Roundspacer

8

4.Installthegearboxpulleyandbaggerdrivepulley
tothegearboxwith2setscrewsandasquarekey

3

(Figure14).Thepulleyhubneedstobeushwith
theendofthegearboxshaft.

TighteningallMountingBolts

NoPartsRequired

Procedure

Thefollowingstepsarethecorrectsequencetotighten
thesidebracketsandthebaggermountingbracket.

All3/8inchmountingboltsneedtobetorquedto
35ft-lb(48N⋅m).

1.Tightenthebaggermountingbrackettotherear
framerst(Figure13).

2.Tightenthebaggermountingbrackettotheside
brackets(Figure11).

3.Tightenthebracketstiffenerstoboththesideplates
andthebaggermountingbracket(Figure11).

4.Tightenthesidebracketstothesideofthemower
(Figure12).

5.Installthemowerbeltbackontotheuppergearbox
pulley(Figure14).

4

InstallingtheBaggerDrive
Pulley

Partsneededforthisprocedure:

1Baggerdrivepulley

3Pulleyspacer

4

Bolt,(3/8x1-3/4inches)

4

Flangenut,(3/8inch)

Procedure

1.Removethemowerbeltfromthegearboxpulley
assembly(Figure14).

2.Removethe2setscrews,squarekey,andgearbox
pulleyfromthegearbox.

Note:Makesurethepulleythatisremovedhas4
holesaroundthecenterhole.Ifitdoesnot,contact
anAuthorizedServiceDealerforthecorrectpulley.

Figure14

1.Gearbox5.Spacer

2.Flangenut,3/8inch

3.Gearboxdrivepulley7.Bolt,1/2x1-3/4inch

4.Setscrew

6.Baggerdrivepulley

3.Installthebaggerdrivepulleytothegearboxpulley
with3bolts(3/8x1-3/4inches),3spacers,and
3angenuts(3/8inch)(Figure14).

9

5

InstallingtheSpringLoaded
IdlerPulleyandSpringAnchor

Partsneededforthisprocedure:

1

Springloadedidlerpulley

1Idlerarm

1

Carriagebolt,(3/8x2inches)

1

Bolt,(3/8x4–1/2inches)

2

Locknut,(3/8inch)

1

Washer,7/16inch

1

Washer,13/32inch

1Longroundspacer

1

Flangenut,(3/8inch)

1

Springanchor,(3/8inch)

Procedure

1.Installthespringloadedidlerassemblytotheidler
armwithacarriagebolt(3/8x2inches),washer
(13/32inches),andalocknut(3/8inch).

Figure15

1.Locknut,(3/8inch)7.Carriagebolt,(3/8x2

2.Washer,7/16inch8.Rightrearbottomframe

3.Springloadedidlerpulley9.Springanchor

4.Washer,13/32inch10.Flangenut,(3/8inch)

5.Longroundspacer

6.Idlerarm

inches)

11.Bolt,(3/8x4–1/2inch)

12.Leftrearbottomframe

2.Installthespringanchortotheleftrearbottom
framewithaangenut(3/8inch)(Figure15).

3.Installthespringloadedidlerpulleytotherightrear
bottomframewithabolt(3/8x4inches),long
spacer,washer(7/16inches),andalocknut(3/8
inch)(Figure15).

Important:Makesuretheidlerarmandspring
anchorisinstalledinthecorrectholesshown
inFigure15.

6

InstallingtheFixedIdlerPulley

Partsneededforthisprocedure:

1Fixedidlerpulley

1Fixedidlerbracket

1

Bolt,(3/8x1-1/2inches)

2

Bolt,(3/8x3/4inch)

1

Locknut,(3/8inch)

2

Flangenut,(3/8inch)

1

Washer,13/32inch

Procedure

1.Installthexedidlerpulleytothexedidlerbracket
withabolt(3/8x1-1/2inches),washer(13/32
inches),andalocknut(3/8inch).

