Toro 107-3066 Installation Instructions

Page 1
Form No. 3350-456 Rev A
Roll Over Protection System Kit
100 Series Z Masters
Installation Instructions
Note: This kit is used for replacing an existing ROPS or adding it to a machine without an existing ROPS.
Loose Parts
Note: Use the chart below to identify parts for assembly.
Step Description Qty. Use
1 2 3 4 5
6 7
8
No parts needed Raising the machine up
No parts needed Removing the rear tires
Template 1 Drilling holes for the ROPS
No parts needed Removing the existing seat
Seat frame 1 Installing the new seat frame
Seat latch catch Bolt, 5/16 x 7/8 inch Locknut, 5/16 inch
Seat belt Bolt, 7/16 x 1 inch Locknut, 7/16 inch
Roll bar, right section Roll bar, left section Roll bar, center section Bolt, 3/8 x 1 inch Curved washer, 3/8 inch Flange nut, 3/8 inch Bolt, 1/2 x 3-1/4 inches Flange nut, 1/2 inch Lanyard
1 2 2
1 2 2
1 1 1 8 8 8 2 2 2
Installing the new seat latch catch
Installing the seat belt
Installing the roll over protection system (ROPS)
Domestic footrest decal
9
10
11
2003—The Toro Company 8111 Lyndale A ve., Blomington, MN 55420, USA
International footrest decal International ROPS decal
Wheels 2 Installing the drive wheels
No parts needed Checking the tire pressure
1 1 1
Printed in the USA
All Rights Reserved
Installing the Decals
Original Instructions (EN)
Register your product at www.Toro.com
Page 2
2
Step
1
Raising the Machine Up
Parts needed for this step:
None
Procedure
1. Loosen the wheel nuts from both sides of the
vehicle.
2. Raise the back of the machine up and support it with jack-stands.
Step
2
Removing the Rear Tires
Parts needed for this step:
None
Procedure
1. Remove the wheel
nuts from both sides of the vehicle.
2. Remove the rear wheels.
m–7026
m–6919
Page 3
Step
3
3
3. Clamp the template into place.
Drilling Holes for the Roll Over Protection System (ROPS)
Note: If you are replacing an existing ROPS, this step
does not need to be performed.
Parts needed for this step:
Qty. Part
1 Template
Procedure
1. Place the template
to the side of the frame.
m–7035
4. Mark and center punch the holes in the template.
m–7033
5. Remove the template and drill 1/8 inch pilot holes in the marked locations.
6. Drill 13/32 inch holes through the 1/8 inch pilot holes.
m–7034
7. Repeat this for the opposite side of the frame.
2. Align the template
flush to the top of the frame and against the wheel motor frame.
m–7032
m–7031
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4
Step
4
Removing the Existing Seat Frame
Parts needed for this step:
None
Procedure
1. Remove the 2 bolts
and 2 locknuts at the front of the seat where it is hinged. Save the hardware.
2. Remove the seat assembly from the machine.
5. Install the seat retaining rod with the nut and bolt previously removed.
m–7036
3. Remove the nut and bolt from the seat retaining rod.
4. Remove the seat frame from the existing seat by removing the four locknuts. Discard the seat frame.
m–7021
m–7036
m–7023
Page 5
5
Step
5
Installing the New Seat Frame
Parts needed for this step:
Qty. Part
1 Seat frame
Procedure
1. Install the seat to
the new seat frame with the four locknuts previously removed.
Step
6
Installing the Seat Latch Catch
Parts needed for this step:
Qty. Part
1 Seat latch catch 2 Bolt, 5/16 x 7/8 inches 2 Locknut, 5/16 inch
m–7022
Procedure
1. Locate the existing holes in the right side of the
frame and drill the holes to 11/32 inch diameter.
2. Install the seat latch catch under the frame with 2 bolts (5/16 x 7/8 inch) and 2 locknuts (5/16 inch).
Note: The bent part of the latch catch should point downward.
2. Install the seat at the hinges with the 2 bolts and 2 locknuts previously removed.
m–7029
m–7027
Page 6
6
Step
7
Installing the Seat Belt
Parts needed for this step:
Qty. Part
2 Seat belt 2 Bolt, 7/16 x 1 inch 2 Locknut, 7/16 inch
Procedure
1. Install the receiver
part of the seat belt between the cushion and the metal seat frame with 1 bolt (7/16 x 1 inch) and 1 locknut (7/16 inch).
Step
8
Installing the Roll Over Protection System (ROPS)
Parts needed for this step:
Qty. Part
1 Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, 3/8 x 1 inch 8 Curved washer 8 Flange nut, 3/8 inch 2 Bolt, 1/2 x 3-1/4 inches 2 Flange nut, 1/2 inch 2 Lanyard
2. Install the long seat belt strap between the cushion and the metal seat frame with 1 bolt (7/16 x 1 inch) and 1 locknut (7/16 inch).
m–7024
m–7025
Page 7
7
Procedure
1. Loosely install the right and left roll bar sections
to the frame, using 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch).
m–6916
3. Lightly oil the ends of the center roll bar section.
4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch).
Note: Make sure the bolts are installed from the outside of the roll bar.
Note: Make sure the lanyard tabs are install as shown and point forward.
5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards.
6. Torque all lower fasteners, attached to the machine frame, to 30 ft–lb.
m–6891
m–6893
2. Install the lanyard clips onto the 2 bolts (1/2 x 3-1/4 inches).
Note: Make sure the bent tab points toward the head of the bolt.
m–6892
7. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so the roll bar rotates freely with some resistance.
Note: No more than one thread should be exposed outside the nut.
m–6891
Page 8
8
5
8. Tighten the front handles against the center roll bar ends.
Step
m–683
Installing the ROPS Decal on International Machines Only
1. Install the
international ROPS decal over the existing domestic decal on the inside of the ROPS.
m–7028
Step
10
9
Installing the Decals
Parts needed for this step:
Qty. Part
1 Domestic footrest decal 1 International footrest decal 1 International ROPS decal
Installing the Footrest Decal on Domestic and International Machines
1. Install the footrest
decal onto the footrest as shown.
m–7030
Installing the Drive Wheels
Parts needed for this step:
Qty. Part
2 Rear wheels
Procedure
1. Mount the wheels
with the valve stem to the outside and secure them with the nuts previously removed in Step 1.
2. Torque the nuts to 95 ft-lb (128 N⋅m).
m–6917
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