Toro 107-8093 Installation Instructions

Roll Over Protection System Kit
400 Series Z Masters
Note: This kit is used for replacing an existing ROPS.
Loose Parts
Note: Use the chart below to identify parts for assembly.
Step Description Qty. Use
Form No. 3353–236
Installation Instructions
1 2
3
4
5
6
No parts needed Removing the existing seat
Seat frame 1 Installing the new seat frame
Seat latch catch Bolt, 5/16 x 7/8 inch Locknut, 5/16 inch
Seat belt Bolt, 7/16 x 1 inch Locknut, 7/16 inch
Roll bar, right section Roll bar, left section Roll bar, center section Bolt, 3/8 x 1 inch Curved washer, 3/8 inch Flange nut, 3/8 inch Bolt, 1/2 x 3-1/4 inches Flange nut, 1/2 inch Lanyard
No parts needed Checking the tire pressure
1 2 2
1 2 2
1 1 1 8 8 8 2 2 2
Installing the new seat latch catch
Installing the seat belt
Installing the roll over protection system (ROPS)
2005—The Toro Company 8111 Lyndale Ave., Blomington, MN 55420, USA
Printed in the USA
All Rights Reserved
Register your product at www.Toro.com
Original Instructions (EN)
2
Step
1
Removing the Existing Seat Frame
Parts needed for this step:
None
Procedure
1. Remove the nut and
bolt from the seat retaining rod.
5. Install the seat retaining rod with the nut and bolt previously removed.
m–7036
2. Remove the 2 bolts and 2 locknuts at the front of the seat where it is hinged. Save the hardware.
3. Remove the seat assembly from the machine.
4. Remove the seat frame from the existing seat by removing the four locknuts. Discard the seat frame.
m–7036
m–7021
m–7023
3
Step
2
Installing the New Seat Frame
Parts needed for this step:
Qty. Part
1 Seat frame
Procedure
1. Install the seat to
the new seat frame with the four locknuts previously removed.
Step
3
Installing the Seat Latch Catch
Parts needed for this step:
Qty. Part
1 Seat latch catch
2 Bolt, 5/16 x 7/8 inches
2 Locknut, 5/16 inch
m–7022
Procedure
1. Remove the existing seat latch from the machine.
2. Install the new seat latch catch under the frame
with 2 bolts (5/16 x 7/8 inch) and 2 locknuts (5/16 inch).
Note: The bent part of the latch catch should point downward.
2. Install the seat at the hinges with the 2 bolts and 2 locknuts previously removed.
m–7029
m–8224
4
Step
4
Installing the Seat Belt
Parts needed for this step:
Qty. Part
2 Seat belt
2 Bolt, 7/16 x 1 inch
2 Locknut, 7/16 inch
Procedure
1. Install the receiver
part of the seat belt between the cushion and the metal seat frame with 1 bolt (7/16 x 1 inch) and 1 locknut (7/16 inch).
Step
5
Installing the Roll Over Protection System (ROPS)
Parts needed for this step:
Qty. Part
1 Roll bar, right section
1 Roll bar, left section
1 Roll bar, center section
8 Bolt, 3/8 x 1 inch
8 Curved washer
8 Flange nut, 3/8 inch
2 Bolt, 1/2 x 3-1/4 inches
2 Flange nut, 1/2 inch
2 Lanyard
2. Install the long seat belt strap between the cushion and the metal seat frame with 1 bolt (7/16 x 1 inch) and 1 locknut (7/16 inch).
m–7024
Procedure
1. Loosely install the right and left roll bar sections
to the frame, using 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch).
m–7025
5
5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards.
6. Torque all the lower fasteners that are attached to the machine frame to 30 ft-lb.
7. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so that the roll bar rotates freely with some resistance.
Note: Make sure that no more than one thread is exposed outside the nut.
m-7431
m-7432
2. Install the lanyard clips onto the 2 bolts (1/2 x 3-1/4 inches).
Note: Make sure the bent tab points toward the head of the bolt.
3. Lightly oil the ends of the center roll bar section.
4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch).
Note: Make sure the bolts are installed on the outside of the roll bar.
Note: Make sure the lanyard tab is installed as shown and points forward.
m-7410
m-6916
m-7432
8. Tighten the front handles against the center roll bar ends.
m-7406
Step
6
Checking the Tire Pressure
Parts Needed for This Step
None
Procedure
Check the air pressure in the front and rear tires and make sure that they are set to 13 psi (90 kPa).
6
m-6873
7
8
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