2.Installthexedidlerassemblytotheleftrearbottom
framewith2bolts(3/8x3/4inch)and2angenuts
(3/8inch)(Figure16).

10

Figure16

1.Fixedidlerpulley5.Bolt,

2.Washer,6.FixedIdlerpulleybracket

3.Nut,

4.Nut,

7.Leftrearbottomframe

8.Bolt,(3/8x3/4inch)

Figure17

1.Bolt,(3/8x3/4inch)3.Nut,(3/8inch)

2.idlerarmbracket4.Idlerpulley

8

7

InstallingtheIdlerArmBracket

Partsneededforthisprocedure:

1Idlerarmbracket

2

Bolt,(3/8x3/4inch)

2

Flangenut,(3/8inch)

Procedure

Installtheidlerarmbrackettotherightrearbottom
framewith2bolts(3/8x3/4inch)and2angenuts
(3/8inch)(Figure17).

InstallingtheBagger

Partsneededforthisprocedure:

1

Bagger(frompreviousbagger)

2

Clevispin(frompreviousbagger)

2

Hairpincotter(frompreviousbagger)

Procedure

1.Locatetemplatenumber1inthebackofthismanual.
Cutouttemplatenumber1asindicatedonthe
template(Figure18).

2.Positionthetemplateontheright-handsideofthe
engineshroud(Figure18).

3.Lineupthecirclesonthetemplatewiththerivetson
theshroudandthetemplatebottomisushwiththe
bottomofshroud(Figure18).

4.Tapethetemplatetotheengineshroud.Markthe
outeredgeofthetemplate.(Figure18).

5.Cuttheengineshroudatthemarkedline.Thiswill
preventdamagetotheengineshroudwhileusingthe
baggerdumplever(Figure18).

Note:Makesuretofollowthetemplateoutline.Do
notcreateanysharpcorners.

11

Figure18

1.Baggerdumplever5.Markontemplate

2.Engineshroud6.Templatebottom

3.Template

4.Cableguide

7.Shroudbottom

Note:Makesurethecableguidecanrotate.

9

InstallingtheBaggerBelt

Partsneededforthisprocedure:

1Baggerbelt

1

Spring

Procedure

1.Removethe4boltsintheskidplateandremovethe
skidplate(Figure20).

Thiswillmakeiteasiertoinstallthebaggerbelt.

6.Installthebaggerontothebaggermountingbracket
Figure19

7.Installthe2clevispinsintothebaggerandbagger
mountingbracket.Securethemwith2hairpin
cottersFigure19

Figure19

1.Bagger3.Hairpincotter

2.Baggermountingbracket

4.Clevispin

Figure20

1.Gearboxdrivepulley

2.Baggerpulley

3.Springloadedidlerpulley

4.Fixedidlerpulley

5.Skidplate

6.Baggerbelt

2.Routethebaggerbeltaroundthegearboxdrive
pulleyandthebaggerpulley(Figure20).

3.Routethebaggerbeltaroundthespringloadedidler
pulleyandthexedidlerpulley(Figure21).

4.Installthespringontotheidlerarm(Figure21).

5.Installthespringontothespringanchorattachedto
theleftrearbottomframe(Figure21).

6.Installtheskidplate(Figure20).

8.Removethecableguideandboltfromtheframeof
thebagger(Figure18).

9.Installthecableguide,bolt,andnutwiththecable
behindthecableguide(Figure18).

12

Figure21

1.Springloadedidlerpulley4.SpringAnchor

2.Fixedidlerpulley5.Belt

3.Spring

10

Figure22

1.Drivepulley4.Fixedidlerpulley

2.Baggerpulley5.Baggerbelt

3.Springloadedidlerpulley6.1–1/8inch±1/8inch(29
mm±3mm)

2.Ifthegapisnotenough,removethespring.

3.Toadjustthebelttensioncompletethefollowing:

A.Loosenthe2nutsonthelowerfanshaftpillow

block(Figure23).

