Toro 106-7720, 106-7722, 106-7721 Installation Instructions

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Track Guide Refit Kit
Model No. 106-7720, 106-7721, 106-7722
Determine the left and right sides of the traction unit from the operator’s position.
Loose Parts
Description Qty. Use
Form No. 3351-896
Installation Instructions
Track guide
Road wheel
Snap ring, internal
Gasket
Bolt, 5/8 x 1-1/2 inch
Wheel cap
Guide adapter plate, right-hand
Guide adapter plate, left-hand
Carriage bolt, 1/2 x 1-1/4 inch
Locknut, 1/2 inch
Clamp plate
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1
1
1
1
Hex flush screw, 1/2 x 1-1/2 inch
Bolt, 1/2 x 1-1/4 inch
Lockwasher, 1/2 inch
Track
1
Used in track guide refit on machines within Serial No. range 220000001-220000400 only.
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10
10
10
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10
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1
3
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Install the track guide.
W 2004 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Original Instructions (EN)
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
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Track Guide Refit:
Serial No. 220000001- 220000400
The Dingo TX 425 Compact Utility Loaders with serial numbers that range from 220000001 to 220000400 have an offset track guide and this kit contains both left-hand and right-hand adapter plates. The following procedure depicts the track guide refit on the left-hand side; however, it can be used to refit the track guide on either side.
Preparing the machine
Installing the Track Guide
1. Assemble the new track guide and wheels as shown in Figure 2.
2. Add grease between the bearing and the seal behind the wheel (Fig 2).
3. Install the new road wheel onto the track guide using the gasket in the kit and a new bolt (5/8 x 1-1/2 inch) as shown in Fig. 2.
4. Torque the road wheel bolt to 135 to 165 ft-lb (183 to 223 N⋅m).
1. Lower the loader arms, stop the engine, and remove the key.
2. Lift/support the side of the unit to be worked on so that the track is three to four inches (7.6 to 10 cm) off of the ground.
3. Remove the track from the machine. Refer to the Operator’s Manual for more information.
4. Remove the existing track guide from the frame by removing the three carriage bolts and lock nuts securing the guide and clamp plate to the frame (Fig. 1). Discard the clamp plate.
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6
4
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5. Fill the road wheel cap with grease and place it over the bolt head (Fig 2).
6. Secure the road wheel cap with a snap ring (Fig 2).
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m–7731
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Figure 2
1. Track guide
2. Wheel
3. Gasket
4. Bolt, 5/8 x 1-1/2 inch
5. Wheel cap, add grease under the cap
6. Snap ring
7. Add grease behind the wheel between the bearing and the seal
5
1
3
m–7730
Figure 1
Left-hand side shown
1. Track guide
2. Clamp plate
3. Carriage bolt
4. Locknut
5. Frame
6. Bolt and lock washer
5. Remove the two bolts and two lock washers securing the track guide to the frame (Fig. 1). Remove the track guide and fasteners and discard.
7. Repeat Steps 1–6 for all ten wheels.
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8. Install three carriage bolts (1/2 x 1-1/4 inch) to the adapter plate before installing the plate to the track guide (Fig. 3).
Important Ensure the notch in the track guide is
pointing toward the rear of the machine.
10. Install the track guide assembly to the machine using two bolts (1/2 x 1-1/4 inch) and two lock washers (1/2 inch) down through the frame to the adapter plate of the track guide assembly (Fig. 4).
m–7733
m–7732
4
1
Left-hand adapter plate shown
1. Adapter plate, left
2. Carriage bolt, 1/2 x 1-1/4 inch
3. Track guide
4. Hex-head flush screw, 1/2 x 1-1/2 inch
Figure 3
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6
7
3
5. Bolt, 1/2 x 1-1/4 inch
6. Lockwasher, 1/2 inch
7. Notch, toward the rear of machine
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3
7
4
5
1
6
Figure 4
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1. Track guide assembly
2. Frame
3. Bolt, 1/2 x 1-1/4 inch
4. Lock washer, 1/2 inch
Left-hand side shown
5. Clamp plate
6. Carriage bolt, 1/2 x 1-1/4 inch
7. Locknut, 1/2 inch
11. Secure the track guide assembly to the frame installing the clamp plate and three locknuts (1/2 inch) over the carriage bolts installed previously as shown in (Fig. 4).
9. Install the adapter plate to the track guide (Fig. 3) using two hex-head flush screws (1/2 x 1-1/2 inch) and two bolts (1/2 x 1-1/4 inch) and lock washers (1/2 inch).
Note: Use the adapter plate that corresponds to the side of the machine being worked on.
12. Install the new track to the machine. Refer to the Operator’s Manual for more information.
13. Lower the traction unit to the ground.
Track Guide Refit:
Serial No. 220000401- 220000999
Use the following procedures for installing the Track Guide Refit Kit on Dingo TX 425 Compact Utility Loaders with serial numbers with range: 220000401-220000999. The following procedure depicts the track guide refit on the left-hand side; however, it can be used to refit the track guide on either side.
Preparing the machine
1. Lower the loader arms, stop the engine, and remove the key.
2. Lift/support the side of the unit to be worked on so that the track is three to four inches (7.6 to 10 cm.) off of the ground.
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3. Remove the track from the machine. Refer to the
Operator’s Manual for more information.
3. Torque the road wheel bolt to 135 to 165 ft-lb (183 to 223 N⋅m).
4. Remove the 4 bolts and 4 lock washers securing the existing track guide to the frame (Fig. 5). Remove the track guide and fasteners and discard.
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3
1
1
1
2
m–7734
Figure 5
Left-hand side shown
1. Bolt and lockwasher
2. Track guide
3. Frame
Installing the Track Guide
1. Assemble the new track guide and wheels as shown in Figure 6.
2. Add grease between the bearing and the seal behind the wheel (Fig 6).
1
2
3
4
4. Install the new road wheel onto the track guide using the gasket in the kit and the bolt (5/8 x 1-1/2 inch) as shown in (Fig. 6).
5. Fill the road wheel cap with grease and place it over the bolt head (Fig 6).
6. Secure the road wheel cap with a snap ring (Fig 6).
7. Repeat Steps 1–6 for all ten wheels.
8. Install the track guide assembly to the machine using
four bolts (1/2 x 1-1/4 inch) and four lock washers (1/2 inch) down through the frame to the track guide assembly (Fig. 7).
Important Ensure the notch in the track guide is
pointing toward the rear of the machine.
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4
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1
2
5
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3
m–7735
Figure 7
Left-hand side shown
1. Bolt, 1/2 x 1-1/14 inch
2. Lockwasher, 1/2 inch
3. Track guide assembly
4. Frame
5. Notch, toward the rear of machine
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m–7731
1. Track guide
2. Wheel
3. Gasket
4. Bolt, 5/8 x 1-1/2 inch
5. Wheel cap, add grease under the cap
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Figure 6
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6. Snap ring
7. Add grease behind the wheel between the bearing and the seal
5
9. Install the new track to the machine. Refer to the
Operator’s Manual for more information.
10. Lower the traction unit to the ground.
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