Toro 106-7437 Installation Instructions

Rollover Protection System Kit

500 Series Z Master with Diesel Engine

Part No. 106-7437

Note: This kit is used for replacing an existing ROPS on a machine.

Loose Parts

Note: Use the chart below to identify parts for assembly.

Step Description Qty. Use

Form No. 3351-467

Installation Instructions

2 3

Roll bar, right section Roll bar, left section Roll bar, center section Bolts, 3/8 x 1 inch Bolts, 3/8 x 1–1/2 inch Curved washers, 3/8 inch Flange nuts, 3/8 inch Locknuts, 3/8 inch Internal lock washers Bolts, 1/2 x 3-1/4 inches Flange nuts, 1/2 inch Lanyards

No parts needed – Removing the existing seat frame

Seat frame 1 Installing the new seat frame

Seat belt Bolts, 7/16 x 1 inch Washers, 7/16 inch

1 1 1 4 2 6 6 2 2 2 2 2

1 2 2

Installing the rollover protection system (ROPS)

Replacing the seat belt

 2004—The Toro Company 8111 Lyndale A ve., Bloomington, MN 55420, USA

Printed in the USA

Original Instructions (EN, GB)

Step

Installing the Rollover Protection System (ROPS)

Note: When installing the ROPS with a previously

installed bagger, contact an Authorized Service Dealer for the correct procedure.

Parts Needed for This Step

Qty. Part

1 Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, 3/8 x 1 inch 8 Curved washer 8 Flange nut, 3/8 inch 2 Bolt, 1/2 x 3-1/4 inches 2 Flange nut, 1/2 inch

Procedure

1. Loosely install the right and left roll bar sections

to the frame, with 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch).

Note: You must install the spring disk cone toward the bolt head.

2. Install the lanyard clips onto the 2 bolts (1/2 x 3-1/4 inches).

Note: Ensure that the bent tab on each lanyard clip points toward the bolt head.

3. Lightly oil the ends of the center roll bar section.

4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch).

Note: Ensure that the bolts are installed on the outside of the roll bar.

Note: Ensure that the bent tab on the lanyard clip is installed as shown (pointing forward).

5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards.

m-7410

m-7432

m-7369

m-7431

6. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so that it rotates freely with some resistance.

Note: No more than one thread should be exposed outside the nut.

7. Torque all lower fasteners, attached to the machine frame, to 30 ft-lb.

8. Tighten the front handles against the center roll bar ends.

m-7432

m-7406

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