B.Insertaspacerbehindthepillowblock

(Figure23).

C.Tightenthenuts.

CheckingandAdjustingthe
BaggerBeltTension

NoPartsRequired

Procedure

1.Measurethegap,atthebaggerspringloadedidler
pulley,betweenthetightandslacksideofthebelt
whenthebaggeridlerpulleyandspringareinstalled
(Figure21).Thereneedstobeagapof1-1/8inch±
1/8inch(29mm±3mm)betweenthebeltstrands
(Figure22).

D.Checkthebeltgapandrepeatprocedureas

required.

Figure23

1.Pillowblock

2.Fanshaft

3.Spacer

13

11

InstallingtheWeights

Partsneededforthisprocedure:

1Largetopweight

2

Bolt,(1/2x5inches)(fortopweights)

Procedure

TocomplywithANSI/OPEIB71.4-2004Standard,
weightsmustbeaddedtothemachine.

Thebaggeraddsalotofweighttotherear
ofthemachineandmaycauseanunstable
conditionwhichcouldresultinalossofcontrol.

1.Placepreviouslyremovedcasterweightsonthefront
casters.

2.Installtheplate,nuts(1/2inch)andlockwasher
(1/2inch)undertheframeandweight(Figure24).

3.Repeatforoppositeside.

Figure25

1.Smalltopweight

2.Bolt,(1/2x4inches)

3.Frontcasterweight

12

InstallingtheBootand
DischargeTubes

4.Frontcasterwheel

5.Largetopweight

Figure24

1.Frontcasterweight

2.U-bolt5.Frontcaster

3.Plate6.Lockwasher,

4.Installalargetopweightontopofeachcasterweight
(Figure25).

5.Installthe2smalltopweightsontopofeachlarge
topweightandsecurethemwithabolt(1/2x5
inches)(Figure25).

4.Nut,(1/2inch)

Partsneededforthisprocedure:

1

Boot(frompreviousbagger)

1

Middletube(frompreviousbagger)

1

Uppertube(frompreviousbagger)

1

Clamp(frompreviousbagger)

Procedure

Note:RemembertoreplacetheLorthestraightend

ofthespringwheninsidedischargemode.Referto
ReplacingtheGrassDeector.

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

3.Torelievethespringtensiononthegrassdeector,
placetheLorthestraightendofthespringinfront
ofthemountingbracket.

4.Liftthegrassdeectorallthewayback.

5.Positiontheboot’sfronthookintothefrontsloton
themountingbracket(Figure26).

14

Note:Ifthegrassdeectorinterfereswiththe
boot,grindoffpartofthegrassdeectorframe.See
Figure26forthecorrectparttogrindoff.

Figure26

1.Grassdeectorframe2.Grindthispartoff

6.Placetherearhookovertherearofthemounting
bracket(Figure27).

7.Installtheuppertubeintothebagger(Figure27).

8.Slidetheclampontothemiddletube(Figure27).

9.Aligntheknobonthemiddletubewiththenotch
intheuppertube.Slidethemiddletubeintothe
uppertubeandtwistthemiddletube60degrees
(Figure27).

Figure27

1.Boot7.Mountingbracket

2.Middletube8.Frontslot

3.Knob9.Rearhook

4.Uppertube10.Fronthook

5.Latch

6.Notchinuppertube

11.Clamp

10.Tightentheclamparoundtheupperandmiddletube
connection(Figure27).

11.Slidethemiddletubeontothebootandlatchthem
together(Figure27).

13

AdjustingtheBaggerDump
Lever

NoPartsRequired

Procedure

Thebaggerleverneedstobeadjustedtoremoveslack
inthebaggercable.

1.Loosenthenutsonbothsidesofthestopbracket
(Figure28).

2.Adjustthestopboltuntilthereisnoslackinthe
baggercable(Figure28).

