Toro 107-3088 Installation Instructions

Replacement Handle Kit

200 Series Z Masters with ROPS

Part No. 107–3088

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Form No. 3350-726

Installation Instructions

Step

1
2
3
4

5

Description Qty. Use

No parts needed – Removing the bagger arm

Stop plate 1 Installing the stop plate

Bagger arm 1 Installing the bagger arm

Foam grip 1 Installing the latch lever

Cable
Long clevis, liquid cooled machines only
Short clevis
Clevis pin
Cotter pin

1
1
1
1
1

Installing the new cable

6
7
8

 2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196

No parts needed 1 Adjusting the bagger arm

Top weight 4

Top weight 4

Installing the weights on an air cooled
machine

Installing the weights on a liquid cooled
machine

Contact us at www.Toro.com

All Rights Reserved

1

Printed in the USA

Step

7. Remove the cotter pin and washer from the bagger arm

(Fig. 2). Save the washer and cotter pin.

8. Slide the bagger arm and washer out from the bagger

frame (Fig. 2). Save the washer.

1

Removing the Existing Bagger
Arm

No parts needed for this step.

Procedure

1. Remove the shoulder bolt and cable from the bagger

arm (Fig. 1).

2. Loosen the nut and pulley on the bagger and remove the

cable from the pulley (Fig. 1).

3. Remove the cable from the bagger door hinge (Fig. 1).

Save all the hardware.

5

2

4

7

8

3

2

m–6206

1. Bagger arm

2. Bagger

9. Remove the latch lever off of the bagger arm and

discard the the bagger arm (Fig. 3).

4

1

Figure 2

3. Cotter pin

4. Washer

4

1

m–6136

Figure 1

1. Bagger arm

2. Cable

3. Shoulder bolt

4. Pulley and nut

4. Loosen the setscrew holding the latch lever (Fig. 6).

5. Remove the plastic cable ties on the handle and slide

the latch lever down the handle (Fig. 1).

6. Remove the grip from the bagger arm (Fig. 3).

5. Bagger door hinge

6. Cable tie

7. Latch lever

8. Grip

3

36

Figure 3

1. Bagger Arm

2. Latch lever

3. Foam grip

2

1

m–7173

2

Step

Step

2

Installing the Stop Plate

Parts needed for this step:

• 1 Stop plate

Procedure

1. Remove the existing stop bolt and jam nuts from the

bagger frame (Fig. 4).

2. Install the stop plate to the stop bracket using the bolt

and jam nut previously removed (Fig. 4). Do not
tighten.

2

3

1

3

Installing the Bagger Arm

Parts needed for this step:

• 1 Dump handle

Procedure

1. Install the latch lever onto the bagger arm.

2. Install 1 washer previously removed onto the bagger

arm pivot and install the bagger dump handle into the
bagger frame (Fig. 5).

3. Secure the bagger handle with the previously removed

washer and cotter pin (Fig. 5).

3

4

1. Bagger dump lever

2. Bagger cable

3. Bagger cable clevis

4. Bolt, 1/2 x 1–3/4 inch

Figure 4

6

7

5

5. Jam nut, 1/2 inch

6. Stop bracket

7. Stop plate

m–7181

214

1. Bagger arm pivot

2. Washer

2

m–7054

Figure 5

3. Cotter pin

4. Bagger frame

3

Step

4

Installing the Latch Lever

4

3

1

2

Parts needed for this step:

• 1 Foam grip

Procedure

1. Position the latch lever 6 inches (15.2 cm) down from

the end of the bagger arm. See Figure 6.

5

1

2

3

Figure 6

1. Bagger arm end

2. Latch lever position

3. Latch lever cable

6

4

m–7175

4. Set screw

5. Foam grip

6. 6 inches (15.2 cm)

m–7176

Figure 7

End view of handle

1. Latch lever

2. End of handle

3. Tighten the setscrew that holds the latch lever (Fig. 6).

4. Install the cable ties (Fig. 9).

5. Install the foam grip onto the bagger arm (Fig. 6).

3. 10 o’clock position

4. 12 o’clock position

2. Position the latch lever at the 10 o’clock position when

looking at the end of the handle (Fig. 7).

4

Step

2

1

5

Installing the New Cable

Parts needed for this step:

• 1 Cable

• 1 Clevis pin

• 1 Long clevis, liquid cooled machines only

• 1 Short clevis

• 1 Cotter pin

Procedure

1. Install the new cable to the top of the bagger with the

previously removed shoulder bolt, washer and nut
(Fig. 8).

8

m–7182

1. Bagger dump lever

2. Bagger cable

3. Long cable clevis—liquid

4. Bolt, 1/2 x 1–3/4 inch

5. Adjust the handle stop, refer to Adjusting the Bagger

4

Figure 9

cooled machines only

Arm, page 6.

3

6

9

5. Jam nut, 1/2 inch

6. Stop bracket

7. Clevis pin

8. Cotter pin

9. Stop plate

7

5

2. Install the cable into the pulley and tighten the nut

(Fig. 8).

2

1

7

8

5

3

4

m–7178

Figure 8

1. Bagger arm

2. Cable

3. Shoulder bolt

4. Pulley and nut

Note: Install the long cable clevis onto the bagger dump
handle if it is for a liquid cooled machine (Fig. 9).

5. Bagger door hinge

6. Cable tie

7. Nut

8. Washer

6

3. Secure the bagger cable clevis to the bagger arm with

the clevis pin and cotter pin (Fig. 9).

4. Install the cable into the cable clevis installed on the

bagger handle (Fig. 9).

5

Step

Step

6

Adjusting the Bagger Arm

No parts needed for this step.

Procedure

The bagger arm needs to be adjusted to remove slack in the
bagger cable.

1. Loosen the nuts on both sides of the stop bracket

(Fig. 10).

2. Adjust the stop bolt until there is no slack in the bagger

cable (Fig. 10).

3. Tighten the nuts on both sides of the stop bracket

(Fig. 10).

1

7

Installing the Weights on an Air
Cooled Machine

Parts needed for this step:

• 4 W eights

• 2 Bolts, 1/2 x 6 inch

Procedure

Procedure

Note: There are 2 top weights included with this kit and
ensure they are used on the machine.

1. Remove the bolt installed in the top weights. This bolt

is too short for installing 2 top weights.

2. Place the top weights on top of the existing front caster

weights (Fig. 11).

m–7183

1. Bagger dump lever

2. Stop bracket

3. Stop bolt

3

Figure 10

4. Bagger cable

5. Nut

6. Stop plate

1 5 2645

3. Secure the top weights with a bolt (1/2 x 6 inch)

(Fig. 11).

3

1

2

Figure 11

1. Top weight

2. Front caster weights

3. Bolt, 1/2 x 6 inch

M–7200

6

Step

8

Installing the Weights on a
Liquid Cooled Machine

Parts needed for this step:

• 4 W eights

• 2 Bolts, 1/2 x 5 inch

Procedure

Procedure

Note: There are 2 top weights included with this kit and
ensure they are used on the machine.

1. Remove the bolt installed in the top weights. This bolt

is too short for installing the 2 top weights.

2. Place the 2 top weights on top of the existing front

caster weights (Fig. 11).

3. Secure the top weights with a bolt (1/2 x 5 inch)

(Fig. 11).

3

1

2

M–7199

Figure 12

1. Top weight

2. Front caster weights

3. Bolt, 1/2 x 5 inch

7

8