Toro 107-9880 Installation Instructions
Light Kit
For Z400 and Z500 Series Z Master® Mowers
Model No. 107–9880
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Form No. 3354-521 Rev A
Installation Instructions
Step
1
2
3
4
5
6
Template
Diesel adapter wire harness
Fuse (20 amp)
Wire harness
Lamp (without a switch)
Lamp (with a switch)
Front lamp brackets
Side lamp bracket
Flat washers
Rubber grommets
Bolt (5/16 x 3/4 inch)
Nut (5/16 inch)
Curved washer
Bolt (3/8 x 3/4 inch)
Cable tie
Harness clip
Bolt (5/16 x 3/4 inch)
Nut (5/16 inch)
Curved washer
Cable tie
Harness clip
Description
Qty.
1
1
1
1
2
1
2
1
6
3
2
2
2
1
2
2
5
5
5
2
2
Drill the holes for the front lights.
Install the diesel adapter wire
harness (diesel models only).
Install the wire harness.
Assemble the lamps and brackets.
Install the lamps. (Some parts are
repeated in Step 6 for the Z500
Series Mowers. You will have extra
parts after installing the lamps.)
Install the lamps. (Some parts are
repeated in Step 5 for the Z400
Series Mowers. You will have extra
parts after installing the lamps.)
Use
7
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Fuse (20 amp)
1
Register at www.Toro.com. Original Instructions (EN)
Install the Fuse
Printed in the USA.
All Rights Reserved
Step
Step
1
Drilling the Holes for the
Front Lights (Z500 Series
Mowers)
Parts needed for this step:
1
Template
Procedure
Note: P erfor m this procedure only if there are
no pre-drilled holes in the footrest for the front
lights . If y ou are installing this kit on a Z400 series
mo w er , skip this procedure .
1. P osition the template ( Figure 1 ) on either the
left or right side of the front of the footrest.
2
Installing the Diesel Adapter
Wire Harness
Parts needed for this step:
1
Diesel adapter wire harness
1
Fuse (20 amp)
Procedure
Note: T his ste p is only for diesel mac hines
that do not ha v e an open connector on the main
wire har ness (Z597 Mo w ers). If y ou ha v e an
open connector on the main wire har ness , g o to
Installing the Wire Har ness .
1. Install the 20 amp fuse into the fuse connector
on the diesel adapter wire har ness .
2. R emo v e the 4 screws ( Figure 2 ) that hold the
control panel in place .
Figure 1
1. Template
Note: Ensure that the outer edg e of the
template matc hes the outer edg e of the
footrest.
2. Mark the position of the holes on the front of
the footrest with a metal punc h.
3. Drill 2 holes (3/8 inc h diameter) in the
locations that y ou mark ed in ste p 2 .
4. R e peat ste ps 1 through 3 for the other side of
the front of the footrest.
Figure 2
1. Control panel screws
3. Lift up the control panel and find the ter minals
on the bac k side of the v olt meter ( Figure 3 )
located on the underside of the panel.
2
Figure 3
1. Terminals on the back side of the volt meter
4. Connect the ter minal ends of the diesel adapter
wire har ness to the ter minals on the bac k side
of the v olt meter .
5. Install the control panel and secure it with the
4 screws that y ou remo v ed in ste p 2 .
6. Connect the diesel adapter wire har ness to the
light kit wire har ness .
Figure 4
1. Open connector on the main wire harness
2. Connect the light kit wire har ness connector to
a connector on the main wire har ness ( Figure
5 ).
Step
3
Installing the Wire Harness
Parts needed for this step:
1
Wire harness
Procedure
Note: If y ou installed a diesel adapter wire
har ness , skip this procedure .
1. Locate the open connector on the main wire
har ness ( Figure 4 ).
Figure 5
3. R oute the light kit wire har ness ( Figure 6 )
along the frame .
Figure 6
1. Light kit wire harness
3
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