3.Tightenthenutsonbothsidesofthestopbracket
(Figure28).

15

Figure28

1.Baggerdumplever4.Baggercable

2.Stopbracket

3.Stopbolt

5.Nut

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Ifthemachineisonaslope,chock
orblockthewheelstopreventthemachinefrom
slowlyrolling.

Toavoidpersonalinjury,followthese
procedures:

•Becomefamiliarwithalloperatingand
safetyinstructionsintheoperator’smanual
foryourmowerbeforeusingthisattachment.

•Neverremovethebaggerorbaggertubes
whiletheengineisrunning.

•Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.

14

CheckingtheTirePressure

NoPartsRequired

Procedure

Note:Increasethetirepressureduetotheadditional

weight.

Checkandincreasetheairpressureinthefrontcaster
wheelsandreartires(Figure29).

Pressure:Reartires-20psi(90kPa)

Frontcasterwheels-25psi(90kPa)

•Neverdomaintenanceorrepairswhilethe
engineisrunning.

Withoutthegrassdeector,baggertubesor
completebaggerassemblymountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s)andthrowndebriswillcause
injuryordeath.

•Neverremovethegrassdeectorfrom
themowerbecausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.

•Neverputyourhandsorfeetunderthe
mower.

•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Alsoremovethekeyandpullthe
wireoffofthesparkplug(s).

1.Valvestem

Figure29

16

PositioningtheAdjustable

HoldingtheBaggerDoor

Bafe

AdjustthebafetopositionB(middleposition)for
bagging.Refertothemachine’sOperator’ sManualfor
thebafeadjustmentprocedure.

Figure30

Open

Hands,ngersandarmscangetpinched
betweenthebackandfrontsectionsofthe
collector.

•Keeppeopleawayfromcollectorwhile
emptyingit.

•Ifworkingontheinside,usetheholdingpin
toholdthecollectordooropen.

1.DisengagethePTO ,settheparkingbrake,and
chockorblockthetires.

2.Turnofftheengine,removethekey ,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

3.Openthebagger;refertoOpeningtheBagger.

4.Withthebaggeropen,pullouttheholdingpinand
insertintotheholeinthehinge(Figure32).

OpeningtheBagger

1.DisengagethePTO.

2.Reachback,squeezeandreleasethelatchlever
againstthebaggerlever(Figure31).Thiswillopen
thelatchthatsecuresthebaggerdoor.

3.Pulldownonthebaggerarmtoallowthegrassto
falloutofthebagger(Figure31).

4.Returnthebaggerarmtouprightpositioninone
quickmotion.Makesurethebaggerdoorfully
engagesintothelatch(Figure31).

Note:Makesurethebaggerlatchisfullyengaged
beforecollectinggrass.

Figure32

1.Holdingpin

2.Holeinhinge(open)

3.Holeinhinge(storage)

4.Hinge

AdjustingtheBaggerDoor

Figure31

1.Baggerlever2.Latchlever

OpeningandCable

Adjustingthecableatthetopofthebagger,canallow
thedoortoopenfartherforyourdesireconditions.

1.DisengagethePTO ,settheparkingbrake,and
chockorblockthetires.

17

2.Turnofftheengine,removethekey ,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

6.Usingastickorsimilarobject,carefullyremoveand
cleartheobstructionfromthemower,uppertube,
middletube,orbootassembly.

3.Closethebagger.

4.Removethecotterpinandclevispin(Figure33).

5.Adjustthebaggercabletothedesiredholeposition
(Figure33).

Note:Thelowerholewillallowthedoortoopen
higher.Theupperholewillallowlessforcetoopen
thedoorwhileusingthehandle.

6.Installtheclevispinandcotterpinintothebagger
andcableend(Figure33).

7.Afteryouremovetheobstruction,installthe
completebaggersystemandresumeoperation.
RefertoInstallingtheDischargeTubes.

