Toro 107-1891, 78530 Installation Instructions

DeluxeSuspensionSeatKit

Z100,Z200,Z400andZ500SeriesZMaster

ModelNo.78530or107–1891

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3365-958RevA

®

Mowers

InstallationInstructions

ProcedureDescription

1
2

3

4
5

6

1

RemovingtheSeat

Qty.

Nopartsrequired

Bolt(7/16x1inch)

Deluxesuspensionseat1
Spacer(2holesforZ200/Z500Series)
Spacer(3holesforZ100/Z400Series)
Wireharness1
Plasticties

Nopartsrequired

Decal1Installthedecal.

–

2Installtheseatbelt.

2
2

5

–

Removetheseat.

Installtheseat.

Installthewireharness.

Testthesafetyinterlocksystem.

Use

NoPartsRequired

Procedure

1.Unlatchtheseatandtiptheseatforward.

2.Removethenutsholdingtheseattothemounting
frame(

3.Removetheseatfromtheframeandsetitaside.

©2010—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1).Retainthenuts.

Registeratwww.Toro.com.

1.Seat

2.Seatframe

Figure1

3.Nut

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

2

InstallingtheSeatBelt

Partsneededforthisprocedure:

2

Bolt(7/16x1inch)

Procedure

Figure2

1.Bolt

2.Seatbeltretractor5.Seat

3.Nut

4.Seatbeltreceiver

WARNING

Seriousinjuryordeathcanhappenwhentheseat
beltisusedwithoutarollbarinstalled.

Donotinstalltheseatbeltwithoutarollbar
installed.

Ifyoudonothavearollbar,contactanAuthorized
ServicedealertoobtainthecorrectRollOver
ProtectionSystem(ROPS).

WARNING

Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.

Ensurethattherearpartoftheseatissecuredwith
theseatlatch.

Thedeluxesuspensionseatdoesnotcomeequipped
withseatbeltrestraints.Ifyouareinstallingthe
deluxeseatonamachinewithaRollOverProtection
System(ROPS),theexistingseatbeltrestraintsmustbe
transferredfromtheoldseat.

2.Installtheseatbeltretractorandreceivertothe
deluxeseatusingthe2bolts(7/16x1inch)(Figure5
&Figure3).

Donotinstallandusetheseatbeltwithoutarollbar
installed.ContactanAuthorizedServicedealertoobtain
thecorrectRollOverProtectionSystem(ROPS).

1.Removetheseatbeltretractorandreceiverfromthe
standardseatbyremovingthenutandboltsecuring
thebeltassembliestotheseat(

Figure2).

Figure3

1.Bolt,(7/16x1inch)4.Suspensionadjustment
knob

2.Seatbeltretractor5.Seatbeltreceiver

3.Seat

2

3

InstallingtheSeat

Partsneededforthisprocedure:

1Deluxesuspensionseat

2

Spacer(2holesforZ200/Z500Series)

2

Spacer(3holesforZ100/Z400Series)

Procedure

1.Placethespacersontheseatmountingframewith
thebentendsfacingup.Theslotinthespaceris
installedtothebackoftheseat(Figure4).

Note:ZMaster100or400Seriesmodelsare
installedwithspacersthathave3holes.ZMaster
200or500Seriesmodelsareinstalledwithspacers
thathave2holes(

1.Spacer—3holesforZ100
orZ400seriesmodels

2.Slot—installtobackof
seat

2.Removethepackingcoversguardingtheseattrack
studs.

Figure4).

Figure4

3.Spacer—2holesforZ200
orZ500seriesmodels

4.Bentends

Figure5

1.Seattrackstuds5.Slot

2.Seat6.Seatmountingframe

3.Spacer(2holesforZ200
orZ500seriesshown)

4.Spacer(3holesforZ100
orZ400seriesmodels)

Note:Iftheseatmountingframehastwosetsof
mountingholes,usethefrontsetofmountingholes.

4.Securetheseattotheseattrackswiththenuts
removedpreviously(Figure5).

7.Nut

4

InstallingtheWireHarness

Partsneededforthisprocedure:

1Wireharness

5

Plasticties

3.Positionthenewseatwiththeseattrackstudsinthe
spacersandseatmountingframe(

Figure5).

Procedure

1.Locateanddisconnectthewireharnessconnectors
thatareattachedtooldseatswitch(Figure7).

Note:Ensuretheoldswitchisremovedfromthe
machine.

2.Removetheexistingseatswitch,bolt,spring,switch
bracket,andnuts(

3

Figure7).