Toro 108-4101 Installation Instructions

Page 1
Bagger Latch Kit
For Z Master Twin and Triple Baggers
Model No. 108–4101
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Form No. 3353-646 Rev A
Installation Instructions
1 2
3
4
5
6
No parts required
No parts required
Handle Rod hook Grip Locknut (3/8 inch) Jam nut (3/8 inch)
No parts required
Bolt (5/16 x 1 inch) Bolt (5/16 x 1-7/8 inch Locknut (5/16 inch) Latch assembly Pivot plate Spacer
No parts required
Description
Qty.
Removing the existing latch
Removing the front part of the latch
guard
1 1 1
Assembling the new latch 1 1
Drilling hole for new latch
1 1 2
Installing the new latch 1
1 1
Adjusting the new latch
Use
Step
1
Removing the Existing Latch
No Parts Required
Procedure
1. Diseng ag e the PTO , set the parking brak e , and c hoc k or bloc k the dri v e wheels .
© 2005—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
2. T ur n off the engine , remo v e the k ey , and w ait for all mo ving par ts to stop before lea ving the operating position.
3. Unlatc h the blo w er and remo v e it from the mac hine .
4. R emo v e the spring from the latc h and the blo w er ( Figure 1 ).
5. R emo v e the n uts and bolt holding the existing latc h to the blo w er and remo v e it. Discard the latc h, spring and hardw are ( Figure 1 and Figure 2 ).
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Page 2
Figure 1
1. Blower 4. Washer
2. Existing latch 5. Bolt
3. Spring
Step
2
Removing the Front Part of the Latch Guard
No Parts Required
Procedure
Cut off par t of the latc h guard as sho wn in Figure 3 .
6. Nut
Figure 2
1. Blower 3. Existing latch
2. Nut
Figure 3
1. Latch guard 3. Blower
2. Remove the shaded area
2
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Step
3
Assembling the New Latch
Parts needed for this step:
1
Handle
1
Rod hook
1
Grip
1
Locknut (3/8 inch)
1
Jam nut (3/8 inch)
Procedure
1. Install the jam n ut (3/8 inc h) all the w a y onto the threaded rod hook end ( Figure 4 ).
2. Install the rod hook through the bloc k in the middle of the handle and secure it with a loc kn ut (3/8 inc h) until there is one thread sho wing on the end of the rod hook ( Figure 4 ).
Figure 4
1. Handle 3. Rod hook
2. Jamnut (3/8 inch) 4. Locknut (3/8 inch)
Step
4
Drilling the Hole for the New Latch
No Parts Required
Procedure
1. Locate , mark and center punc h the hole location sho wn in ( Figure 5 ).
2. Drill a 11/32 inc h hole into the latc h guard ( Figure 5 ).
3
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Figure 5
1. 11/32 inch hole to drill 3. 7/8 inch
2. 5/8 inch 4. Front view of blower
Step
5
Installing the New Latch
Figure 6
1. Locknut (5/16 inch)
2. Blower 5. Pivot plate
3. Latch
4. Spacer
6. Bolt (5/16 x 1–7/8 inch)
2. Install the latc h assembly and pi v ot plate using the previously drilled hole in the blo w er with a bolt (5/16 x 1 inc h) and loc kn ut (5/16 inc h) ( Figure 7 ).
Parts needed for this step:
1
Bolt (5/16 x 1 inch)
1
Bolt (5/16 x 1-7/8 inch
2
Locknut (5/16 inch)
1
Latch assembly
1
Pivot plate
1
Spacer
Procedure
1. Install the latc h assembly to the blo w er and pi v ot plate at the bottom of the latc h with a bolt (5/16 x 1-7/8 inc h), spacer and loc kn ut (5/16 inc h) ( Figure 6 ).
1. Locknut (5/16 inch)
2. Bolt (5/16 x 1 inch)
4
Figure 7
3. Previously drilled hole
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Step
6
Adjusting the Latch
No Parts Required
Procedure
Adjust the blo w er latc h when it is does not eng ag e the front peg cor rectly . A 9/16 inc h thin w all dee p soc k et is recommended for this procedure .
1. Chec k that the bag g er belt is properly installed and routed cor rectly . R efer to the Operator’ s
Maual.
2. Guide the rod hook onto the front peg and pull up on the handle to loc k the latc h. Use the follo wing procedures to ensure the latc h eng ag es properly .
3. T here m ust not be a g ap betw een the mounting plate and the blo w er assembly ( Figure 8 ). If there is a g ap , proceed to item 5 of this procedure and shor ten the latc h.
4. T he blo w er latc h m ust eng ag e the front peg properly ( Figure 9 ). If it does not, proceed to item 5 of this procedure and lengthen the latc h.
Figure 9
1. Latch 3. Locknut
2. Front peg
5. Adjust the loc k n ut at the end of the rod hook so the there is no g ap betw een the blo w er and mo w er dec k and that it eng ag es the front peg properly .
4. Jam nut
Figure 8
1. Topview of blower 3. Gap shown
2. Latch
4. Front peg
6. Tighten the jam n ut up ag ainst the bloc k in the handle ( Figure 4 ).
7. Tighten the loc k n ut at the end of the rod hook.
8. Chec k to mak e sure the latc h loc ks and unloc ks properly . R e peat adjustments if needed.
5
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Notes:
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Notes:
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