RemovingtheDischarge
Tubes

Note:RemembertoreplacetheLendofthespring

wheninsidedischargemode.RefertoReplacingthe
GrassDeector.

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey ,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

3.Unlatchthemiddletubefromthebootandslide
apart(Figure34).

4.Removethetubeassemblyfromthebagger
(Figure34).

5.Removethebootfromthemountingbracket
(Figure34).

Figure33

1.Baggercable

2.Holesinbaggerdoor
hinge

3.Clevispin

4.Hinge

5.Cotterpin

6.Lowerhole-allowsdoorto
openhigher

7.Upperhole-allowsless
forcetoopendoor

ClearingObstructionsFrom
theBaggerSystem

1.Emptythebagger.

2.DisengagethePTOandsettheparkingbrake.

3.Stoptheengine,removethekey ,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

4.Removethecompletetubeassemblyfromthe
baggerandboot.

6.Lowerthegrassdeectorbackintoplace.

7.Ifyouarechangingtosidedischargemode,install
thegrassdeectorspring.RefertoReplacingthe
GrassDeector.

5.Removethebootfromthemower.

18

Figure34

1.Boot7.Mountingbracket

2.Middletube8.Frontslot

3.Knob9.Rearhook

4.Uppertube10.Fronthook

5.Latch

6.Notchinuppertube

11.Clamp

5.Removethebaggerfromthebaggermounting
bracket.

6.Replacethegrassdeectorspring;refertoReplacing
theGrassDeectorSpring.

7.Removeboththetopweightsandcasterweights.

SecuringtheBaggerIdler
Pulley

Forthisprocedure,useoneoftheclevispinsand
hairpincotterpinsusedtoattachthebaggertothe
baggermountingbracket.

Note:Onlysecurethebaggeridlerpulleywhenyou
areremovingthebagger.

1.Checkthebaggeridlerarmforaholenexttothe
pivot.Ifthereisnohole,followsteps2and3for
drillingahole.

2.Measure1–1/4inches(31.75mm)fromthecenter
ofthepivotandmarkthelocation(Figure36).

3.Drilla17/32inchdiameterholeintothebagger
idlerarmatthemarkedlocation.

RemovingtheBagger

Ifyouoperatemowerwithoutthebagger
installedorwiththedischargetubesandboot
removed,youandothersmaybeinjuredby
throwndebrisorcutbytheblade.

Alwaysoperatethemowerwitheitherthe
completebaggermountedinplaceorusethe
mowerinsidedischarge.

1.Disengagethepowertakeoff(PTO),settheparking
brake,turntheignitionkeytooffandremovethe
key.

2.Removethedischargetubes.RefertoRemoving
theDischargeTubes.

3.Removehairpincottersandclevispinsfromthe
baggerandbaggerbracket.

4.Removethebaggerbelt.Removetheidlerpulley
armonlyifthemachineframedoesnothaveatab
toholdtheidlerarm(Figure36).RefertoSecuring
theBaggerIdlerPulley.

Figure35

1.Baggeridlerarm

2.Drilla17/32inchdiameter
holehere

3.1–1/4inches(31.75mm)

4.Usingtheclevispinfromthebaggermount,secure
theidlerarmbyinsertingtheclevispinthroughthe
idlerarmandidlerarmbracket(Figure36).

5.Installthehairpincotterpintosecuretheclevispin
(Figure36).

19

Figure36

1.Clevispin

2.Baggeridlerarm4.Hairpincotterpin

3.Idlerarmbracket

Important:Thegrassdeectormustbeableto
lowerdownintoposition.Liftthedeectorup
totestthatitlowersintothefulldownposition.

Figure37

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring8.Jhookendofspring

5.Springinstalled

7.Lendofspring,place
behinddeckedgebefore
installingbolt

OperatingTips

ReplacingtheGrassDeector

Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operator’sorbystander’sdirectionandresult
inseriousinjury.Also,contactwiththeblade
couldoccur.

Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschute
andcatcher.

1.Removethelocknut,bolt,springandspacerholding
thedeectortothepivotbrackets(Figure37).
Removedamagedorworngrassdeector.

2.Placespacerandspringontograssdeector.Place
theLendofspringbehinddeckedge.

Note:MakesuretheLendofspringisinstalled
behinddeckedgebeforeinstallingtheboltasshown
inFigure37.

3.Installboltandnut.PlaceJhookendofspring
aroundgrassdeector(Figure37).

MachineSize

Rememberthatthemachineislongerandwiderwith
thisattachmentinstalled.Byturningtoosharplyin
connedplacesyoumaydamagetheattachmentor
otherproperty.

Trimming

Alwaystrimwiththeleftsideofthemower.Donot
trimwiththerightsideofthemowerbecauseyoucould
damagethebaggingtubes.

CuttingHeight

Foroptimumbaggingperformance,setthedeck
height-of-cuttoremovenomorethat2to3inches(51
to76mm)or1/3ofthegrassheight,whicheverisless.
Cuttingoffmorethanthiswillreducethecapacityof
thevacuumsystem.

CuttingFrequency

Cutthegrassoften,especiallywhenitgrowsrapidly.
Youwillhavetocutyourgrasstwiceifitgetsexcessively
long(refertoBaggingLongGrass).

20

CuttingTechnique

Forbestlawnappearance,besuretoslightlyoverlap
themowerintothepreviouslycutarea.Thishelps
reducetheloadontheengineandreducesthechance
ofpluggingthebootandtube.

BaggingSpeed

Thebaggingsystemmayplugifyoudrivetoofastand
theenginespeedgetstooslow.Onhillsitmaybe
necessarytoslowthemachinesgroundspeed.Mow
downhillwheneverpossible.

Asthebaggerlls,extraweightisaddedto
thebackofthemachine.Ifyoustopandstart
suddenlyonhills,youmaylosesteeringcontrol
orthemachinemaytip.

•Donotstartorstopsuddenlywhengoing
uphillordownhill.Avoiduphillstarts.

•Ifyoudostopthemachinewhengoing
uphill,disengagethePTO.Thenbackdown
thehillusingaslowspeed.

•Donotchangespeedsorstoponslopes.

BaggingLongGrass

Withoutthegrassdeector,baggertubesor
completebaggerassemblymountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s)andthrowndebriswillcause
injuryordeath.

•Neverremovethegrassdeectorfrom
themowerbecausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.

•Neverputyourhandsorfeetunderthe
mower.

•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Alsoremovethekeyandpullthe
wireoffofthesparkplug(s).

FanVacuum

Thebaggingsystemoperatesbyvacuumcreatedby
arotatingfanmountedinthetopofthehopper.If
thevacuumactionisreduced,baggingperformance
willdiminish.RefertoTroubleshootingforcausesof
reducedperformance.

Excessivelylonggrassisheavyandmaynotbe
propelledcompletelyintothebagger.Ifthishappens,
thetubeandbootmayplug.Toavoidpluggingthe
baggingsystem,mowthegrassatahighheight-of-cut,
thenlowerthemowertoyournormalcuttingheight
andrepeatthebaggingprocess.

BaggingWetGrass

Ifpossible,alwaystrytocutgrasswhenitisdry.

SignsofPlugging

Asyouarebagging,asmallamountofgrassclippings
normallyblowoutthefrontofthemower.Anexcessive
amountofclippingblow-outindicatesthatthebagger
isfullorthebootisplugged.

CurbClimbingandLoading

Alwaysliftthedecktothehighestpositionwhenloading
themachineontrailersorascending/descendinga
curb.Leavingthemowerinalowerpositioncancause
damagetothemowerwhileloadingandgoingovera
curb.Ifacurbishigherthan6inches(152mm),crossit
atasharpanglewiththedeckfullyraised.Useextreme
cautionwhenloadingontoatrailer.

