Toro 107-0038 Installation Instructions
Form No. 3350-454
Roll Over Protection System Kit
200 and 500 Series Z Masters
Part No. 107–0038
Installation Instructions
Note: This kit is used for replacing an existing ROPS or adding it to a machine without an existing ROPS.
Loose Parts
Note: Use the chart below to identify parts for assembly.
Step Description Qty. Use
1
2
3
4
5
No parts needed – Removing the drive wheels
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, 3/8 x 1 inch
Bolt, 3/8 x 1–1/2 inch
Curved washer, 3/8 inch
Flange nut, 3/8 inch
Locknut, 3/8 inch
Internal lock washer
Bolt, 1/2 x 3-1/4 inches
Flange nut, 1/2 inch
Lanyard
No parts needed – Installing the drive wheels
No parts needed – Removing the existing seat frame
Seat frame 1 Installing the new seat frame
1
1
1
4
2
6
6
2
2
2
2
2
Installing the roll over protection system
(ROPS)
Seat latch catch
6
7
8
9
2003—The Toro Company
8111 Lyndale A ve., Blomington, MN 55420, USA
Bolt, 5/16 x 3/4 inch
Locknut, 5/16 inch
Template 1
Seat latch catch
Side locknut, 5/16 inch
Serrated locknut, 5/16 inch
Seat belt
Bolt, 7/16 x 1 inch
Locknut, 7/16 inch
1
2
2
1
2
2
1
2
2
Printed in the USA
All Rights Reserved
Installing a seat latch catch on 500 Series
machines
Drilling holes for a seat latch catch on 200
Series Machines
Installing a seat latch catch on 200 Series
machines
Installing the seat belt on a standard seat
Original Instructions (EN)
Register your product at www.Toro.com
Step UseQty.Description
2
10
11
Seat belt
Bolt, 7/16 x 1 inch
Washer, 7/16 inch
Footrest decal 1 Installing the Decals
1
2
2
Installing the seat belt on a deluxe seat
3
Step
1
Removing the Drive Wheels
Parts needed for this step:
None
Procedure
1. Loosen the wheel
nuts or bolts on both
sides of the machine.
m–6858
2. Raise the back of the machine up and support it
with jack-stands.
Step
2
Installing the Roll Over
Protection System (ROPS)
Note: When installing the ROPS with a previously
installed bagger, contact an Authorize Service Dealer
for the correct procedure.
Parts needed for this step:
Qty. Part
1 Roll bar, right section
1 Roll bar, left section
1 Roll bar, center section
2 Bolt, 3/8 x 4–1/2 inches
2 Bolt, 3/8 x 1–1/2 inch
2 Lock nut, 3/8 inch
2 Internal lock washer, 3/8 inch
4 Bolt, 3/8 x 1 inch
6 Curved washer
6 Flange nut, 3/8 inch
2 Bolt, 1/2 x 3-1/4 inches
2 Flange nut, 1/2 inch
3. Remove the wheel
nuts on both sides of the
machine.
4. Remove the drive
wheels from the
machine.
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Procedure
1. Remove and discard
the fuel tank mounting
bolt and nut from under
the tank on each side.
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4
2. For an air cooled machine, loosen the two bottom
bolts in the rear bumper.
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3. For a liquid cooled machine, loosen the two side
and four back bolts in the rear bumper.
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4. Install the bolts in the order shown in the figure
below.
5. Loosely install the right and left roll bar sections
to the frame, in numbered order as follows:
Lock nut (3/8 inch), internal tooth lock washer, and
Bolt (3/8 x 1–1/2 inch)
Bolt (3/8 x 1 inch), curved washer, and flange nut
(3/8 inch)
Bolt (3/8 x 1 inch), curved washer, and flange nut
(3/8 inch)
Bolt (3/8 x 4-1/2 inches), curved washer, and
flange nut (3/8 inch)
m–7125
6. Install the lanyard
clips onto the 2 bolts
(1/2 x 3-1/4 inches).
Note: Make sure the
bent tab points toward
the head of the bolt.
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