Toro 107-1630 Installation Instructions

Striping Kit

for 500 Series Z Master

Model No. 107–1630

Loose Parts

Note: Use the chart below to identify parts used for assembly.

DESCRIPTION QTY. USE

)

Installation Instructions

Form No. 3353-360 Rev A

Adjuster mount

Bolt, 7/16 x 2-1/2 inch

Long pivot mount, 52 inch

Short pivot mount, 60 & 72 inch

Striping bar

Wiper

Rear bar

Striper support

Carriage bolt, 5/16 x 1-1/4 inch

Lock nut, 5/16 inch

Large flat washer, 5/16 inch

Lift rod

Knob

Flat washer, 5/16 inch

Lock nut, 5/16 inch

Adjuster bracket, 52 inch

Adjuster bracket, 60 & 70 inch

Hair pin

Wing nuts (optional)

Installing the rod adjust mount

Assembling the striping bar

Installing the lift rods

Installation Instructions 1 Read before installing

Installing the Striping Kit

The striping kit can be installed on models with 52, 60, and 72 inch decks. The installation instructions are divided into sections specific to those deck sizes. Find the section pertaining to your deck size and use those instructions to properly install the striping kit.

W 2004 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

Original Instructions (EN)

Printed in the USA

Installing the Striping Kit on Models with 52 inch Decks

m–7988

1. 52 inch deck

2. Lift rod assembly

3. Striping bar

4. wiper

Preparing the Unit

Park the unit on a level surface, engage the parking brake, stop the engine, and remove the key.

1. Raise the deck.

2. Place support blocks underneath the deck.

3. Lower the deck onto the support blocks to relieve

weight from the rear chains.

Trimming the Wiper

Figure 1

5. Support plate

6. Pivot mount, long

1. Striping wiper

2. First notch

7. Adjuster bracket

8. Rear bar

m–7240

Figure 2

3. Second notch, trim here for 52 inch models

The striping wiper needs to be trimmed for models with 52 inch decks.

1. Locate the notches in the wiper as shown in Figure 2.

2. Trim the wiper at the second notch for models with 52

inch decks (Fig. 2).

3. Discard the trimmed piece of wiper.

Installing the Rod Adjuster

1. Remove the bolt and two flange nuts that secure the top of the rear chains to the lift arms. Discard the bolt.

2. Install the 7/16 x 2-1/2 inch bolts through the adjuster mount with the cross tube nearest the bolt head (Fig. 3).

3. Install the top chain link next, then one flange nut with the flange side toward the lift arm (Fig. 3).

1. Bolt, 7/16 x 2-1/2 inch

2. Adjuster mount

3. Rear chain

Figure 3

4. Lift arm

5. Flange nut

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4. Install the assembly onto the lift arm and secure it with the remaining flange nut. The nut should be flush with the end of the bolt.

5. Torque nuts to 45 ft⋅lbs (N⋅m).

Assembling the Striping Bar

1. Select the set of long pivot mounts for 52 inch decks.

2. Install two carriage bolts (5/16 x 1-1/4 inch) through the

support plate, wiper, striping bar, and pivot mounts as shown in Figure 4.

3. Secure the carriage bolts with two lock nuts (5/16 inch). Do not tighten to allow for later adjustment.

4. Repeat steps 1-3 for the other side.

5. Install the rear bar as shown in Figure 4 using 8 carriage

bolts (5/16 x 1-1/4 inch) and 8 lock nuts (5/16 inch).

Note: The center hole of the rear bar is not used.

1. Long pivot mount

2. Support plate (2)

3. Carriage bolt, (5/16 1-1/4 inch)

Figure 4

4. Lock nut, (5/16 inch)

5. Wiper

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6. Striping bar

7. Rear bar

Mounting the Striping Bar

Installing the Lift Rods

1. Position the striping assembly behind the deck with the pivot mounts facing forward.

2. Remove the anti-scalp roller wheel, axle bolt, hub, wheel spacer, and flange nut (Fig. 5) from the wheel bracket.

3. Install the pivot arm of the striping assembly over the wheel spacer.

4. Assemble the anti-scalp roller wheel and striping assembly as shown in Figure 5.

5. Secure the anti-scalp roller wheel and striping assembly with the axle bolt and flange nut removed previously (Fig. 5).

6. Repeat steps 2-5 for the opposite side.

7. Adjust the striping assembly so that it is centered

behind the deck. Tighten the fasteners at the support plates on opposite ends of the striping assembly (Fig. 4).

Perform the following steps on both the left and right side of the unit.

1. Install one knob on the threaded end of the lift rod with the hub side up as shown in Figure 6.

Note: Wing nuts, included in the loose parts, can be substituted for the hand knobs in this step.

m–7246

Figure 6

1. Knob, hub side up (see Note)

2. Lift rod, threaded end

3. Adjuster mount

4. Knob, hub side down (see Note)

5. Flat washer, 5/16 inch

6. Flange nut, 5/16 inch

2. Guide the lift rod end with the inverted hub through the adjuster mount and install the another knob with the hub side down (Fig. 6).

m–7990

Left side shown

1. Bracket

2. Anti-scalp roller wheel

3. Axle bolt

4. Hub

Figure 5

5. Wheel spacer

6. Flange nut

7. Long pivot mount

8. Striping assembly

Note: Wing nuts, included in the loose parts, can be substituted for the hand knobs in this step.

3. Secure the knob with a flat washer (5/16 inch), and flange nut (5/16 inch).

4. Install the adjuster bracket for the 52 inch decks at the hole closest to where the lift rod reaches the striping assembly (Fig. 7).

m–7247

Figure 7

1. Adjuster bracket

2. Lift rod, bent end

3. Carriage bolt, 5/16 x 1-1/4 inch

4. Lock nut, 5/16 inch

5. Hair pin

5. Secure the adjuster bracket using a carriage bolt (5/16 x 1-1/4 inch) and lock nut (5/16 inch), as shown in Figure 7. Do not tighten to allow for later adjustment.

6. Insert the bent end of the lift rod into the top hole of the bracket and secure it with a hair pin (Fig. 7).

7. Repeat steps 4-6 for other side.

8. If necessary, center the striping assembly by moving it

within the adjuster bracket and then tighten the fasteners.

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