21

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst10hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•Checkthebaggerbelt.

•Inspectthebagger.

•Cleanthescreens.

•Cleanthebagger.

•Greasetheidlerarm.

•Greasethefanshaftbearings.

•Inspectthebagger.

CleaningtheScreens

ServiceInterval:Beforeeachuseordaily

Thescreensneedtobecleanedbeforeeachuse.Inwet
grasstheywillneedtobecleanedmoreoften.

1.Disengagethepowertakeoff(PTO),settheparking
brake,turntheignitionkeytooffandremovethe
key.

2.Openthebaggerandholdthebaggerdooropen.
RefertoHoldingtheBaggerDoorOpen.

GreasingtheIdlerArm

ServiceInterval:Every50hours

Greasethebaggerbeltidlerarm(Figure38)every
50hours.

3.Cleanthedebrisfromthescreens.

4.Closethebaggerdoor.

CleaningtheBagger

ServiceInterval:Beforeeachuseordaily

Thebaggerneedstobecleaneddaily .

1.Washtheinsideandoutsideofthebagger,upper
tube,lowertube,bootassemblyandtheunderside
ofthemower.Useamildautomotivedetergentto
removedirt.

2.Makesureyouremovemattedgrassfromallparts.

3.Afterwashingallparts,letthemdrythoroughly.

CheckingtheBaggerBelt

ServiceInterval:Aftertherst10hours

Thebaggerbelttensionneedstobecheckedafterthe
rst10hours.

Figure38

GreasingtheFanShaft
Bearings

ServiceInterval:Every100hours

Greasetheupperandlowerbaggerfanshaftbearings
(

Figure39&Figure40)every100hours.

Checkthebelttension.RefertoAdjustingtheBagger
Belt.

22

Figure39

Removerubberplugtoexposegreasetting.

Figure40

InspectingtheBagger

ServiceInterval:Every100hours

Aftertherst10hours

Inspectthebaggerattachmentafterthersttenhours
ofoperation,and100hoursthereafter.

1.Disengagethepowertakeoff(PTO),settheparking
brake,turntheignitionkeytooffandremovethe
key.

2.Checktheuppertube,lowertube,andtheboot
assembly.Replacethesepartsiftheyarecrackedor
broken.

3.Checkthebagger,baggerframe,andscreens.
Replaceanypartsthatarecrackedorbroken.

4.Tightenallnutsboltsandscrews.

InspectingtheMowerBlades

1.Inspectthemowerbladesregularlyandwhenevera
bladestrikesaforeignobject.

2.Ifbladesarebadlywornordamaged,installnew
blades.Refertoyourmoweroperator’ smanualfor
completeblademaintenance.

23

Troubleshooting

Problem

Abnormalvibration.

Reducedbaggingperformance.

Bootandtubesplugtoofrequently .

PossibleCauseCorrectiveAction

1.Cuttingblade(s)is/arebentor
unbalanced.

2.Blademountingboltisloose.2.Tightentheblademountingbolt.

3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Loosebaggerorpulleyassembly.4.Tightentheappropriatepulley.

5.Baggerbeltiswornordamaged.

1.Lowenginespeed.

2.Pluggedfanscreen.

3.Loosebaggerbelt.3.Tightenthebaggerbelt.

4.Brokensealbetweenthehopperand
reardoor.

5.Apluggedboot.5.Locateandremovepluggeddebris.

6.Impropersealaroundtheuppertube
goingintothehopper.

7.Fullhopper.7.Emptythehopper .

1.Hopperistoofull.1.Dumpmorefrequently.

2.Lowenginespeed.

3.Grassistoowet.3.Cutgrasswhenitisdry.

4.Grassistoolong.4.Cutnomorethan2-3inchesor1/3of

5.Pluggedfanscreen.

6.Groundspeedistoofast.6.Drivesloweratfullthrottle.

1.Installnewcuttingblade(s).

