Toro 106-5452 Installation Instructions

44 Discharge Chute Retrofit Kit
100 Series Z Master Mowers
Loose Parts
Description Qty. Use
Form No. 3328–104
Installation Instructions
Discharge bracket Bolt, 5/16 x 3/4 inch Flange nut, 5/16 inch
Grass deflector Spacer Spring Bolt, 5/16 x 7–1/2 inch Locknut, 5/16 inch
Warning
An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur.
Never operate the lawn mower unless you install a cover plate, a mulch plate, grass deflector, or a grass chute and catcher.
Removing the Existing Grass Deflector
1. Remove the existing grass deflector and defector
mounts (Fig. 1). Discard the grass deflector and mounts.
1 8 8
1 1 1 1 1
Installing the discharge bracket
Installing the grass deflector
1. Bolt
2. Deflector mount
3. Spring
4. Cone Locknut
4
3
2
7
1
5
Figure 1
5. Pivot Bracket
6. Carriage Bolt
7. Locknut
6
m–2549
2002 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
2. Thoroughly clean the mower discharge opening. All
debris must be removed to ensure the discharge bracket will fit properly against the mower.
3. Repair all bent or damaged areas of mower and replace
any missing parts.
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Printed in the USA
1
Installing the Deflector Bracket
Note: Remove any bolts from the bagger tunnel baffles that interfere with the installation of the discharge bracket.
Note: There is one existing hole in the mower to use for installing the deflector bracket (Fig. 3).
1. Place the discharge bracket on top of the discharge
tunnel (Fig. 2).
2. Align the discharge bracket flush with the outside of the
discharge tunnel (Fig. 2).
Note: Make sure the discharge bracket is flush with the outside of the discharge opening.
2
3
1
m–6149
Figure 2
1. Flush to mower edge
2. Mower
3. Install the discharge bracket to the mower with 1 bolt
(5/16 x 3/4 inch) and 1 flange nuts (5/16 inch) using the existing hole (Fig. 3).
Important Make sure the bolt heads are installed on the
inside of the cutting chamber. See Figure 3.
3. Deflector bracket
1
4
3
2
5
m–6147
Figure 3
1. Existing hole
2. Mower
3. Deflector bracket
4. Flange nut, 5/16 inch
5. Bolt, 5/16 x 3/4 inch
4. Using the discharge bracket as a template, drill 7 holes
(11/32 inch dia.) into the top and sides of the mower (Figures 4 and 5).
5. Install the discharge bracket to the mower with 7 bolts
(5/16 x 3/4 inch) and 7 flange nuts (5/16 inch) (Figures 4 and 5).
Important Make sure the bolt heads are installed on the
inside of the cutting chamber. See Figures 4 and 5.
2
4
2
2
3
Installing the Grass Deflector
Warning
2
5
5
1
1
1. Bolt, 5/16 x 3/4 inch
2. Flange nut, 5/16 inch
3. Mower
5
Figure 4
1
4. Deflector bracket
5. Hole to drill
m–6148
An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur.
Never operate the lawn mower unless you install a cover plate, a mulch plate, or a grass chute and catcher.
1. Place spacer and spring onto grass deflector. Place the
straight end of spring behind deck edge.
Note: Make sure the straight end of spring is installed behind deck edge before installing the bolt as shown in Figure 6.
2. Install bolt and nut. Place hook end of spring around
grass deflector (Fig. 6).
Important The grass deflector must be able to lower
down into position. Lift the deflector up to test that it lowers into the full down position.
8
6
4
2
3
3
1
1. Bolt, 5/16 x 3/4 inch
2. Flange nut, 5/16 inch
3. Mower
Figure 5
5
4. Deflector bracket
5. Hole to drill
m–6140
1
5
7
4
m–5037
2
1. Bolt
2. Spacer
3. Locknut
4. Spring
5. Spring installed
Figure 6
6. Grass Deflector
7. Place behind deck edge before installing bolt
8. Hook end of spring
3
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