Toro 107-7651, 107-7652 Installation Instructions
Two–Bearing Conversion Kit
DFS Bagger for 100 and 200 Series Z Master
Part No. 107–7651
Part No. 107–7652
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
Step Description Qty. Use
Form No. 3350–856
Installation Instructions
1
2
3
4
5
6
No parts needed – Remove the bagger from the frame
No parts needed
Template 1 Drilling holes for the lower bearing
Shaft
Fan
Snap ring
Key (1/4 x 2 inch)
Set screw
Thread locker adhesive
Pillow block bearing
Locknut, 1/2 inch
Washer, 1/2 inch
Bolt, 1/2 x 1–3/4 inch (100 Series only)
Bolt, 1/2 x 2–1/2 inch (200 Series only)
Shim
Rectangular spacer (200 Series only)
Scroll top assembly
Bolt, 1/4 x 7/8 inch
Washer, 1/4 inch
Locknut, 1/4 inch
Jam nut, 3/4 inch
Washer, 3/4 inch
– Removing the fan and bearings
1
1
1
1
2
1
1
1
4
2
2
3
1
1
9
18
9
1
1
Assembling the fan
Installing the lower bearing
Install the fan and scroll top
Jam nut, 3/4 inch
Washer, 3/4 inch
7
8
9
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Pulley
Key (1/4 x 1 inch)
No parts needed –
No parts needed –
1
1
1
1
Install the bottom pulley and jam nut
Adjust the bagger belt for a 200 Series
Bagger
Adjust the bagger belt for a 100 Series
Bagger
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Printed in the USA
Step
Step
1
Removing the Bagger
No parts needed for this step.
Procedure
1. Disengage the PTO, set the parking brake, and chock or
block the drive wheels.
2. Turn off the engine, remove the key, and wait for all
moving parts to stop before leaving the operating
position.
3. Remove the discharge tubes.
4. Remove hairpin cotters and clevis pins from the bagger
and bagger bracket.
5. Remove the skid plate or pulley guard.
6. Remove the bagger belt and bagger tensioner pulley.
2
Removing the Fan and
Bearings
No parts needed for this step.
Procedure
1. If a heat shield is installed on your 200 Series bagger,
remove the heat shield from the bagger (Fig. 1).
2
7. Remove the bagger from the bagger mounting bracket.
1
m–7335
Figure 1
1. Bolts 2. Heat shield
2. Remove the bottom pulley, set screws and key at the
bottom of the shaft (Fig. 2).
3. Loosen the locking collar for the bottom bearing
(Fig. 2).
2
5
1
2
3
1
4
2
m–7332
Figure 2
1. Bottom pulley
2. Set screw
3. Key
4. Locking collar
4. Take the bottom bearing off the bagger (Fig. 3).
Note: To make it easier to remove the fan and shaft, you
may have to cut the shaft at the bottom and top to remove
the shaft (Fig. 7).
3
4
3
m–7337
4
Figure 4
1. Middle bearing
2. Bolt
3. Washer
4. Nut
5. Locking collar
7. Remove the outside bolts, nuts and washers from the
scroll top (Fig. 5).
2
3
1
1
2
m–7333
Figure 3
1. Bearing
2. Bolts
3. Nuts
4. Washers
5. Loosen the locking collar for the middle bearing
(Fig. 4).
6. Remove the three bolts from the middle bearing bracket
(Fig. 4).
1. Scroll top and fan
2. Nut
3
m–7331
Figure 5
3. Washer
8. Pull the whole fan, shaft and scroll top up and out of the
hopper (Fig. 6).
2
1
m–7351
Figure 6
1. Hopper 2. Fan, shaft and scroll top
Note: To make it easier to remove the fan and shaft, you
may have to cut the shaft at the bottom and top to remove
the shaft (Fig. 7).
1
2
1
2
Figure 7
1. Saw 2. Cut here if needed to
remove the shaft
m–7334
m–7349
4
Step
3
Drilling the Holes for the Lower
Bearing
Parts needed for this step:
• 1 T emplate
Procedure
Note: Make sure to use the correct holes to line up the
template. See Figure 8 for the correct holes to use for a 100
or 200 Series bagger.
4
1
2
m–7352
1. 100 Series holes
2. 200 Series holes
Figure 8
3. Holes to drill
4. Template
3
1
2
3
1
Figure 9
1. Bagger
2. Template
3. Using the template, mark and center punch the holes.
4. Drill two 1/8 inch pilot holes into the frame (Fig. 10).
5. Remove the template and discard it.
6. Drill 2 holes, 1/2 inch diameter, into the 1/8 inch pilot
holes (Fig. 10).
1
3. Correct template position
1
m–7345
1. Position the template inside the frame where the
existing bearing was removed.
Note: Make sure the template is tight against the bagger
frame (Fig. 9).
2. Align the correct holes in the template with the holes
from the previously removed bearing (Fig. 9).
2
m–7346
Figure 10
1. Holes to drill 2. Bagger
5
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