5.ContactanAuthorizedServiceDealer.

1.Alwaysoperatethebaggeratfull
throttle.

2.Removedebris,leavesorgrass
clippingsfromthefansscreen..

4.Ensurethereardoorislatched.

6.Ensurethatthereisagoodsealatthe
hopper.

2.Alwaysoperatethebaggeratfull
throttle.

thegrassheight,whicheverisless.

5.Removedebris,leavesorgrass
clippingsfromthefanscreen.

Debrisblowout.

1.Hopperistoofull.1.Dumpmorefrequently.

2.Groundspeedistoofast.2.Drivesloweratfullthrottle.

3.Mowerdeckisnotleveled.

3.Seethemoweroperator’smanualfor
levelingthemowerdeck.

24

25

Notes:

26

Notes:

27

Landscape
Contractor

Equipment (LCE)

The Toro Total Coverage Guarantee

A Limited Warranty

Conditions and Products Covered

The Toro® Company and its afliate, Toro Warranty Company, pursuant to an
agreement between them, jointly promise to repair the listed Toro Products if
defective in materials or workmanship. The following time periods apply from
the date of purchase:

This warranty applies to:

•

ProLine Mid-Size Mowers and Attachments

•

Z Master Mid-Mount ZRTs and Attachments

Components

Traction Unit Frame and Carrier Frame
All Spindles

Engines* and /Hydraulic System
Deck Shells (34 ″ -72 ″ )
Z500 Series Electric Clutch
Remaining Components

* S o m e e n g i n e s u s e d o n T o r o L C E P r o d u c t s a r e w a r r a n t e d b y t h e e n g i n e m a n u f a c t u r e r .

This warranty includes the cost of parts and labor, but you must pay
transportation costs.

Warranty Period

1 year
1 year

2 year

3 years Parts

2 years Labor

2 years
2 years
2 years

1 year

Instructions for Obtaining Warranty Service

If you think that your Toro Product contains a defect in materials or
workmanship, follow this procedure:

1. Contact any Toro Authorized or Master Service Dealer to arrange service at
their dealership. To locate a dealer convenient to you, access our website at
www.Toro.com. You may also call our Toro Customer Care Department
toll free at 888–865–5676 (U.S. Customers) or 888–865–5691 (Canada
customers).

2. Bring the product and your proof of purchase (sales receipt) to the Service
Dealer.

If for any reason you are dissatised with the Service Dealer’s analysis or with
the assistance provided, contact us at:

LCB Customer Service Department

Toro Warranty Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Owner Responsibilities

You must maintain your Toro Product by following the maintenance procedures
described in the operator’s manual. Such routine maintenance, whether
performed by a dealer or by you, is at your expense.

Items and Conditions Not Covered

There is no other express warranty except for special emission system coverage
on some products. This express warranty does not cover the following:

• Cost of regular maintenance service or parts, such as lters, fuel, lubricants,

tune-up parts, blade sharpening, brake and clutch adjustments.

• Any product or part which has been altered or misused or required

replacement or repair due to normal wear, accidents, or lack of proper
maintenance.

• Repairs necessary due to improper fuel, contaminants in the fuel system, or

failure to properly prepare the fuel system prior to any period of non-use
over three months.

• Pickup and delivery charges.

General Conditions

All repairs covered by this warranty must be performed by an Authorized Toro
Service Dealer using Toro approved replacement parts.

Neither The Toro® Company nor Toro Warranty Company is liable for
indirect, incidental or consequential damages in connection with the
use of the Toro Products covered by this warranty, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion
of repairs under this warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so
the above exclusions and limitations may not apply to you.

All implied warranties of merchantability (that the product is t
for ordinary use) and tness for use (that the product is t for
a particular purpose) are limited to the duration of the express
warranty.

This warranty gives you specic legal rights, and you may also have
other rights which vary from state to state.

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee
policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information,
contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

374-0037 Rev F